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Meggitt VM600 Manual

Cpur and iocr rack controller and communications interface card pair
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MANUAL
Title page
VM600
CPUR and IOCR rack controller
and communications interface card pair
Document reference MACPUR/E
Edition 2 – September 2019
Meggitt SA, Rte de Moncor 4, PO Box 1616, CH-1701 Fribourg, Switzerland
Tel: +41 26 407 1111
Fax: +41 26 407 1660
energy@ch.meggitt.com
www.meggittsensing.com/energy
www.meggitt.com

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  • Page 1 CPUR and IOCR rack controller and communications interface card pair Document reference MACPUR/E Edition 2 – September 2019 Meggitt SA, Rte de Moncor 4, PO Box 1616, CH-1701 Fribourg, Switzerland Tel: +41 26 407 1111 Fax: +41 26 407 1660 energy@ch.meggitt.com www.meggittsensing.com/energy...

  • Page 2: Revision Record Sheet

    Document released by Technical Publications Peter Ward 09.09.2019 The duly signed master copy of this page is stored by the Technical publications department of Meggitt SA and can be obtained by writing to Technical publications. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller...

  • Page 3: Important Notices

    Unless otherwise expressly agreed in writing with Meggitt SA, you assume all risks and liability associated with use of the product. Meggitt SA takes no responsibility for any statements related to the product which are not contained in a current English language Meggitt SA publication, nor for any statements contained in extracts, summaries, translations or any other documents not authored and produced by Meggitt SA.
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019...

  • Page 5: Preface

    This manual provides reference information on the VM600 CPUR and IOCR rack controller and communications interface card pair with support for Modbus RTU/TCP and card pair redundancy that can be used in a VM600 series machinery protection system (MPS), from ®...
  • Page 6 Applicability of the manual The manual applies to VM600 rack-based machinery protection systems (MPSs) using a CPUR/IOCR card pair installed in later versions of the VM600 rack (ABE04x) that contain an C interface (part of the VM600 rack’s VME utility bus).
  • Page 7 It is intended to be used for machinery protection and/or basic condition monitoring applications. (VM600 MPS2 includes all of the functionality provided by the VM600 MPS1 software with additional features, such as plots for the visualisation and trending of data.)
  • Page 8 ® VibroSight is proprietary software from the Meggitt Vibro-Meter product line that can configure and manage VM600 XMx16 cards such as the XMC16, XMV16 and XMVS16, ® and/or VibroSmart distributed monitoring system (DMS) modules such as the VSI010 and VSV300.

  • Page 9: Safety

    All personnel who are liable to operate the equipment described in this manual should be trained in the correct safety procedures. Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller...
  • Page 10 Meggitt does not accept any liability for injury or material damage caused by failure to obey any safety-related instructions or due to any modification, transformation or repair carried out on the equipment without written permission from Meggitt SA. Any modification, transformation or repair carried out on the equipment without written permission from Meggitt SA will invalidate any warranty.
  • Page 11 SYSTEM RACK IN ORDER TO REDUCE THE WEIGHT AND ALLOW ONE PERSON TO SAFELY HANDLE MANUALLY AILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller...
  • Page 12 Do not touch printed circuit boards, their connectors or their components with conductive devices or with your hands. • Put the electronic circuit, printed circuit board or module containing electronic components into an antistatic protective bag immediately after removing it from a VM600 rack. MANUAL Document reference MACPUR/E...

  • Page 13: Table Of Contents

    IOCR front panel connectors ........2-6 CPUR/IOCR card pair configurations in a VM600 rack ..... 2-9 2.4.1...
  • Page 14 Configuration of a VM600 rack ........4-9...
  • Page 15 ........5-6 5.4.1 First-time installation of the VM600 rack ......5-6 5.4.2 Subsequent installation of cards ("hot-swapping”) .
  • Page 16 10.5 Detecting problems in a VM600 rack ........
  • Page 17 A APPENDIX A – EXAMPLE MODBUS CONFIGURATION ..... . . A-1 Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller xvii...
  • Page 18 THIS PAGE INTENTIONALLY LEFT BLANK MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 xviii...

