Mahindra eMax 22L HST Operator's Manual
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Mahindra eMax 22L HST Operator's Manual

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The Mahindra Group
Mahindra USA, INC
9020 Jackrabbit Road
Houston, Texas 77095
1-877-449-7771
Mahindrausa.com

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Summary of Contents for Mahindra eMax 22L HST

  • Page 1 ■ ■ ■ ■ ■ ■ The Mahindra Group Mahindra USA, INC 9020 Jackrabbit Road Houston, Texas 77095 1-877-449-7771 Mahindrausa.com...
  • Page 2 ■ ■ ■ ■ ■ Mahindra USA, INC 9020 Jackrabbit Road Houston, Texas 77095 1-877-449-7771 Mahindrausa.com...
  • Page 3 FORWARD Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of Trouble free service. The introduction in this manual sets out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability. Please ensure the correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as accidents with associated injuries.

  • Page 4: Table Of Contents

    CONTENTS Sr. No. Description Page No. Tractor Identification --------------------------------------------------------------------------------- About this Manual ------------------------------------------------------------------------------------- Introduction & Description --------------------------------------------------------------------------- Owner Assistance -------------------------------------------------------------------------------------- ROPS (Roll over protection structures) ------------------------------------------------------------ 8~10 Safety Instructions, Do’s & Don’ts ----------------------------------------------------------------- 11~23 Safety Signs -------------------------------------------------------------------------------------------- 24~26 Universal Symbols ------------------------------------------------------------------------------------- Section A Controls, Instruments &...

  • Page 5: Tractor Identification

    The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule. SERVICE. Service is available from any Mahindra dealer in the country. PARTS. To obtain spare parts please contact your nearest dealer and give him the details listed below.

  • Page 6: About This Manual

    Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your Mahindra dealer/distributor, to ensure that it reaches you in optimum condition.

  • Page 7: Introduction & Description

    A tractor can also be used as a prime mover as it has a power outlet source, called the Power Take or PTO shaft. In this book, the operating, maintenance and storage instructions for all models of Mahindra Diesel tractors have been complied.
  • Page 8 The rim & Disc fitted with Rear tires are bolted to the outer flange of the rear axle. ■ Hydraulic System & Linkages. Mahindra Tractors are fitted with Live (i.e. system is in operation) independent, Systems. Three point Linkages can be used for category 1(N) type of implements. ■...

  • Page 9: Owner Assistance

    OWNER ASSISTANCE We at Mahindra and your Mahindra dealer/distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your dealer/distributor’s service departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.

  • Page 10: Rops (Roll Over Protection Structures)

    The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each Mahindra ROPS frame or cab structure is designed and has been tested to meet industry and or government standards.
  • Page 11 ► DAMAGE OF THE ROPS If the tractor has rolled over or the ROPS has been damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection. After an accident, check for damages to the 1. ROPS. 2. Seat 3. Seat belt & seat mountings. Before you operate a tractor, replace all damaged parts.
  • Page 12 How to adjust the Seat * Sliding type NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added. Before operating a tractor it is important to adjust the seat to the most comfortable position &...

