Summary of Contents for Taurox 120
- Page 1 User Manual Thread Tapping Machine 300 / 400 / 900 thread-tapping www. .com © Taurox e. K 07.2020 Article # K813B Version B.30...
- Page 2 +49 9964 6010139 E-Mail: mail@thread-tapping.com Internet: www.thread-tapping.com Service: E-Mail: service@thread-tapping.com Phone: +49 9964 6010141 This user manual is an integral part of the Typ Tauro® / Taurox®: ________________________________________ Serial No: ________________________________________ Year of manufacture: ________________________________________ © Copyright Taurox e. K. 07.2020...
- Page 3 Herewith we declare, that the machinery described below product denomination: Thread tapping machine Tauro® 120 und Taurox® 300 / 400 / 900 model / type: is complying with all essential requirements of the Machinery Directive 2006/42/EC. In addition the partly completed machinery is in conformity either the EC Directives 2014/30/EC relating to electromagnetic compatibility.
- Page 4 Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Taurox e. K. Taurox e. K. reserves the right to make alterations to its products in the interest of technical progress. These alterations need not be documented in every single case.
- Page 5 120 - 300 / 400 / 900 user manual Description of symbols General description of symbols Indicates dangers which can be followed by death, heavy personal injury or substantial property damage. Danger Indicates a possible risk which can be followed by death, heavy personal injury or substantial property damage.
- Page 6 120 - 300 / 400 / 900 user manual Additional symbol explanation The additional symbols include always a “general symbol“. Warning of dangerous high voltage: Indicates danger of life through high operating voltage and electrial shock, which can be followed by death.
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Page 7: Table Of Contents
Physical dimensions of the control unit 2.3.2 Physical dimensions of the machine pedestal 2.3.3 Physical dimensions of the Tauro 120 2.3.4 Physical dimensions of the Taurox 300 / 400 / 900 Operating conditions Installation / Commissioning Scope of Delivery Mechanical installation Elektrische Installation Commissioning 3.4.1... - Page 8 120 - 300 / 400 / 900 user manual Operation Functions of buttons Task menu Main menu, quick reference / standard parameters Main menu 4.4.1 Start settings 4.4.1.1 Start with start button 4.4.1.2 Start at workpiece zero point 4.4.1.3 Start at torque detection 4.4.2...
- Page 9 120 - 300 / 400 / 900 user manual Digital inputs and outputs Technical data of inputs and outputs Terminal connection of inputs and outputs Wiring examples of the inputs and outputs Diagnostics / Troubleshooting Troubleshooting / Error code Contact Service...
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Page 10: Safety Instructions
It is not allowed to repair the machine by the user. The machine has no parts which can be repaired by the user. The machine has to be send to Taurox e. K. for repair. 1.1.5 Decommissioning and disposing For the decommissioning and the disposal, the environment regulations are valid of the country the user company is placed. -
Page 11: Malfunctions
Pay attention to chapter „ Residual dangers “ • Report troubles or other damages immediately to a responsible person or to the company Taurox e. K. • Secure the device against misuse or accidental use. Danger 1.2.2 Information signs and labels... -
Page 12: Hazards After Power Is Turned Off
120 - 300 / 400 / 900 user manual Danger by mechanical force influence! The machine has a circulating spindle and movable parts. • Depending on application fix additional protection cover. • Secure that in case of unwantedly moving of the spindle no personell hazard can happen. -
Page 13: Technical Data
120 - 300 / 400 / 900 user manual Technical data 2.1 Electrical specification • Voltage of the rated power supply = 230 V • Power supply tolerance = 207 V … 253 V (-10% … +10%) • Frequency 48-62 Hz •... -
Page 14: Mechanical Specification Tauro 120