  • Page 19: Introduction

    4.4.5 Switch over), thereby increasing the availability of a system. The CPUR and IOCR card pair is intended as a system controller in a VM600 rack-based machinery protection system (MPS) and/or condition monitoring system (CMS). These systems are typically used for vibration monitoring to assure the protection of rotating machinery as used in, for example, the power generation, petrochemical and petroleum industries as well as in marine related applications.
  • Page 20 (CMSs) using CMC16/IOC16T card pairs. It is not compatible with later generation CMSs using XMx16/XIO16T card pairs. For example, a networked version of a VM600 rack-based MPS could contain the following hardware: ABE04x system rack (6U 19" rack)

  • Page 21: Cpur/Iocr Card Pair

    CPUR/IOCR card pair 1.3 CPUR/IOCR card pair The CPUR is a central processing unit (CPU) card that acts as a system controller in a VM600 rack and provides “true redundant” operation. The IOCR is a network communications card that acts as a signal and communications interface for the CPUR card.

  • Page 22: Specifications

    VM600 rack (ABE04x) that contain the I C interface (VME utility bus). Accordingly, CPUR/IOCR card pairs can only be used with VM600 racks (ABE04x) listed in Table 1-1.

  • Page 23: Terminology

    (unlike the CPUM/IOCN card pair). If two fully operational CPUR/IOCR card pairs are in a VM600 rack and the Master CPUR fails, the card pairs will swap roles (that is, the Master CPUR card pair becomes the Inactive...
  • Page 24 Figure 1-1: Front view photograph of a typical combined MPS and CMS system using: (a) one CPUM and (b) two CPURs for redundant operation MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 1 - 6...

  • Page 25: Communicating With A Cpur/Iocr Card Pair On A Network

    Communicating with a CPUR/IOCR card pair on a network 1.5 Communicating with a CPUR/IOCR card pair on a network A VM600 MPS and/or CMS may be configured in several ways, depending on the hardware installed in the ABE040 rack. Figure 1-2...
  • Page 26 NOTE: VibroSight signal processing cards (such as XMV16/XIO16T and XMV16/XIO16T card pairs) can coexist with other cards in a VM600 rack. However, the VibroSight signal processing cards do not utilise the VME bus, so they exist independently of any system controller (CPUR/IOCR or CPUM/IOCN) in a VM600 rack.

  • Page 27: Hardware Overview

    VM600 cards including power supplies. 2.1.2 19" Rack – 1U (ABE056) A slimline 1U 19" rack (ABE056) is also available in the VM600 series but it only contains one processing card slot so it is not used with CPUR and IOCR card pairs.
  • Page 28 LINK indicator (LED) for the Ethernet port on the corresponding IOCR card CPU R Figure 2-1: Front panel of the CPUR card MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 2 - 2...

  • Page 29: Cpur Front Panel Leds

    VM600 rack. Notes: In this context, a valid configuration is a configuration held by the CPUR for a slot in a VM600 rack that matches the type of card that is inserted in that particular slot (for example, CMC16 or MPC4).

  • Page 30: Iocr Input/Output Card For Cpur

    (RS-232, half-duplex RS-485 and full-duplex RS-485). • Ethernet connector This is a 8P8C (RJ45) modular jack (female) connector that supports a Gigabit Ethernet interface (1000BASE-T). MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 2 - 4...
  • Page 31 J4: Ethernet connector IOC R IOC R IOC R Figure 2-2: Front panel of the IOCR card (on rear of rack) Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 2 - 5...

  • Page 32: Iocr Front Panel Connectors

    Relay 5 – COM contact - - - - - - Not connected Notes: NC is normally closed, NO is normally open and COM is common. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 2 - 6...
  • Page 33 RS-485 link are configured using jumpers (see 7 Configuring a CPUR / IOCR card pair – hardware configuration). Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 2 - 7...
  • Page 34 - - - - - - Not connected RS485_TXA Output RS-485 transmit data, non-inverting (balanced) RS485_TXB Output RS-485 transmit data, inverting (balanced) MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 2 - 8...