  • Page 13: Safety Instructions, Do's & Don

    SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. SIGNAL WORDS. DANGER A signal word―DANGER, WARNING OR CAUTION―is used with a safety alert symbol. DANGER identifies the most serious hazards.
  • Page 14 USE OF ROPS AND SEAT BELT The Roll Over Protective Structure(ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over.
  • Page 15 HANDLE FUEL SAFELY-AVOID FIRES Handle fuel with care; it is highly flammable. Do not refuel the tractor while smoking or near open flame or sparks. Always stop the engine before refueling tractors. Always keep your tractor clean of accumulated grease, and debris. Always clean up spilled fuel.
  • Page 16 AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin, consult your doctor immediately. PREVENT BATTERY EXPLOSIONS Keep sparks, lighted matches, and open flame away from the top of the battery.
  • Page 17 WORK IN VENTILATED AREA Do not start the tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes by connecting an exhaust pipe extension.
  • Page 18 SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety.
  • Page 19 SAFETY TIPS DURING MAINTENANCE 1. At least on a daily basis check all oil levels, water level in the radiator and electrolyte level in the battery, perform services according to the service schedule. 2. Ensure tire pressures are even and the correct pressure for the job being done is maintained. 3.
  • Page 20 ► MOUNTING AND DEMOUNTING IMPLEMENTS (1) Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one is between the tractor and implement to avoid accidental injuries, do not get under the implement. (2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where PTO shafts are used, that the shaft is fitted and secured correctly.
  • Page 21 ► THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A careful operator is the best operator. Most accidents can be avoided by observing certain precautions . Read and take the following precautions before operating the tractor to prevent accidents. Tractors should be operated only by those who are responsible and properly trained to do so.
  • Page 22 Do not bypass the safety starter switch. Consult your Mahindra Tractor dealer/distributor if the safety- starting switch malfunctions. 4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected tractor movement can result from such contact.
  • Page 23 Driving the tractor ■ 1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles. 2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, crossing ditches or slopes, and when turning at corners. 3.
  • Page 24 DO’S AND DON’T’S ► DO’S-For Better performance DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate the tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO -Ensure that the correct grade of lubricating oils are used and that they are replenished and changed at the recommended intervals.
  • Page 25 DON’T-Use the independent brakes for making turns on the highway or at high speeds. DON’T-Refuel the tractor with the engine running. DON’T-Mount or dismount from the right side of the tractor. DON’T-Tamper the hydraulic control levers’ upper limit stops. DON’T-Use the draft control lever for the lifting of implements. DON’T-Start the engine with the PTO engaged.

  • Page 26: Safety Signs

    SAFETY SIGNS ► GENERAL SAFETY INFORMATION IMPORTANT: This “General safety Information” should be kept with the machine at all times as reference data. This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Follow the recommended precautions and safe operating practice.
  • Page 27 DECALS ON THE CHASSIS...
  • Page 28 DECALS AROUND THE SEAT...

  • Page 29: Universal Symbols

    UNIVERSAL SYMBOLS Some of the universal symbols have been shown below with an indication of their meaning Engine Speed Pressured- Corrosive rev/min x 100) open slowly Substance ”Tortoise” Hours, Continuous Slow or recorded Variable Minimum Setting ”Hare” Fast or Engine Coolant Warning Maximum...

