Table of Contents
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ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit.
Downflow / Horizontal*
*Horizontal Conversion for these furnaces may be left or right side rotation.
Installer's Guide
Variable Speed, 2-Stage
Upflow / Horizontal and Downflow / Horizontal,
Gas-Fired Furnaces, "Fan Assisted
Combustion System"
*UD060R9V3K
*UD080R9V3K
*UD080R9V4K
*UD100R9V3K
*__First letter may be "A" or "T"
Please return to service information pack upon completion of work.
For VENT SIZING INFORMATION see:
USA —
National Fuel Gas Code ......... ANSI Z223.1/NFPA 54 (latest version)
CANADA —
Natural Gas Installation Code ...... CAN/CGA-B149.1 (latest version)
Propane Installation Code ............. CAN/CGA-B149.2 (latest version)
USA/CANADA ALTERNATE —
Category I Venting Guide ......... Pub. No. 18-CH23D1 (latest version)
1 8 - CD2 0 D1 - 1 8
*UD100R9V5K
*DD080R9V3F
*UD120R9V5K
*DD100R9V5F
*UD140R9V5K
*DD120R9V5F
*DD060R9V3F
Upflow / Horizontal*
AVAILABLE IN FRENCH CANADIAN (FC)
A341789P03
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Table of Contents
Related Manuals for Trane UD060R9V3K Series
Summary of Contents for Trane UD060R9V3K Series
- Page 1 1 8 - CD2 0 D1 - 1 8 AVAILABLE IN FRENCH CANADIAN (FC) Installer’s Guide Variable Speed, 2-Stage Upflow / Horizontal and Downflow / Horizontal, Gas-Fired Furnaces, “Fan Assisted Combustion System” *UD060R9V3K *UD100R9V5K *DD080R9V3F *UD080R9V3K *UD120R9V5K *DD100R9V5F *UD140R9V5K *DD120R9V5F *UD080R9V4K *UD100R9V3K *DD060R9V3F...
- Page 2 Failure to follow the safety warnings exactly could result in Gas Fitter in the Commonwealth of Massachusetts. serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death, or property damage. 18-CD20D1-18 © 2008 Trane All Rights Reserved...
- Page 3 Installer’s Guide GENERAL INSTALLATION INSTRUCTIONS Contents The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Installation Instructions Contractors Association (ACCA) or A.R.I. 230 be followed in General Installation Instructions estimating heating requirements.
- Page 4 Installer’s Guide 18-CD20D1-18...
- Page 5 Installer’s Guide 18-CD20D1-18...
- Page 6 Installer’s Guide 7. A furnace shall be installed so electrical components are TABLE 1 protected from water. FLOOR OPENING PLENUM OPENING CABINET RETURN WIDTH DUCT WIDTH 8. If the furnace is installed in a residential garage, it "A" "B" "C" "D"...
- Page 7 Installer’s Guide A cutout is provided on both sides of the downflow furnace cabinet to allow a 90° elbow to be attached inside the cabinet UNCONFINED and the vent piping to connect there. In horizontal, the downflow furnace may be vented through the top of the cabinet if needed.
- Page 8 Installer’s Guide TABLE 3 DUCT CONNECTIONS Air duct systems should be installed in accordance with MINIMUM FREE AREA IN SQUARE INCHES standards for air conditioning systems, National Fire Protec- EACH OPENING (FURNACE ONLY) tion Association Pamphlet No. 90. They should be sized in Furnace accordance with ACCA Manual D or whichever is applicable.
- Page 9 Installer’s Guide 3. The side panels on upflow furnaces include locating Close coupled (less than 36") return (filter directly notches which may be used as guides for cutting an beneath bottom side return) is not recommended due to opening for return air. Refer to Figure 12 and the noise considerations.
- Page 10 Installer’s Guide TABLE 4 UPFLOW FURNACE RETURN AIR FILTERS CABINET CABINET CABINET QTY* WIDTH BOTTOM FILTER SIDE FILTER 17-1/2" 17" X 25" X 1" 17-1/2" X 25" X 1" 21" 20" X 25" X 1" 17-1/2" X 25" X 1" 24-1/2"...
- Page 11 Installer’s Guide Cabinet Width Left Side Bottom Right Side SIDE 17.5 CUTOUT 24.5 1. UD060C/R936K0 has 10x7 blower which requires use of alternate RETAINING filter clips for left side filter. "K1" and later use the filter rack. 2. Remove bottom front channel to install or reposition filter rack. X - All Models (Both Sides) FILTER RACK INSTALLATION FOR SIDE RETURN AIR...
