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Cooper Crouse-Hinds CHC 140 Series Instructions Manual

Obstruction lighting system
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CHC140
IF 1551
Obstruction Lighting System
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
Front Matter
Abstract
This manual contains information and instructions for installing, operating and maintaining
the CHB 310-7 Medium Intensity Obstruction Lighting System.
Copyright
Copyright © 2007, Cooper Crouse-Hinds, Syracuse, NY, 13221, U.S.A.
All rights reserved. Reproduction or use of any portion of this manual is prohibited without
express written permission from Cooper Crouse-Hinds and/or its licenser.
Trademark Acknowledgements
Cooper Crouse-Hinds is a registered trademark name.
All trademarks and product names mentioned are properties of their respective companies,
and are recognized and acknowledged as such by Cooper Crouse-Hinds.
Applicable Specifications
This equipment meets or exceeds requirements for an FAA Type L-865.
Disclaimer
While every effort has been made to ensure that the information in this manual is complete,
accurate and up-to-date, Cooper Crouse-Hinds assumes no liability for damages resulting
from any errors or omissions in this manual, or from the use of the information contained
herein. Cooper Crouse-Hinds reserves the right to revise this manual without obligation to
notify any person or organization of the revision.
In no event will Cooper Crouse-Hinds be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use of or the inability to use this manual.
Cooper Industries Inc.
Crouse-Hinds Division
IF 1551
PO Box 4999,
Rev 1
Syracuse, New York 13221 • U.S.A.
New 01/08
Copyright© 2007, Cooper Industries, Inc.

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Summary of Contents for Cooper Crouse-Hinds CHC 140 Series

  • Page 1 Cooper Crouse-Hinds reserves the right to revise this manual without obligation to notify any person or organization of the revision. In no event will Cooper Crouse-Hinds be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of or the inability to use this manual.

  • Page 2: Front Matter

    Cooper Crouse-Hinds reserves the right to revise this manual without obligation to notify any person or organization of the revision. In no event will Cooper Crouse-Hinds be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of or the inability to use this manual.

  • Page 3: Personnel Hazard Warning

    Personnel Hazard Warning Dangerous Voltages Dangerous line voltages reside in certain locations in this equipment. Also, this equipment may generate dangerous voltages. Although Flash has incorporated every practical safety precaution, exercise extreme caution at all times when you expose circuits and components, and when you operate, maintain, or service this equipment.

  • Page 4: Table Of Contents

    Table of Contents CHC 140-1 System Controller..........Error! Bookmark not defined. Reference Manual ..............Error! Bookmark not defined. Part Number 7911401 ............Error! Bookmark not defined. Front Matter ..........................2 Abstract ..........................2 Copyright ..........................2 Trademark Acknowledgements .................... 2 Disclaimer ..........................2 Warranty ..........................
  • Page 5 Tools ........................... 14 Controller Mounting ......................14 Location .......................... 14 Controller Wiring......................14 Photocell Mounting......................14 Photocell Wiring ......................15 Internal Wiring for Photocell ..................15 Installation Checklist ......................15 Controller Checklist ......................15 Photocell Checklist ......................15 Section 3 — Maintenance and Troubleshooting..............22 Maintenance........................
  • Page 6 List of Figures Figure 1-1 – PCB100 Control Board Layout................12 Figure 1-2 – CHC 140-1 Front Panel Controls and Indicators ..........12 Figure 1-3 – Beacon Programming Switches ................. 13 Figure 2-1 – CHC 140-1R Controller Mounting and Outline..........16 Figure 2-2 –...

  • Page 7: Section 1 - Chc 140-1 Controller Introduction And Operation

    Photocell Section 1 — CHC 140-1 A photocell (PEC 510) directs intensity Controller Introduction stepping for the controller. It senses and Operation changes in sky illumination and operates switching devices at prescribed levels for Controller twilight and night. Housed in an outdoor enclosure, it may be located at any The CHC 140-1 is a System Controller for practical distance from the controller.

  • Page 8: Front Panel Controls

    PCB100 Control Board Front Panel Controls Switches Controls indicators normal Display and Clear Buttons on operation are located on the front panel. Infrequently used programming switches PCB100 are located internally on the main printed Green glowing LEDs correspond to circuit board. The use of these switches, beacons that have not missed flashes.

  • Page 9: Jumpers

    • The CONTROL SWITCH is in Jumpers AUTO. The jumpers are located on PCB100. See Figure 1-1 for the location of the jumpers. The jumpers, when cut, configure the PCB100 Control Board to have the following functions: • JP2 — RES PEC - Cut to allow the use of the PEC 510 resistive photocell.

  • Page 10: Manual Operation

    • The MAN LED is off. Panel Board — PCB200 • One of the mode LEDs is glowing All front panel switches and LEDs are mounted on this circuit board. according to the amount of skylight: DAY, TWI, or NITE. •...

  • Page 11: Control Switch

    Table 1-2 Front Panel Controls - Fail / Conf Control Switch Display Switch The Control Switch is a six-position rotary switch. The functions of the six positions Position Function are discussed in Table 1-1. FAIL Applies uniformly a fail signal to all the LED status Status Indicator Array indicators.