2 2.2.5 Weight • Machine pedestal approx. 30.0 kg • Column Ø75 / L730 mm with column flangeTauro 120 approx. 19.5 kg • Column Ø75 / L730 mm with column flangeTaurox 300 - 900 approx. 19.7 kg •... -
Page 15: Physical Dimensions
120 - 300 / 400 / 900 user manual 2.3 Physical dimensions 2.3.1 Physical dimensions of the control unit Fig.: 2.1 View of the control unit... -
Page 16: Physical Dimensions Of The Machine Pedestal
120 - 300 / 400 / 900 user manual 2.3.2 Physical dimensions of the machine pedestal T-slots DIN 650 Fig.: 2.2 View of the machine pedestal... -
Page 17: Physical Dimensions Of The Tauro 120
120 - 300 / 400 / 900 user manual 2.3.3 Physical dimensions of the Tauro 120 ø75 Tauro ® 319.5 Fig.: 2.3 View of the thread tapping machine Tauro 120... -
Page 18: Physical Dimensions Of The Taurox 300 / 400 / 900
120 - 300 / 400 / 900 user manual 2.3.4 Physical dimensions of the Taurox 300 / 400 / 900 ø75 319.5 Fig.: 2.4 View of the thread tapping machine Taurox 300 / 400 / 900... -
Page 19: Operating Conditions
120 - 300 / 400 / 900 user manual 2.4 Operating conditions • Transport conditions Temperature: -25°C - 70°C Air humidity: 5% - 95% (non-condensing) • Storage conditions Temperature: -25°C - 70°C : 5% - 95% ( Air humidity non-condensing Maximum storage period: <... -
Page 20: Installation / Commissioning
Attachment Tauro 120: screw 3 pcs. M6x22; Washer 3 pcs Ø 6,4; screw 2 pcs. M5x16 • Attachment Taurox 300 / 400 / 900: screw 4 pcs. M8x35; Washer 3 pcs. Ø 8,4; screw 2 pcs. M5x16; screw 2 pcs. M6x22 •... - Page 21 (3.1) is not too large. • Put the screws - Tauro 120 3pcs. DIN912 M6x22 - Taurox 300 / 400 / 900 4 pcs. DIN912 M8x35 with washer (A) through the drilling of the column flange (4.2). •...
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Page 22: Elektrische Installation
120 - 300 / 400 / 900 user manual 3.3 Elektrische Installation • Connect the motor power connector X161 of the control unit (1) with the motor power cable CU- DU (4 pol) with the motor power connector X162 X361 of the drive unit (3). -
Page 23: Commissioning
24 hours! Attention 3.4.1 Brief description of components Fig.: 3.9 Rear and front view of the thread tapping machine with operating panel (Taurox® 300/ 400 / 900) Operating panel (See chapter: "Operation") Drive unit Taurox 120 (3.1) Quick change holder (3.2) - Page 24 120 - 300 / 400 / 900 user manual X365 X366 X367 X368 X364 X363 X361 X362 Fig.: 3.10 Connector (Rear view) of the drive unit (X361) Motor power connector (X362) Data connector DU (X363) Input foot switch (black) (X364)
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Page 25: Turn Main Switch On
120 - 300 / 400 / 900 user manual X263 2.15 X264 2.16 2.14 2.13 Fig.: 3.12 Rear and front view of the Operating panel Operating panel (2.1) Display (2.2) Emergency stop (2.3) Motor switch (2.4) Rotary knob with button (2.5) -
Page 26: Tool Change
120 - 300 / 400 / 900 user manual 3.4.3 Tool change 1. Switch the motor switch (2.3) to position OFF. The message „Motor Off“ appears in the display. Warning: The motor switch (2.3) has to be on position OFF because the drive spindle can start running. -
Page 27: Adjust The Counter Balance
120 - 300 / 400 / 900 user manual 3.4.4 Adjust the counter balance Taurox Tauro 120 300-900 Fig.: 3.14 The retraction force of the drive spindle can be set by the adjustment wheel (3.3). Pull down the drive spindle by the operating lever (3.2). -
Page 28: Operation
(2.3) The motor switch is used to lock the spindle (eg: tool change). Attention: Time between engaging and disengaging the motor switch should not be less than 2 - 3 minutes. Otherwise the drive might become damaged. (Tauro120 und Taurox 300 / 400 / 900) Attention... -
Page 29: Task Menu
120 - 300 / 400 / 900 user manual (2.4) The rotary knob with button is used to select, to adjust parameters and to confirm the measures and commands. (2.5) The rotary knob LED shows the current function of rotary knob with button (2.4). - Page 30 120 - 300 / 400 / 900 user manual Parameter level The parameter area is used to display set parameters and additional messages. C13 C14 C6 C7 0,2 s 100% 0,3 s 250 N 0,7 s 1256 15 C5 C9 C10 C11 C12 C15 C16 C17...