  • Page 30: Section A

    It is too late to learn once the tractor, is moving. If in doubt about any aspect of the operation of the tractor consult your Mahindra tractor dealer/distributor. Particular attention should be paid to the recommendations for running the tractor to ensure that your...
  • Page 31 DESCRIPTION OF TRACTOR CONTROLS ► INSTRUMENTS AND SWITCHES Left Turn Signal Lamp Right Turn Signal Lamp Fuel Gauge Tachometer Hazard Warning PTO On/Off Button Turn Signal S/W Hand Throttle Lever Horn S/W Head Lamp S/W Key S/W Parking Brake Lever Cruise Control Lever ►...
  • Page 32 ► HOUR METER The hour meter consists of digits with the last digit indicating 1/10 of an hour. ► TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear. ►...
  • Page 33 ►WARNING LIGHTS Charge Lamp This light will go off as soon as the engine starts to run to indicate that the alternator is charging. (Please note, as a broken fan belt can cause the light to come on, please stop the engine as overheating can occur if not rectified immediately) Oil Pressure Lamp Will go out as soon as the engine starts if the oil pressure is correct.
  • Page 34 ■ THE PTO MONITOR LAMP On the dash panel indicates the state of the PTO shaft. 1. If the monitor glows: The PTO is rotating. 2. If the monitor is off: The PTO is off. PTO monitor Lamp ■ PTO ON/OFF Switch PTO ON/OFF switch is situated on the right hand side on the instrument panel and can be identified easily with its built in yellow colored indicator.
  • Page 35 ► TRACTOR CONTROLS Steering Wheel Brake Pedal Forward/Reverse Speed Control pedal 4WD Shift Lever Position Lever Rear/Mid PTO Lever Sub Gear Lever Throttle Lever ► THROTTLE LEVER (HAND THROTTLE) The hand operated throttle lever is located on the RHS of the dash cover. To increase the engine speed, pull the lever downward.
  • Page 36 Do not change from forward to backward or backward to forward suddenly in high range. Sudden change may result in damage to mechanism and place the operator at Important risk of injury. ► BRAKE PEDAL The brake pedal is located on the LHS of the operator. It is used for two functions.
  • Page 37 Traveling with the parking brake on will damage the brakes. Important ► SUB GEAR LEVER (RANGE SHIFT LEVER) The Sub Gear Lever is located on the LHS of the operator. Operate the sub gear lever to select the Sub Gear Lever appropriate speed for different applications.
  • Page 38 ► FRONT WHEEL DRIVE LEVER (4WD) Front wheel drive lever is located below the LHS of the Operator. In the ON position the front wheels are engaged and in the OFF position they are disengaged. Engage & disengage the front wheel drive with the front wheels in the straight position and at low speed.
  • Page 39 Both of the rear and mid PTO are provided for variable utility. They can be engaged simultaneously or separately at same time. The engine will not start if PTO switch is ON position. The engine will shutoff if the operator leaves the seat with parking brake released and PTO engaged To avoid damage of transmission and implement, do not engage PTO with the engine running at high speed.
  • Page 40 MID PTO The speed of mid PTO is 2,000rpm. Use the PTO lever to engage. The PTO switch must be OFF before PTO is engaged. 1. Decrease engine speed to near idle. 2. Make sure that PTO switch is OFF. 3.
  • Page 41 ► OPERATING THE HYDRAULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver. ► HYDRAULIC POSITION CONTROL LEVER Hydraulic Position The Hydraulic Position Control Lever is located on the RHS of the Control Lever operator.
  • Page 42 Always set the knob to lock when 1.Traveling on the road 2. Replacing tires or blades on an implement. 3. Making adjustments to an implement. Caution The sudden dropping of an implement due to hydraulic problems can cause serious injury or death. ►...
  • Page 43 ► ADJUSTMENT OF THE CHECK CHAIN To adjust the check chain turn the turnbuckle to lengthen or shorten the chain and tighten the lock nut when the correct adjustment is achieved. Fixing Nut Turn buckle Check chain ► ADJUSTMENT OF THE LIFT ROD Adjust the length of the lift rod by screwing the Adjusting Handle (Turnbuckle) in or Adjust the length of the lift rod as necessary to set the implement in its working position parallel...
  • Page 44 ► ADJUSTMENT OF THE YOKE ROD ON THE LOWER LINK For different applications change the position of the Yoke rod on the lower link holes as shown and insert the pin in the direction of the arrow. Lift Rod Only use drawbar to tow and keep the 3 point linkage in the raised position when towing with the drawbar.
  • Page 45 Only use trailer hitch to tow and keep the 3 point linkage in raised position when towing with the drawbar. Position can create unbalance causing the Tractor to roll-over & Result the death or serious injury. DANGER All the implements mounted on the tractor must be secured firmly and in accordance with the manufacturer's instructions;...
  • Page 46 The maximum permissible hitch load (horizontal and vertical), the maximum Permissible hitch height for road. Use and the maximum trailed load are indicated in the tractor registration document. WARNING Do not allow anyone to ride on the drawbar or the lower links when the tractor is in motion.
  • Page 47 DRIVING THE TRACTOR ► STARTING THE ENGINE Before starting the engine carry out the pre-operational checks as set out on page 20. (1) Sit on the driver seat. (2) Apply the footbrake. (3) Put the hydraulic lever in the neutral position. (4) Push down the clutch to activate the safety-starting switch.
  • Page 48 ► WARMING UP When starting the engine, allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially. ► WARMING UP IN COLD WEATHER Cold weather will change the viscosity of the oil, resulting in a reduced oil pumping capacity, which can cause damage to the engine if it is not warmed up correctly.
  • Page 49 ► NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time push in the clutch and brake simultaneously. When the tractor has come to a halt, lower any implement to the ground, and put the main gear in neutral. Apply the parking brake, stop the engine, and remove the key.
  • Page 50 ► CHECK DURING DRIVING Constantly monitor the warning lights on the dash and if any come on, stop the tractor to determine the cause. If the oil pressure light comes on, check the oil level first of all. If the oil level is OK, ask a qualified dealer to check the reason for the light coming on.

