Meggitt VM600 Quick Start Manual
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Meggitt VM600 Quick Start Manual

Machinery protection system (mps)
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Title page
QUICK START MANUAL
VM600
machinery protection system (MPS)
Meggitt SA
Route de Moncor 4
PO Box 1616
1701 Fribourg
Switzerland
VM600 MPS quick start manual MAMPS-QS/E
energy@ch.meggitt.com
Edition 2
- October 2018
www.meggittsensing.com/energy

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  • Page 1 Title page QUICK START MANUAL VM600 machinery protection system (MPS) Meggitt SA Route de Moncor 4 PO Box 1616 1701 Fribourg Switzerland VM600 MPS quick start manual MAMPS-QS/E energy@ch.meggitt.com Edition 2 - October 2018 www.meggittsensing.com/energy...

  • Page 2: Revision Record Sheet

    Technical Publications Peter Ward 01.10.2018 The duly signed master copy of this page is stored by the Technical publications department of Meggitt SA and can be obtained by writing to the Technical Publications Manager. VM600 MPS quick start manual MAMPS-QS/E...
  • Page 3 Unless otherwise expressly agreed in writing with Meggitt SA, you assume all risks and liability associated with use of the product. Meggitt SA takes no responsibility for any statements related to the product which are not contained in a current English language Meggitt SA (Meggitt Sensing Systems) publication, nor for any statements contained in extracts, summaries, translations or any other documents not authored and produced by Meggitt SA.
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 5: Preface

    PREFACE About this manual This manual provides a summary of how to install a VM600 series machinery protection ® system (MPS), from Meggitt’s Vibro-Meter product line. It also offers some general information concerning the installation, configuration and general use of the system.
  • Page 6 LEDs on their panels, whereas previous versions (01x and 02x) had only one LED (identified as DIAG). Users of systems having earlier versions of the MPC4 card should refer to an earlier edition of this manual. Please note that this manual describes use of the VM600 MPSx software with a standard ® ®...

  • Page 7: Safety

    Handling precautions for electrostatic sensitive devices on page x for further information. NOTE: The NOTE symbol. This draws the operator's attention to complementary information or advice relating to the subject being treated. VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 8 All personnel who are liable to operate the equipment described in this manual should be trained in the correct safety procedures. Meggitt Sensing Systems does not accept any liability for injury or material damage caused by failure to obey any safety-related instructions or due to any modification, transformation or repair carried out on the equipment without written permission from Meggitt SA.
  • Page 9 HAVE BEEN REMOVED IN ORDER TO REDUCE THE WEIGHT AS THESE ARE THE HEAVIEST SYSTEM COMPONENTS THAT CAN BE EASILY REMOVED AILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 10 Do not touch printed circuit boards, their connectors or their components with conductive devices or with your hands. • Put the electronic circuit, printed circuit board or module containing electronic components into an antistatic protective bag immediately after removing it from a VM600 rack. VM600 MPS quick start manual MAMPS-QS/E Edition 2...

  • Page 11: Table Of Contents

    Communicating with a VM600 MPS ........
  • Page 12 3.1.4 Hot swapping cards in a VM600 rack ......3-3 3.1.4.1 Hot swapping a card in the front of a VM600 rack ... . 3-3 3.1.4.2 Hot swapping a card in the rear of a VM600 rack .

  • Page 13: Installation

    INSTALLATION Unpacking and inspecting 1 INSTALLATION This chapter provides a brief overview on the installation of VM600 machinery protection system (MPS) hardware. Information is provided on unpacking, installing a rack, connecting power, connecting cards and software configuration. NOTE: For further information on installing a VM600 machinery protection system (MPS), refer to the VM600 machinery protection system (MPS) hardware manual.

  • Page 14: System Overview

    VM600 machinery protection system (MPS – 1U or 6U rack). • VM600 condition monitoring system (CMS – 1U or 6U rack). It is also possible to integrate MPS and CMS hardware into the same VM600 rack (ABE04x). NOTE: This manual describes machinery protection system (MPS) hardware only.
  • Page 15 • A combination of MPC4 / IOC4T and AMC8 / IOC8T card pairs. Depending on the application, the following type of cards can also be installed in the VM600 rack (ABE04x or ABE056): RLC16 relay card (16 relays) and IRC4 intelligent relay card (eight relays combined as either 4 DPDT or 8 SPDT).
  • Page 16 CPUM MPC4 modular CPU machinery card protection RPS6U card rack power supplies Figure 1-2: Front-view drawing of a typical VM600 MPS rack (ABE040) featuring MPC4 / IOC4T card pairs VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 17 IRC4 RLC16 for rack intelligent relay card power supply relay card Figure 1-3: Rear view drawing of a typical VM600 MPS rack (ABE040) featuring MPC4 / IOC4T card pairs VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 18: Installing A Rack