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Page 31: Main Menu, Quick Reference / Standard Parameters
120 - 300 / 400 / 900 user manual 4.3 Main menu, quick reference / standard parameters The main menu is divided into several levels. The levels can also be represented by a path in the instructions. The last information can also be a setting. - Page 32 120 - 300 / 400 / 900 user manual Motor settings Rotating direction: right / left Reverse speed: 20 - 1000% Release height: off / on 2,0 - 80,0 mm above workpiece surface Brake depth: off / automatic / manuel 0,0 –...
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Page 33: Main Menu
120 - 300 / 400 / 900 user manual 4.4 Main menu Start settings Processing types Lubricant settings Motor settings Quality parameters Parameter database System settings and system information Extras 4.4.1 Start settings The start settings can only be set to `„on“. The previous startup setting is set to „off"... -
Page 34: Processing Types
120 - 300 / 400 / 900 user manual 4.4.2 Processing types The types of processing can only be set to „on“. The previous setting is set to „off“" by selecting a different startup setting to „on“. 4.4.2.1 Threading blind hole Option: You can set chip breaker settings and reversions. -
Page 35: Lubricant Settings
120 - 300 / 400 / 900 user manual 4.4.3 Lubricant settings 4.4.3.1 Lubricant pulse Option: on / off You can set the time from 0,1 to 3,0 seconds. 4.4.3.2 Air pulse Option: on / off You can set the time from 0,2 to 3,0 seconds. -
Page 36: Quality Parameter
120 - 300 / 400 / 900 user manual 4.4.5 Quality parameter 4.4.5.1 Torque window Option: off / on It is possible, if confirmed, to set torque tolerance starting from 0.1 Torque used during processing must not exceed maximum torque in the task menu and the maximum torque, less torque tolerance. -
Page 37: Depth Tolerance
120 - 300 / 400 / 900 user manual Abort after a faulty workpiece - The last part must be reset by confirming the start button in case of an error after finishing the machining of the part. The machining is blocked after the last thread of the part. -
Page 38: Parameter Database
120 - 300 / 400 / 900 user manual 4.4.6 Parameter database 4.4.6.1 Default parameters Option: load It is possible, if confirmed, to reset the entire parameters to default parameters. (See chapter: "default parameters") During the charging process LED 2.7 of the menu key is off and operation is blocked. -
Page 39: System Settings And System Information
120 - 300 / 400 / 900 user manual 4.4.7 System settings and system information 4.4.7.1 Measurement unit Option: mm / inch 4.4.7.2 Language Option: german / english / spanish 4.4.7.3 Display brightness (without function) 4.4.7.4 System temperatures (without function) 4.4.7.5 System information... -
Page 40: Messages
120 - 300 / 400 / 900 user manual Messages 5.1 Quality notifications Quality notifications „ Good “ Quality good. Quality good, Quantity Quantity has been achieved. achieved Quality notifications „Abort“ Processing canceled by user using manual start Abort! button or foot switch. - Page 41 120 - 300 / 400 / 900 user manual Quality notifications „ “ Error The infeed of drive spindle was moved in positive Error! direction after setting the zero point. (in direction Gating The torque has slightly dropped during processing.
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Page 42: Error Message / Status Message
120 - 300 / 400 / 900 user manual 5.2 Error message / status message Emergency stop button (2.2) has been operated. Check and correct malfunction. Unlock (pull) emergency stop button EMERGENCY STOP Engine switch has been operated. Drive spindle is locked! -
Page 43: Error Code
120 - 300 / 400 / 900 user manual 5.3 Error code An hardware error has arrived. (See chapter " Troubleshooting / Error code") SYSTEM ERROR 1234... -
Page 44: Digital Inputs And Outputs
120 - 300 / 400 / 900 user manual Digital inputs and outputs 6.1 Technical data of inputs and outputs • Digital inputs 3 pcs: Type of Inputs digital isolator Rated voltage 24 VDC +/- 10% Voltage range 0…30 V Input current approx. -
Page 45: Terminal Connection Of Inputs And Outputs
120 - 300 / 400 / 900 user manual 6.2 Terminal connection of inputs and outputs X363 X364 X365 X366 X367 X368 connector description Rated max current current (<3 sec.) X363 / Input foot switch (black) * 75 mA 90 mA... -
Page 46: Wiring Examples Of The Inputs And Outputs
120 - 300 / 400 / 900 user manual 6.3 Wiring examples of the inputs and outputs • Requirements input: The external start pulse of the thread tapping unit should happen by an external manual button. (Only with feed system for the spindle) Attention: By operating „Stop! User“... - Page 47 120 - 300 / 400 / 900 user manual X365 orange green • Requirement input and exit (PLC): The thread tapping unit should be integrated in automation by a PLC control. Wire the exit of X367/3 ready and the input X364/3 Start 2 to a PLC – unit.