  • Page 51: Section B

    Section-B Lubrication & Maintenance This section gives the full details of the service procedures necessary to maintain your tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements.
  • Page 52 CHECKS AND SERVICE ► PRE-START CHECKS To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor. For full details of the items and frequency please refer to the tables on page 53, 54 and 55. ►...
  • Page 53 ► TRANSMISSION OIL Check the level with level gauge on rear of the transmission. If the level is low add oil through the filler hole. Always ensure that you use the correct oil for topping off or oil changes Caution ►...
  • Page 54 ► STEERING Ensure that the steering wheel does not have excessive free play. ► BRAKE Ensure that the left and right brake rods are adjusted correctly so they operate simultaneously. ► ELECTRICAL Check the operation of all gauges, switches, horn, lights and indicators. ►...
  • Page 55 MAINTENANCE AND ADJUSTMENT SCHEDULE ○ Check, Top-off or adjust ● Replace ► Periodical check and service table △ Clean or wash ★ Consult the service Dealer Service interval(hour meter,mark) Item Comment Year Year Every 250 hours Engine oil ○ ★ ●...
  • Page 56 Service interval(hour meter,mark) Item Comment year year Transmissio Every 500 hours n oil & ★ ● ● or 12 months after HST Oil 50 hours Filter ★ ● ● Front alxe △ △ Strainer State of ○ both brake pedals Operation ○...
  • Page 57 Service interval(hour meter,mark) Item Comment year year Operation ○ of the instrument Grease each ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ nipple Without loose or Check the broken terminals. ○ electric Or missing wiring. wiring Correctly clamped Hydraulic ○...
  • Page 58 A: Viscosity, B: Temperature 2.2 ℓ (0.58 US gal) ENGINE (MAX) API GL-4 Grade) SAE 80W 14.5ℓ(3.83 US gal) TRANSMISSION MAHINDRA UNIVERSAL TRACTOR FLUID API GL-4 Grade) SAE 80W/90 3.2ℓ(0.85US gal) FRONT AXLE MAHINDRA UNIVERSAL TRACTOR FLUID FRONT AXLE Grease...
  • Page 59 ► RECOMMENDED TRANSMISSION OIL ① MAHINDRA UNIVERSAL TRACTOR FLUID ► OPENING METHOD OF EACH COVER ► OPENING METHOD OF FAN COVER guide hook lock Pull the lower center lever of the front grille counter clock wise, pull the lower edges of hood panel upward, and pull the whole panel forward until the guide hook lock is hooked to the groove.
  • Page 60 ■ BLEEDING THE FUEL SYSTEM 1.Fuel filter cock 「ON」 2.Open the cock on the fuel injection pump 3.Fill the tank with fuel and turn the ignition key to on. 4.Start the engine and allow it to run for a while 5.Close the fuel injection pump cock.
  • Page 61 ► CHANGING ENGINE OIL Park tractor on a level surface, shut-off the engine and Remove the sump plug & drain oil. Replace and check Engine Oil Filler the sump plug and refill the engine with oil to the correct level on the dipstick. 2.2ℓ(0.58 US gallon). The grade of oil to be used will depend on the ambient temperature.
  • Page 62 ► CHANGING OIL IN THE FRONT AXLE 1. Drain the oil from the center diff plug and the drain plug in each drive. 2. Replace and tighten all drain plugs. 3. Remove the Fill/Lever plugs from each final drive to vent air from the final drives. 4.
  • Page 63 ► CHANGING THE COOLANT (1) Open to drain cock. (2) Open the radiator at the same time. (3) To give a thorough clean, run a hose into the radiator and flush it out. (4) Close the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor or anti freeze.
  • Page 64 ► GREASING THE TRACTOR Grease the tractor according to the service schedule (page 54) Ensure that grease nipples are cleaned well before any attempt is made to grease them. * Front Axle Pivot Pin...
  • Page 65 ► GAP ADJUSTMENT ► ADJUSTING THE BRAKES As is the case with the clutch, use of the brakes will change the pedal free play and the balance between the right and left pedal. The correct pedal free play is 30~40mm(1.18~ 1.57 in.) ■...
  • Page 66 Indicator condition ► CHECKING THE BATTERY Check the Indicator Green color – Good condition. Black color – Charging necessary. White color – Replace battery. Low electrolyte levels can cause premature battery failure and corrosion. Important Electrolyte contains acid and can cause serious burns. Any spillage on the skin should be washed off by running water immediately.
  • Page 67 Always disconnect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery. When connecting the battery leads make sure not to reverse the polarity. Quick charging will reduce battery life. Caution Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments.
  • Page 68 ► CHECKING HOSES AND LINES The fuel lines, radiator hoses, hydraulic and rubber hoses are consumables, which deteriorate by age and use. Check them regularly and replace if faulty. Damaged fuel lines leak and cause fires. Damaged radiator hoses can cause hot water burns and in severe cases seize the engine. Caution ►...
  • Page 69 Always check the reason for a blown fuse otherwise the new fuse is also likely to blow. NEVER EVER USE WIRE in place of a correct grade fuse. Important ► SERVICE PRIOR TO DAILY AND SHORT TERM STORAGE. Wash the tractor and keep it clean. Fill the tank to avoid condensation and rust.
  • Page 70 MAINTENANCE For daily or short term storage Clean the tractor and remove all dirt from field work. Fill the fuel tank to avoid condensation and rust. Lower the implement to the ground. Keep it in a machinery shed or, if not available cover the unit if left outside. In very cold conditions it is advisable to remove the battery and keep it inside in a warm environment.