  • Page 35: Cpur/Iocr Card Pair Configurations In A Vm600 Rack

    Inactive CPUR (see Terminology). Only the Master CPUR communicates with the cards in the VM600 rack (over the internal VME bus). Both the Master CPUR and the Inactive CPUR can communicate with third party devices, such as a DCS/PCS.
  • Page 36 HARDWARE OVERVIEW CPUR/IOCR card pair configurations in a VM600 rack THIS PAGE INTENTIONALLY LEFT BLANK MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 2 - 10...

  • Page 37: General System Description

    As the CPUR/IOCR card pair is fully functionally compatible with the CPUM/IOCN card pair in most applications and because these card pairs occupy the same slots in a VM600 rack, a VM600 rack (ABE04x) will never contain both CPUR/IOCR and CPUM/IOCN card pairs.

  • Page 38: Vm600 Backplane - 6U 19" Rack (Abe04X)

    (such as the AMC8, CMC16 and MPC4) in the rack over the VME bus. In addition, two CPUR and IOCR installed card pairs in a VM600 rack use a VME utility bus to communicate with each another in order to support redundant behaviour.

  • Page 39: Communication With Other Cms And Mps Components

    Data Link Figure 3-1: Block diagram of CPUR and IOCR card pair in a VM600 rack (MPS or CMS) 3.4 Communication with other CMS and MPS components The CPUR/IOCR card pair has been designed to communicate with most of the other system ®...

  • Page 40: Vm600 Signal Processing Cards

    Figure 3-2: CPUR/IOCR card pair communication with other MPS and CMS system components 3.4.1 VM600 signal processing cards The CPUR/IOCR card pair communicates with the other cards in a VM600 rack (that is, the AMC8, CMC16, MPC4 signal processing cards and their corresponding input/output cards) over the VME bus.

  • Page 41: External Systems

    In a VM600 rack that contains a CPUR/IOCR card pair, the CPUR/IOCR (“system controller”) can act as a gateway between the VM600 MPSx software and the other cards in the rack: •...

  • Page 42: Vm600 Cms Software

    (and their corresponding input/output cards) and to retrieve the data generated by them for display and analysis. In a VM600 rack that contains a CPUR/IOCR card pair, the CPUR/IOCR (“system controller”) can act as a gateway between the VM600 CMS software and the other cards in the rack: •...

  • Page 43: Cpur And Iocr Card Pair

    (CPU) card) containing a PowerPC based processor and an FPGA that work together to act as a “system controller” (rack controller) in a networked VM600 system and provide redundant operation. This card runs the software for configuring, controlling, monitoring and diagnosing all of the processing cards in a VM600 series rack.

  • Page 44: Operation

    Figure 4-1. The CPUR and IOCR card pairs can be installed in slots 0, 1 and 2 of a VM600 rack. However, in a typical application, they are installed in slot 0 and slot 1. NOTE:...

  • Page 45: Dedicated Supervision Bus

    (Master or (Inactive or Inactive) Master) Figure 4-1: A redundant system using two CPUR/IOCR card pairs in a VM600 rack 4.4.2 Dedicated supervision bus The VME utility bus (see 3.2.1 VME utility bus) is used as an dedicated supervision bus that, in conjunction with the alive monitors on each of the CPUR cards, allows the Master CPUR and the Inactive CPUR to constantly monitor each other’s status.

  • Page 46: Switch Over

    CPUR card 4.4.5 Switch over 4.4.5.1 Non-redundant system If only one fully operational CPUR/IOCR card pair is in a VM600 rack then this card pair is the Master CPUR (“system controller”) and no switch over is possible. 4.4.5.2 Redundant system...
  • Page 47 Master CPUR to a Inactive CPUR, in the case of a Master CPUR failure. With two CPURs in the same VM600 rack, it is possible to maintain a fully functional system even in the event of a failure of one of the CPUR cards. A sophisticated mechanism is implemented on the card to report health status to a the redundant CPUR card (Inactive CPUR) present in the system.