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Page 48: Diagnostics / Troubleshooting
120 - 300 / 400 / 900 user manual Diagnostics / Troubleshooting 7.1 Troubleshooting / Error code Display on the screen (2.1) An hardware error occurred. Based on the following list check the error code numbers and proceed as follows. - Page 49 120 - 300 / 400 / 900 user manual Problem / Reason Retification Error code 1308 - Motor temperature - Switch off the machine and let it cool down - Hardware error 1309 - Hardware error - Check the data cable DU between the...
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Page 50: Contact Service
+49 9964 6010141 Phone: +49 9964 6010140 Fax: +49 9964 6010139 E-Mail: service@gewindebearbeitung.de Note! To avoid transport damages send the machine back in the original packaging. Note Transport damages caused of improper packing the company Taurox e. K. is not liable for. -
Page 51: Servicing
120 - 300 / 400 / 900 user manual Servicing Danger: Switch off the machine and cut it from the power supply before doing maintenance work. 8.1 General maintenance work • Keep the machine and the cables free of permanent contamination. -
Page 52: Wiring Diagramn
(X161) (X362) (X368)* (X162) Operating panel (2) 1,85 (X163) rotation speed: 1000 rpm Tiefe: 6,0 mm (X263) torque: 2,30 Nm 12 DS 57 N Fig.: 9.1: Connection diagram Tauro 120 and Taurox 300 /400 / 900 (See chapter: "Electrical Installation") -
Page 53: Appendix A: Accessories
Collet holder ER11 for Tauro 25 • Collet holder ER25 for Tauro 83 / 120 • Collet holder ER20 with Axial compensation +/- 0,7 mm for Tauro 83 / 120 • Spindle feed system • Height adjustment (column) with longer travel •... -
Page 54: Appendix A1: Quick Change Inserts
120 - 300 / 400 / 900 user manual 11 Appendix A1: Quick change inserts Insert Quick change system Size DIN 371 DIN 374/376 Tauro® 25 Tauro® 83/120 Taurox® 400/900 ∅ / Taurox® 300 Size 0 Size 1 Size 2... -
Page 55: Appendix A2: Minimum Lubricant Unit
120 - 300 / 400 / 900 user manual 12 Appendix A2: Minimum lubricant unit lubricant pulse, air pulse, air cleaning pulse Scope of delivery • Minimum lubricant unit (B) • Attachment screw (A) • Air tube with quick fitting coupling (C) Installation •... - Page 56 120 - 300 / 400 / 900 user manual • Set in the main menu/lubricant settings of the operation unit (2) the desired parameters: - Lubricant pulse: Time of lubricant pulse. (delay after start) - Air pulse: Time for the air which takes the forwarded lubricant by the air pulse.
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Page 57: Appendix A3: Spindle Feed System
120 - 300 / 400 / 900 user manual 13 Appendix A3: Spindle feed system Scope of delivery • Air tube with quick fitting coupling • Foot switch • Feed is integrated in the thread tapping unit Installation • Connect the connector (A) of the foot switch with the machine. - Page 58 The torque identification can be set in the main menu/start settings/start. If the start torque is exceedet the start depth will be set to 0,0 mm. Disengage operating lever (only for Taurox 300 /400 / 900) Disengage operating lever by dragging Bring operating lever to a vertical position Warning of hand and crush injuries! •...
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Page 59: Appendix A4: Pneumatic Vice
120 - 300 / 400 / 900 user manual 14 Appendix A4: Pneumatic vice Scope of delivery • Air tube with quick fitting coupling or air distribution • Mounting lever with valve and pressure control Installation • Fix the mounting lever (B) with the two screw (A) at the rear side of the machine. -
Page 60: Appendix C: Breakage Of Thread Tools
120 - 300 / 400 / 900 user manual 15 Appendix C: Breakage of thread tools This breakage datas are for chipping production of thread tools. The core diameter of a through whole thread tool is higher than a ground whole thread tool.
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