  • Page 71: Section C

    Section - C CABIN The cab fully conforms to the international standard as far as safety and soundproofing are concerned. It can be provided with ventilation and heating system. It is available in the following version.: ● Cab with ventilation and heating systems The cab is in full conformity with the international standards as to the cab’s soundproofing.
  • Page 72 Remember that steering, braking and operational performance are highly influenced by the implements mounted, the trailers transported and the ballasts applied to the tractor. When transporting heavy loads (exceeding the weight of the tractor) reduce the speed below 15 Km/h.. All the implements mounted onto the tractor must be safely secured.
  • Page 73 ■ Working lamps (front and rear) : The working lamps are located on the cab roof (two in the front and one in the rear) .They are switched on by means of the switches on the roof console Working Lamp (Rear) Working Lamp (Front) Rearview mirrors.
  • Page 74 ► Controls Cabin Washer Switch Heater control Wiper Switch Working Lamp Switch Interior Lamp Pivotable Diffuser ■ Working lamp switch The front and rear working lights are ON when push the button. The work light indicator lamp on the instrument cluster will illuminate. ■...
  • Page 75 ■ Interior Lamp Push the button to light on And push it again to light off ■ Windscreen Washer tank Check the level of windscreen washer fluid in the plastic reservoir located at the Left of side glass During winter, it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid.
  • Page 76 HEATING SYSTEM General description The heater is switched on and adjusted by rotating the control knob at the roof console, then switching on the blower and setting the selector at the preferred speed . To warm the cab up quickly, the knob should be rotated fully clockwise. The screen is demisted or defrosted by air directed through a slot vent .