  • Page 48: Cpur Block Diagram

    CPUR (the cards connect directly to the VM600rack’s backplane). The IOCR has common communication interfaces like Gigabit Ethernet, UART, and I (internal use only) as shown in Figure 4-3. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 4 - 6...

  • Page 49: Iocr Block Diagram

    RS-485 (2-wire). Access to these signals is provided using two D-sub connectors, J2 and J3, on the front-panel of the IOCR (rear of the VM600 rack). Gigabit Ethernet is provided using a 8P8C (RJ-45) connector, J4, and signals for the five relays are available on a crew-terminal strip connector, J1.

  • Page 50: Gigabit Ethernet

    4.6.2.3 Multi-drop RS-485 and daisy-chaining serial communications connectors For a point-to-point connection (link) between a CPUR/IOCR card pair in a VM600 rack using RS-485, it is only necessary to use the first serial communications connector, J2. It is only becomes necessary to use the second serial communications connector, J3 when a multi-drop RS-485 network is used allow multiple devices to communicate on the same network (link).

  • Page 51: Configurations

    CPUR/IOCR card pair. • The configuration of the VM600 rack, that is, the configuration of all of the processing cards in the rack and the Modbus configuration file used by the CPUR/IOCR card pair. This requires the use of the VM600 MPSx software and/or VM600 CMS software, which...
  • Page 52 Consider the case of a rack with a single CPUR/IOCR card pair (Master CPUR). When the VM600 MPSx software and/or VM600 CMS software is used to configure the processing cards via the CPUR/IOCR gateway, the Master CPUR stores a copy of the configuration for each processing card (in a particular slot).
  • Page 53 Consider the case of a rack with two CPUR/IOCR card pairs (Master CPUR and Inactive CPUR). When the VM600 MPSx software and/or VM600 CMS software is used to configure the processing cards via a CPUR/IOCR card pair, either the Master CPUR or the Inactive CPUR can be used.
  • Page 54 CPUR AND IOCR CARD PAIR Configurations THIS PAGE INTENTIONALLY LEFT BLANK MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 4 - 12...

  • Page 55: Hardware Installation

    IRC4 intelligent relay card and RLC16 relay card. NOTE: Refer to the VM600 machinery protection system (MPS) hardware manual for details and explanations of VM600 cards other than the CPUR and IOCR. ® A condition monitoring system (CMS) using the VibroSight software from the Meggitt ®...

  • Page 56: Attribution Of Slots In The Rack

    An XMC16, XMV16 or XMVS16 card must have an XIO16T card installed directly behind it in the rack. One or two RPS6U rack power supplies can be installed in a VM600 system rack. A rack can have two RPS6U rack power supplies installed for different reasons: in order to support rack power supply redundancy or in order to supply power to the cards (refer to the VM600 machinery protection system (MPS) hardware manual).
  • Page 57 RACK CAN BECOME HOT AND THERE IS THE RISK OF BURNING WHEN HANDLING THE RACK EE ALSO OT SURFACES AND THE RISK OF BURNING ON PAGE XI Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 5 - 3...
  • Page 58 Rack-mounted Fan Airflow Airflow Figure 5-1: Minimum required spacing above, below and between ABE04x racks in an enclosure using natural or forced ventilation MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 5 - 4...

  • Page 59: Circuit Breaker

    5.3.3 Supply wiring A VM600 rack using the AC-input version of the RPS6U rack power supply is supplied with a mains power supply lead (power cord). Power supply rear panels with two AC inputs for independent mains supplies are supplied with two mains cables. However, no lead (cable) is supplied with a VM600 rack using the DC-input version of the RPS6U.

