Mahindra 35 Series Service Manual page 195

Transmission
E-18
C. Assembly Speed Section
1. Assemble the speed counter shaft in the housing.
2. Fit bearing top shaft.
NOTE: After counter shaft assembly, assemble first,
second, third & fourth gears before speed
top shaft and idler assembly.
All bearing installation by heating bearing
at 80°C to 90°C.
All bearings, bushes, shaft to be lubricated
with specified oil for assembling.
3. Assemble the speed top shaft.
4. Assemble shuttle shift assembly in the housing.
5. Insert Speed Top Shaft from rear end, then put
bushes, gears and Synchro.
6. Front bearing to be push on Speed Top Shaft and
check float as required. To adjust float use graded
1 st gear bush.
7. Install front and rear circlip.
8. Assemble shuttle shift fork after counter shaft
assembly.
9. Install forward / reverse and speed levers and then
arms.
10. Fit the oil seals by using sleeve.
11. Check float.
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June'08