  • Page 77: Section D

    For further information concerning your tractor and equipment, consult your authorized Mahindra dealer/distributor. Mahindra policy is one of continuous improvement and the right to change prices, specifications or equipment at any time without notice is reserved. All date given in this book is subject to production variations.
  • Page 78 ► SPECIFICATIONS MODEL e Max 22L HST/ e Max 25L HST Maker Kukje Machinery A1100N3_TYM_H(e Max 22L HST) Model A1100N2_TYM_H(e Max 25L HST) Type Water cooled, 4-cycle Diesel 16 kW(22 PS) / 2,600 rpm Rated Output 18 kW(24 PS) / 2,600 rpm Number of Cylinder 1,175 cc Displacement (cc)
  • Page 79 MODEL e Max 22L HST/ e Max 25L HST Hydraulic + Mechanical Transmission H/L with constant-mesh Drive Train MFWD (4WD) Standard Differential lock Bevel gears with diff-Lock Wet Disc, Foot operated, independent with provision of inter lock for simultaneous operation. Inner dia.
  • Page 80 MODEL eMax 22L HST/ eMax 25L HST Front 6-12 Ag Tires Rear 9.5-16 Front 20 x 8-10 Tire Turf Tires Rear 29 x 12.5-15 Front 20 x 8-10 Industrial Tires Rear 27 x 12.5-15 * SPEED CHART (km/h) (Engine Rated Speed)

  • Page 81: Fuel Saving Tips

    FUEL SAVING TIPS To save fuel & oil in your tractor, the following things should always be kept in mind. A) Air Cleaning System 1) Clean the air cleaner regularly so that dust does not settle down. 2) For every 50 hours & everyday in sandy/ (a) Clean the air cleaner filter element with compressed air.
  • Page 82 E) Engine system 1) Always use the recommended grade of oil. (API CD:CE) 2) Every day before starting the engine, check the oil level with a dipstick & refill between the minimum & maximum levels. 3) Change the engine oil, replace the filter & “O” ring, as & when required. F) Cooling system 1) Check the fan belt tension regularly and if required.

  • Page 83: Fault Tracking

    FAULT TRACKING SYMPTOM CAUSE REMEDY Turning the main switch Clutch not pushed in Push the clutch in will not operate the starter Battery flat Charge or replace the battery Dealer to repair or replace Switch faulty Contact dealer to repair or replace Starter operates but not Low battery...
  • Page 84 SYMPTOM CAUSE REMEDY White smoke from the Oil level too high Reduce to correct quantity exhaust Shortage of or faulty fuel Contact dealer for repair Reduced performance of The injectors are clogged, Contact dealer for repair the engine carbon coated and sticking Low compression Leaking valve seat Contact dealer for repair...
  • Page 85 SYMPTOM CAUSE REMEDY The clutch slips Incorrect adjustment Adjust to correct free play Worn or burnt lining Contact dealer for repair The clutch does not Incorrect adjustment Adjust to correct free play disengage Rusty clutch lining Contact dealer for repair Brake not working Incorrect free play worn Adjust to correct free play...
  • Page 86 SYMPTOM CAUSE REMEDY Steering wheel shaking Wrong toe-in Adjust toe-in Unequal tire pressure Inflate both to correct pressure Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair steering Worn components Contact dealer for repair Flat battery Faulty wiring Repair,reconnect or tighten as...

  • Page 87: Wiring Diagram

    ► Drawing for fixing position of the fuse ► Wiring diagram of the electric instrument * Main Fuse HAZARD COUPLER EG STOP, PTO 7.5A POWER SOCKET GLOW TIMER ① Head Lamp 12V/ 55W LIGHT, HORN ② Combination Lamp 12V/ 21W/ 5W PANNEL ③...

  • Page 88: Tractor History Card

    TRACTOR HISTORY CARD NATURE OF JOB CARD W/CLAIM NO. DATE PARTS REPLACEMENT REMARKS AND DATE DEFECT...

  • Page 89: Service Record

    SERVICE RECORD DATE TRACTOR HOURS NATURE/TYPE OF REPAIR/SERVICE CARRIED OUT...

  • Page 90: Daily Operating Log

    DAILY OPERATION LOG MACHINE HOURS FUEL ENGINE OIL DATE REMARKS DONE CONSUMPTION TOPPED UP START...

  • Page 91: Part Replacement Record

    PART REPLACEMENT RECORD PART PART Q’TY Q’TY DATE COST DATE COST DESCRIPTION DESCRIPTION...
  • Page 92 22L HST/ eMax 25L HST Operator’s Manual for Tractors Code No. 1151-912-002-1 Printed in September. 2017 1st Edition...

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