  • Page 60: Installation Procedure For Cards

    The initial insertion of elements in the ABE04x rack should be done with the rack powered down. When a VM600 rack is installed for the first time, the card pairs (and individual cards such as relay cards) within it must be configured according to their intended application.

  • Page 61: Subsequent Installation Of Cards ("Hot-Swapping")

    VM600 CMS software, once the rack is powered up. For a rack containing a CPUR/IOCR card pair (or a CPUM card and, optionally, its matching IOC N card), the configuration for all of the VM600 cards can be downloaded over an Ethernet link.

  • Page 62: Setting The Ip Address Of The Cpur Card

    Cards in a networked rack NOTE: The following remarks concern networked racks, that is, a VM600 rack (ABE04x) with a CPUx rack controller and communications interface card. In a networked rack, if a processing card originally used in slot mm is inserted in slot nn, the CPUxrecognises that the card’s configuration does not match the slot.

  • Page 63: Software Overview

    6.1.1 VibroSight System Manager VibroSight System Manager is the client application software module that provides the tools ® to manage Vibro-Meter monitoring system hardware such as VM600 racks and ® VibroSmart systems. For a CPUR card, for example, VibroSight System Manager is used to configure IP and time reference settings, upload/download Modbus configurations, update firmware and download events logs and diagnostic information.

  • Page 64: Other Vibrosight Software Modules

    VibroSight software modules. 6.2 Modbus Refer to the VM600 networking manual for background information on Modbus. 6.2.1 Modbus configuration file (modbusDefault.cfg) The CPUR/IOCR card pair uses a Modbus configuration file (modbusDefault.cfg) to configure the Modbus server that runs on the implemented on the CPUR card.

  • Page 65: Configuring A Cpur / Iocr Card Pair - Hardware Configuration

    IOCR card (see also the block diagrams of the cards in 4.5.1 CPUR block diagram 4.6.1 IOCR block diagram). Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 7 - 1...
  • Page 66 Configuring jumpers on the IOCR card (serial communications) J5: RS-485 receiver (RX) terminations J6: RS-485 transmitter (TX) terminations Figure 7-1: Location of jumpers on the IOCR card MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 7 - 2...

  • Page 67: Receiver Terminations

    D-sub connectors, J2 and J3) and the isolated ground of the RS-485 15-16 transceiver on the CPUR card. This jumper should always be used. Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 7 - 3...

  • Page 68: Configuration Examples

    120 Ω resistor. Accordingly, CPUR/IOCR card pairs will be delivered with this default configuration, unless a different one is specified. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 7 - 4...

  • Page 69: Configuring A Cpur / Iocr Card Pair - Configuration And Management Using Vibrosight System Manager

    (PNR) and particular option code. NOTE: A VM600 rack is usually fully configured in the factory before delivery so that it can be employed as is. If no other configuration is specified, a CPUR card/rack is supplied configured as described in 8.2.1 Standard...

  • Page 70: Changing Configurations

    NOTE: If required, an archive copy of the configuration pre-loaded on a CPUR card before shipping can be obtained from Meggitt SA by contacting Meggitt customer support department with customer-specific information such as the Meggitt SA order number, customer order number and/or ordering number (PNR) and particular option code for the CPUM card.

  • Page 71: Viewing Cpur And Iocr Cards

    Click the Devices button below the VibroSight Hosts tree structure to see the Devices view. The Devices tree structure is a hierarchical representation of the all of the VM600 related hardware (cards) that System Manager can see on the network.

  • Page 72: Configuring Ip Settings

    If the card replies, this means it is in the same subnet as your computer and that it is ready to be used. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 8 - 4...

  • Page 73: Configuring A Time Reference

    If a time reference is not configured, the events logged by a CPUR/IOCR card pair can not be analysed in time. Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 8 - 5...
  • Page 74 It is the application requirements and infrastructure that dictate the best solution. For example, an NTP server may already be available for the VM600 system. To configure the time reference settings of a CPUR card: In VibroSight System Manager, select the card from the Devices view of the System Explorer.