    Figure 1-4. A VM600 rack contains a front card cage and a rear card cage. The card cages are separated by the rack backplane. The appearance of the front panel and rear panel of the rack depends entirely on the types of cards installed in the two card cages.
  • Page 19 Installing a rack Front view (PS2) (PS1) Rear view Side view Front Figure 1-4: Views of a typical VM600 MPS rack (ABE040) with several cards installed (machinery protection cards only) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 20: Ventilation

    Installing a rack 1.3.1 Ventilation VM600 racks do not contain any ventilation units (fans). They therefore rely on either forced ventilation by fans in the cabinet or on natural ventilation (convection) for their cooling. All require the free flow of air in an upward direction, with air entering the rack through the vents in the base of the rack and leaving it through the vents on the top of the rack.
  • Page 21 Inclined plates to deflect airflow Rack-mounted Fan Airflow Airflow Figure 1-6: Minimum required spacing above, below and between VM600 MPS racks (ABE04x) in an enclosure using natural or forced ventilation VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 22: Circuit Breaker

    (MPS) hardware manual. 1.3.3 Supply wiring A VM600 rack using the AC-input version of the RPS6U rack power supply is supplied with a mains power supply lead (power cord). Power supply rear panels with two AC inputs for independent mains supplies are supplied with two mains cables. However, no lead (cable) is supplied with a VM600 rack using the DC-input version of the RPS6U.

  • Page 23: Instructions For Locating And Mounting

    INSTALLATION Installing a rack The AC-input rear panels with mains sockets used by VM600 racks have a power entry module that requires temperature derating when a rack operates in environments with temperatures greater than 50°C. NOTE: Refer to the VM600 machinery protection system (MPS) hardware manual for further information on the temperature derating required for AC-input rear panels.

  • Page 24: Connecting Power

    RPS6U output power derating. The number and type of RPS6U power supplies installed in a VM600 rack, together with the number of cards installed and the environmental conditions, helps determine the mode of operation of the RPS6U power supplies as either redundant or non-redundant.

  • Page 25: Front Panels

    SYSTEM RACK OR LATER PNR 204-042-100-015 OR LATER AS THESE RACKS HAVE BEEN IMPROVED IN 330 W RPS6U ORDER TO SUPPORT THE HIGHER CURRENTS AVAILABLE FROM A POWER SUPPLY VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 26: Dc-Input Rear Panels

    DC-input rear panels used by a VM600 system rack. NOTE: For a VM600 system rack (ABE04x) operating with an external DC-mains supply, the DC-input panel with a common input is the standard associated rear panel. In general, DC-input versions of the RPS6U power supply are available for use with an...

  • Page 27: Ac-Input Rear Panels

    AC-input rear panels used by a VM600 system rack. NOTE: For a VM600 system rack (ABE04x) operating with an external AC-mains supply, the AC-input panel with a common input (mains socket and on/off switch) is the standard associated rear panel.
  • Page 28 Intended for use with two AC-mains supplies arranged as a a non-redundant external power-supply system. redundant external power-supply system. Figure 1-10: AC-input rear panels for use with the AC-input version of the RPS6U rack power supply (continued) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 29: Combined Ac-Input And Dc-Input Rear Panels

    INSTALLATION Connecting power 1.4.4 Combined AC-input and DC-input rear panels Figure 1-11 shows the combined AC-input and DC-input rear panel used by a VM600 system rack. Combined AC-input and DC-input rack panels Combined AC-input (120/230 V ) and DC-input panel with individual inputs Rear panel ordering number: 200-582-970-NHh.

  • Page 30: Power Supply Check Relay

    RPS6U rack power supply or supplies to the VM600 system rack (ABE04x) backplane. The connector for the power supply check relay is available at the rear of the rack, on the rear panel associated with the RPS6U power supply or supplies.
  • Page 31 –12 V PWS2 PWS1 +12 V +12 V PWS2 PWS1 Figure 1-12: Operation of the power supply check relay for RPS6U power supplies installed in a VM600 rack (ABE04x) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 32: Handling Cards

    Before inserting a card in a rack, visually check that none of the connector pins are bent. 1.5.1 Card locations The VM600 MPS rack (ABE04x) is a modular system with 21 card (VME) slots, designated slot 0 to slot 20 (from left to right, as seen from the front). See Figure 1-4.

  • Page 33: Installation Restrictions

    An XMC16, XMV16 or XMVS16 card must have an XIO16T card installed directly behind it in the rack. One or two RPS6U rack power supplies can be installed in a VM600 system rack. A rack can have two RPS6U rack power supplies installed for different reasons: in order to support rack power supply redundancy or in order to supply power to the cards (see 1.4 Connecting...

  • Page 34: Communicating With A Vm600 Mps

    IOCN input/output card. A connection may be established between the personal computer and the VM600 MPS via the IOCN. The connection is made on the IOCN panel, hence at the rear of the rack. Communication between the CPUM / IOCN card pair and the MPC4 / IOC4T or AMC8 / IOC8T card pair takes place over a VME bus on the rack backplane.
  • Page 35 Signal connections Rear of VM600 (ABE04x) rack Backplane Front of VM600 (ABE04x) rack Computer Ethernet RS-232 Modbus Figure 1-13: Methods of communicating with a VM600 machinery protection system (MPS) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 36: Connecting To A Computer

    1.8.1 Setting the IP address of the CPUM card The IP address of the CPUM card must be defined for VM600 racks employing this type of card (that is, networked racks). Unless otherwise specified at the time of ordering, each CPUM card is given the IP address of 10.10.56.56 in the factory before delivery of the system.