- Page 12 Installer’s Guide RETURN AIR FILTERS FOR UPFLOW FURNACE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the IN HORIZONTAL CONFIGURATION When the Upflow Furnace is installed in the horizontal location of the return air filter. configuration, the return air filters must be installed exterior A score line and the words “CUT HERE”...
- Page 13 Installer’s Guide TABLE 5 VENT PIPING These furnaces have been classified as Fan-Assisted Combus- CABINET FILTER FILTER BRACKET tion System, Category I furnaces under the “latest edition” WIDTH SIZE LOCATION * provisions of ANSI Z21.47 and CAN/CGA 2.3 standards. 17-1/2" 2 - 16X20X1 14-3/8"...
- Page 14 Installer’s Guide TABLE 8 NOTE: The following section does not apply if BAYVENT800B GAS VENT TERMINATION (Masonry Chimney Vent Kit) is used. All instructions with ROOF PITCH MINIMUM HEIGHT the kit must be followed. FLAT TO 7/12 1.0 FEET * OVER 7/12 TO 8/12 1.5 FEET TABLE 7...
- Page 15 Installer’s Guide ELECTRICAL CONNECTIONS All field supplied wiring must conform with the temperature Make wiring connections to the unit as indicated on enclosed limitation for Type T wire [63° F (35° C)], when installed in wiring diagram. As with all gas appliances using electrical accordance with these instructions and wiring diagrams power, this furnace shall be connected into a permanently live supplied with the furnace.
- Page 16 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING, 1 STAGE COOLING USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT (OUTDOOR SECTION WITHOUT TRANSFORMER) W14 JUMPER SEE NOTE 9 OUTDOOR UNIT (NO TRANSFORMER) Y1/Ylo NOTE 7 FIELD ADDED JUMPER W1 TO W2.
- Page 17 Installer’s Guide FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING, 2 STAGE COOLING (OURDOOR SECTION WITHOUT TRANSFORMER) OUTDOOR UNIT NO. 1 (NO TRANSFORMER) SEE NOTE 3 NOTE 7 OUTDOOR UNIT NO. 2 (NO TRANSFORMER) TO 115 V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES...
- Page 18 Installer’s Guide ▲ GAS PIPING WARNING This unit is shipped standard for left side installation of gas FIRE OR EXPLOSION HAZARD piping. A piping knockout is also provided in the right side for an alternate piping arrangement. The installation of Failure to follow the safety warnings exactly could result in piping shall be in accordance with piping codes and the serious injury, death or property damage.
- Page 19 Installer’s Guide 7. Changes can be made by adjusting the manifold pressure turn the regulator adjust screw counterclockwise. (See Table 9), or changing orifices (orifice change may not The final manifold pressure setting shall be as always be required). To adjust the manifold pressure: specified in Table 9 with an input of no more than nameplate rating and no less than 93% of the a.
- Page 20 Installer’s Guide Important: Table 11 lists the main burner orifices shipped with the Reinstall the propane orifices to the same depth as the orifices furnace. If a change of orifices is required to correct the input supplied with the equipment. rate, refer to Table 12.
- Page 21 Installer’s Guide ▲ SEQUENCE OF OPERATION WARNING Thermostat call for heat (2-stage thermostat) DO NOT attempt to manually light the burner. Failure to Call for 1st stage only: follow this warning could result in property damage, per- R and W1 thermostat contacts close signaling the control sonal injury or death.
- Page 22 Installer’s Guide ▲ WARNING INDOOR BLOWER TIMING Heating: The Integrated Furnace Control (IFC) controls the EXPLOSION HAZARD! variable speed indoor blower. The blower “on” time is fixed at PROPANE GAS IS HEAVIER THAN AIR AND MAY COL- 45 seconds after ignition. The FAN-OFF period is field LECT IN ANY LOW AREAS OR CONFINED SPACES.
- Page 23 Installer’s Guide ABNORMAL CONDITIONS The following warning complies with State of California law, Proposition 65. 1. EXCESSIVE COMBUSTION PRESSURE (WIND IN ▲ EXCESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE WARNING If pressure against induced draft blower outlet becomes This product contains fiberglass wool insulation! excessive, the pressure switch will open and shut off the gas valve until acceptable combustion pressure is again Fiberglass dust and ceramic fibers are believed by the...
- Page 24 Check Ignitor Circuit and Line "N" to 24VAC "Common" voltage (≤ 2 volts) 9 Flashes --- [possible grounding problem] Trane 6200 Troup Highway Tyler, TX 75707 Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to...
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