  • Page 75: Configuring Modbus

    (so that the time difference between the two card pairs is always less than one second). 8.4.4 Configuring Modbus You can configure the Modbus settings of a VM600 card using the Configuration tools in VibroSight System Manager. Configuring Modbus involves sending a configuration file from a host computer to the CPUR card.

  • Page 76: Checking The Firmware Versions Running On A Card

    Click OK to close the dialog box. 8.4.5 Checking the firmware versions running on a card You can check the firmware versions running on a VM600 card using the Maintenance tools in VibroSight System Manager. Checking the firmware versions running on a card can help to decide if you need to update the firmware.
  • Page 77 Starting VibroSight System Manager You should only change (update) the firmware running on your cards when instructed to do so by Meggitt SA. You should only use firmware that has been released by Meggitt SA. NOTE: Each VM600 card contains two types of firmware that can changed by the user: base system firmware and applications firmware.

  • Page 78: Diagnostics And Data Logs

    Starting VibroSight System Manager NOTE: Firmware files provided by Meggitt SA can be identified by their .tgz file name extension. (A .tgz file is a compressed archive file format.) If there are multiple firmware upgrades, for example, both Base System and Applications, repeat step 3 to add the second .tgz file.
  • Page 79 Starting VibroSight System Manager 8.4.7.1 Saving diagnostic logs The diagnostics logs stored by a card can be used by Meggitt customer support when trying to diagnose certain issues. To download diagnostics logs from a CPUR card: In VibroSight System Manager, select the card from the Devices view of the System Explorer.

  • Page 80: Further Information

    CONFIGURING A CPUR / IOCR CARD PAIR – CONFIGURATION AND Further information Typically, data log files (system events and/or measurement events) are forwarded to Meggitt customer support (for example, to energysupport@ch.meggitt.com). 8.5 Further information Refer to the CPUR topics in the VibroSight help for further information (search for “CPUR”...

  • Page 81: Modbus Configuration File And Event Log Files

    The information given in this chapter is in addition to the information on Modbus already given in the VM600 networking manual. The CPUR card’s Modbus software interface provides a Modbus server for a VM600 rack that features customizable configuration and a robust way to access any measurement data delivered by the following processing cards: •...

  • Page 82: Functions Of The Modbus Server On A Cpur/Iocr Card Pair

    CPUR and IOCR card pairs is being used, the second serial communications connector, J3, of the IOCR card is also used. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 9 - 2...

  • Page 83: The Tcp Section

    Figure 9-1 : Extract from the start of an example CPUR card’s modbusDefault.cfg file 9.5.2 The TCP section Refer to chapters 5 and 6 of the VM600 networking manual. 9.5.3 The GLOBAL section Refer to chapters 5 and 6 of the VM600 networking manual.
  • Page 84 Slot status SlotNr:Status:x In this configuration command, x can be one of the following: identifies the card whose status is required. DAU_ID MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 9 - 4...

  • Page 85: Logging Service

    Modbus server in a series of event log files (data logs): • System events log This log is used to record VM600 system events at the rack level, such as the detection of card or configuration events (for example, change of Master CPUR and/or configuration changes).

  • Page 86: Measurement Events Log

    Low alarm (Alarm−) Normal event High alarm (Alarm+) High danger (Danger+) Alarm reset enabled Alarm reset disabled Danger bypass enabled Danger bypass disabled MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 9 - 6...
  • Page 87 Trip multiply enabled Trip multiply disabled Sensor bypass enabled Sensor bypass disabled Channel check (OK) passed Channel check (OK) failed Relay on Relay off Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 9 - 7...
  • Page 88 MODBUS CONFIGURATION FILE AND EVENT LOG FILES Logging service THIS PAGE INTENTIONALLY LEFT BLANK MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 9 - 8...

  • Page 89: Maintenance And Troubleshooting

    MAINTENANCE AND TROUBLESHOOTING Modifications and repairs 10 MAINTENANCE AND TROUBLESHOOTING Before maintaining or otherwise working with a VM600 rack, it is important to refer to the information given in the Safety section of the manual, including: • Electrical safety and installation on page x •...