  • Page 12: Figure 1-1 - Pcb100 Control Board Layout

    NITE MODE MODE ALARM MODE START RS-232 TIERS J503 J504 J506 J507 J501 J502 J505 BEACON 1 SYNC PCB 100 BEACON 2 BEACON 3 PCB 200 FAILCLOSE DAYINHIBIT DUAL BEACON 4 CLEAR DISPLAY 50HZ Figure 1-1 – PCB100 Control Board Layout CONTROL MONITOR ALARM...

  • Page 13: Figure 1-3 - Beacon Programming Switches

    SECTION OF PCB 100 TIERS 1 2 3 4 BEACON 1 BEACON 2 BEACON 3 BEACON 4 FRONT OF UNIT Figure 1-3 – Beacon Programming Switches Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright©...

  • Page 14: Section 2 - Outline, Mounting, And Installation

    Controller Wiring Section 2 — Outline, Figure 2-5 shows the controller and Mounting, and Installation photocell wiring in a typical installation. Unpacking Only general information for a typical installation is presented here. Consult Inspect shipping cartons for signs of installation drawings prepared damage before opening.

  • Page 15: Photocell Wiring

    Photocell Wiring The recommended minimum wire gauge is #16 AWG. Run the wires in conduit. Connect the wires from the photocell to TB2 in the controller as shown in Figure 2-5. Internal Wiring for Photocell J505-1 and J505-2 are used internally for the photocell.

  • Page 16: Figure 2-1 - Chc 140-1R Controller Mounting And Outline

    Figure 2-1 – CHC 140-1R Controller Mounting and Outline Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 17: Figure 2-2 - Chc 140-1W Controller Mounting And Outline

    Figure 2-2 – CHC 140-1W Controller Mounting and Outline Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 18: Figure 2-3 - Pec 510 Photocell Mounting And Outline

    2.58 (65.5) 2.275 (57.8) 1.02 (25.9 ) 0.10 (2.54) 0.375 (9.53) 1.92 (48.76) 3.06 (77.7) 0.33 (8.38) HEX 1.0 (25.4) 0.125 (3.175) 1/2" NPT NOTE: ALL DIMENSIONS ARE IN INCHES (MILLIMETERS) Figure 2-3 – PEC 510 Photocell Mounting and Outline Cooper Industries Inc.

  • Page 19: Figure 2-4 - Chc 140-1 Panel Connections

    Figure 2-4 – CHC 140-1 Panel Connections Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 20: Figure 2-5 - Typical Installation Wiring

    Figure 2-5 – Typical Installation Wiring Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 21: Figure 2-6 - Chc 140 Internal Wiring

    Figure 2-6 – CHC 140 Internal Wiring Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 22: Section 3 - Maintenance And Troubleshooting

    lights follow the intensity indicated by the Section 3 — Maintenance switch position. It they do, the trouble is and Troubleshooting likely the photocell. Note that some lights may be difficult to see in bright daylight. Maintenance Erratic or Confused Tower or This equipment requires no scheduled Structure Light Operation maintenance although the circuit boards...
  • Page 23 Table 3-1 Major Troubleshooting Symptoms Table 3-1 Major Troubleshooting Symptoms Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 24: Checkout Procedure

    8. Rotate the CONTROL switch through Checkout Procedure DAY, TWI, and NITE and visually Perform the following steps with the verify the response of the beacons at CONTROL MONITOR wires each step. disconnected at the back of the controller. Photocell Maintenance and 1.

  • Page 25: Control Board Assembly - Pcb100

    Fail Relay - K1 Control Board Assembly - PCB100 Removal 1. Use either of the previous subsections Removal Rack Mount Access or Wall Mount 1. Use either of the previous subsections Access as required. Rack Mount Access or Wall Mount 2.

  • Page 26: Section 4 - Recommended Spare & Replaceable Parts

    Section 4 – Recommended Spare & Replaceable Parts Customer Service Customer Service: 1-866-764-5454 Shipping Address: Cooper Crouse-Hinds Wolf & 7 North Street Syracuse, NY 13208 Ordering Parts To order spare or replacement parts, contact customer service at 1-866-764-5454. Table 4-1 Controller Replaceable and Spare Parts Cooper Industries Inc.

  • Page 27: Figure 4-1 - Chc 140R System Controller Component Locations

    Figure 4-1 – CHC 140R System Controller Component Locations Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 28: Figure 4-2 - Chc 140W System Controller Component Locations

    Figure 4-2 – CHC 140W System Controller Component Locations Cooper Industries Inc. Crouse-Hinds Division IF 1551 PO Box 4999, Rev 1 Syracuse, New York 13221 • U.S.A. New 01/08 Copyright© 2007, Cooper Industries, Inc.

  • Page 29: Returning Equipment - Return Material Authorization (Rma)

    • Any additional information to assist in resolving the issue or problem 3. A P.O. is required in advance for the replacement of product that may be under warranty. Cooper Crouse-Hinds will then, at its discretion issue a credit once the validity of the warranty has been determined.
  • Page 30 P.O. when faxed or emailed to RMA Rep. • Cooper Crouse-Hinds will then, at its discretion repair or replace the defective product and return the product to the customer based on the shipping method selected.

This manual is also suitable for:

Chb 310-7Chc 140-1Chc 140-1rChc 140-1w

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