  • Page 90: Detecting Problems Due To Front-End Components And Cabling

    VM600 machinery protection system (MPS) hardware manual. 10.5Detecting problems in a VM600 rack 10.5.1 General checks for racks The following basic checks should be carried out if a problem is suspected at VM600 rack level: • Check that the four LEDs on a RPS6U rack power supply are on (refer to the VM600 machinery protection system (MPS) hardware manual).

  • Page 91: Replacing A Suspect Card

    8.4.2 Subsequent installation of cards ("hot-swapping” capability). 10.5.2.1 General precautions for removing cards Like most VM600 rack cards, the CPUR and IOCR cards feature a lever mechanism to help the user to easily remove the card. Follow the procedure below (see also Figure 10-1): Unfasten the two captive fixing screws.
  • Page 92 Once the replacement CPUR card has been installed, the user action required depends on whether it is a redundant system or a non-redundant system: • For a standard (non-redundant) system (VM600 rack with one CPUR/IOCR card pair), the entire rack configuration (MPS and/or CMS) must be uploaded to the rack using the ®...
  • Page 93 MAINTENANCE AND TROUBLESHOOTING Detecting problems in a VM600 rack • For a redundant system (VM600 rack with two CPUR/IOCR card pairs), the entire rack configuration will be automatically uploaded from the Master CPUR to the Inactive ® CPUR. There is no requirement to use any configuration software (VibroSight VM600 MPSx and/or VM600 CMS).
  • Page 94 10.5.2.5 RPS6U rack power supply In a VM600 rack containing only one RPS6U rack power supply (that is, a configuration without rack power supply redundancy), it is obviously necessary to interrupt the rack power while the rack power supply is being replaced. The power should be switched off (or disconnected) before the suspect rack power supply is removed and only switched on (or reconnected) once the new rack power supply is installed.

  • Page 95: End-Of-Life Product Disposal

    END-OF-LIFE PRODUCT DISPOSAL 11 END-OF-LIFE PRODUCT DISPOSAL Like a VM600-rack based monitoring system, the CPUR and IOCR redundant card pair is an electrical/electronic product, therefore, it must be disposed of in a acceptable manner at the end of its useful life. This is important in order to reduce pollution and improve resource efficiency.
  • Page 96 END-OF-LIFE PRODUCT DISPOSAL For additional end-of-life product disposal information and guidance, contact your Meggitt representative. Alternatively, contact our main office: Environment, health and safety department Meggitt SA Route de Moncor 4 PO Box 1616 CH-1701 Fribourg Switzerland Telephone: +41 26 407 11 11 Email: ehs@ch.meggitt.com...

  • Page 97: Service And Support

    SERVICE AND SUPPORT Contacting us 12 SERVICE AND SUPPORT 12.1Contacting us Meggitt’s worldwide customer support network offers a range of support, including 12.2 Technical support 12.3 Sales and repairs support. For customer support, contact your local Meggitt representative. Alternatively, contact our main office:...

  • Page 98: Sales And Repairs Support

    SERVICE AND SUPPORT Sales and repairs support 12.3Sales and repairs support Meggitt’s sales team provide both pre-sales and post-sales support, including advice on: New products Spare parts Repairs. NOTE: If a product has to be returned for repairs, then it should be accompanied by a...

  • Page 99: Energy Product Return Procedure

    (printed copy) can be used for multiple products. In addition, a purchase order (PO) with a value of CHF 0.00 must also be sent to Meggitt Switzerland, in order to support the initial problem diagnosis.

  • Page 100: Energy Product Return Form

    Meggitt SA purchase order number: Date of purchase (dd.mm.yyyy): Product under warranty: Site where installed:  Yes  No  Don’t know End user: MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 12 - 4...
  • Page 101  Problem with documentation / labelling  Product dead-on-arrival Additional information: Please provide as much information as possible in order to help with problem diagnosis. Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller 12 - 5...
  • Page 102 How long was the operating time before failure (in hours)?:* Additional information: ** A faulty indicator LED is considered as a cosmetic failure. MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 12 - 6...

  • Page 103: Energy Customer Feedback Form

    SERVICE AND SUPPORT Customer feedback FEEDBACK Energy customer feedback form Manual information Title of manual: VM600 CPUR and IOCR rack controller and communications interface card pair manual Reference: MACPUR/E Version: Edition 2 Date of issue: September 2019 Customer contact information...
  • Page 104 Please provide as much feedback as possible in order to help us improve our product documentation. Continue on a separate sheet if necessary … MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 12 - 8...

  • Page 105: A Appendix A - Example Modbus Configuration

    This example Modbus configuration illustrates how to detect the removal of MPC4 machinery protection cards and AMC8 analog monitoring cards, and indicate any such changes using the CPUR/IOCR card pair’s relays. Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller A - 1...
  • Page 106 //get status of slot 12 $S13_Status = UNPACK(10001, 3, 14) //get status of slot 13 $S14_Status = UNPACK(10001, 3, 15) //get status of slot 14 MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 A - 2...
  • Page 107 $S06_MPC_IOC_Plugged = AND( $S06_Ioc4Detected,$S06_Mpc4Plugged) // MPC's IOC4 Global status slot 6 $S07_MPC_IOC_Plugged = AND( $S07_Ioc4Detected,$S07_Mpc4Plugged) // MPC's IOC4 Global status slot 7 Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller A - 3...
  • Page 108 $S09_Ioc8Detected = NOT($S09_Ioc8DetectionError) // AMC's IOC8 Global status slot 9 $S10_Ioc8Detected = NOT($S10_Ioc8DetectionError) // AMC's IOC8 Global status slot 10 $S11_Ioc8Detected = NOT($S11_Ioc8DetectionError) // AMC's IOC8 Global status slot 11 MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 A - 4...
  • Page 109 $BypRelay4 = UNPACK(10000,6,4) $BypRelay5 = UNPACK(10000,6,5) //-------------INVERSION Bypass command------------------- $NOTBypRelay1 = NOT($BypRelay1) $NOTBypRelay2 = NOT($BypRelay2) $NOTBypRelay3 = NOT($BypRelay3) $NOTBypRelay4 = NOT($BypRelay4) $NOTBypRelay5 = NOT($BypRelay5) Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller A - 5...
  • Page 110 10015:1:B = $S12_Status 10016:1:B = $S13_Status 10017:1:B = $S14_Status 10018:1:B = $S03_MPC_IOC_Plugged 10019:1:B = $S04_MPC_IOC_Plugged 10020:1:B = $S05_MPC_IOC_Plugged 10021:1:B = $S06_MPC_IOC_Plugged 10022:1:B = $S07_MPC_IOC_Plugged MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 A - 6...
  • Page 111 10065:1:B = $S14_AMC_IOC_Plugged 10066:1:B = $S03_Amc8Plugged 10067:1:B = $S04_Amc8Plugged 10068:1:B = $S05_Amc8Plugged 10069:1:B = $S06_Amc8Plugged 10070:1:B = $S07_Amc8Plugged 10071:1:B = $S08_Amc8Plugged 10072:1:B = $S09_Amc8Plugged Document reference MACPUR/E MANUAL Edition 2 - September 2019 VM600 CPUR and IOCR rack controller A - 7...
  • Page 112 //-------------RELAY COMMAND--------------------- CPU:RELAY:R1 = 10000:1 CPU:RELAY:R2 = 10001:1 CPU:RELAY:R3 = 10002:1 CPU:RELAY:R4 = 10003:1 CPU:RELAY:R5 = 10004:1 //----------------------------------------------- /////// END RELAY SECTION /////////////// MANUAL Document reference MACPUR/E VM600 CPUR and IOCR rack controller Edition 2 - September 2019 A - 8...

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