  • Page 37: Operating The System

    OPERATING THE SYSTEM Card features and operation 2 OPERATING THE SYSTEM This chapter provides a brief overview of the operation of VM600 machinery protection system (MPS) hardware. Functional information is also given for certain elements, such as connectors, LEDs and buttons.
  • Page 38 Current input: 0.3245 V/mA. * Off – Channel not configured (‘Sensor Connected’ set to ‘No’ in the VM600 MPSx software) or card not configured. * Green (continuous) – Signal input to the channel is valid and there are no active alarms.
  • Page 39 IOC4T is installed in the correct slot of the rack: * Green – The card is in the correct slot * Red – Slot number mismatch. Figure 2-2: IOC4T panel (rear of rack) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 40: Amc8 Analog Monitoring Card

    IOC8T input/output card (required by an AMC8 cards) and describes the meaning of the card’s LED. An IOC8T card has four connectors: J1, J2, J3 and J4 and a slot error indicator LED on the front panel. VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 41 1. RS-232 connector Can be used to configure an AMC8 card in a stand-alone rack (without CPUM card) using the VM600 MPSx software. Figure 2-3: Elements on the AMC8 panel (front of rack) VM600 MPS quick start manual MAMPS-QS/E...
  • Page 42 IOC8T is installed in the correct slot of the rack: * Green – The card is in the correct slot * Red – Slot number mismatch. Figure 2-4: IOC8T panel (rear of rack) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 43: Cpum Modular Cpu Card

    RS connector (type RJ11) • Two serial communications connectors for the Modbus/RTU communication protocol (group A) • Two serial communications connectors for the Modbus/RTU communication protocol (group B) • Two Ethernet connectors. VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 44 MPC4 and AMC8 cards in the rack ‘NET’ connector (8P8C (RJ45)) for primary Ethernet connection, ‘RS232’ connector (D-sub (DE-09)) for primary serial used for VM600 rack connection, used for VM600 rack configuration and configuration and communications communications, and Modbus TCP communications...
  • Page 45 Modbus RTU communications – Group B. Supports RS-485 (2-wire or 4-wire) communications. ‘1’ Ethernet connector (8P8C (RJ45)) for primary Ethernet connection, used for VM600 rack configuration and communications, and Modbus TCP communications. Note: The primary Ethernet connection can be routed to either the ‘NET’...

  • Page 46: Rlc16 Relay Card

    The screw-terminal connectors of an RLC16 relay card can be connected to hazardous voltages (up to 250 V nominal rate voltage). Refer to the VM600 machinery protection system (MPS) hardware manual and observe all safety instructions before installing and using RLC16 relay cards.
  • Page 47 OPERATING THE SYSTEM Card features and operation Connector J1 Connector J2 Connector J3 Figure 2-7: RLC16 panel (rear of rack) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...
  • Page 48 * Red – Slot number mismatch or HW error. (Same function as the SLOT ERROR LED on other cards.) (Not used) IRC 4 IRC 4 Figure 2-8: IRC4 panel (rear of rack) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 49: Common Maintenance Procedures

    VM600 cards. 3.1.1 Hot swapping The following cards have ‘hot swapping’ capability, that is, they can be removed from and inserted into a VM600 MPS (ABE04x) rack while it is powered up (a technique also known as ‘live insertion’): •...

  • Page 50: Cards In A Stand-Alone Rack

    ‘live’ and without reconfiguration if its configuration is known to be identical to that of the card previously removed. NOTE: For further information on replacing VM600 cards in a stand-alone rack, refer to the VM600 machinery protection system (MPS) hardware manual. 3.1.3 Cards in a networked rack NOTE: The following remarks concern networked racks.

  • Page 51: Hot Swapping Cards In A Vm600 Rack

    3.1.4.1 Hot swapping a card in the front of a VM600 rack The procedure for hot swapping a card in the front of a VM600 rack is as follows. In the front of the rack: Disconnect the external cables connected to the card, if any.
  • Page 52 COMMON MAINTENANCE PROCEDURES Replacing cards Fixing screw Push upper handle upwards Push lower handle downwards Fixing screw Figure 3-1: Removing a card from a VM600 MPS rack (ABE04x) VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 53: Software Configuration

    3-2, in which the card in slot 3 is selected. Modify the card configuration if necessary using the VM600 MPSx software. Use one of the VM600 MPSx software packages (MPS1 or MPS2) to send the (modified) configuration to the card in slot nn (Communications >...
  • Page 54 COMMON MAINTENANCE PROCEDURES Software configuration THIS PAGE INTENTIONALLY LEFT BLANK VM600 MPS quick start manual MAMPS-QS/E Edition 2 - October 2018...

  • Page 55: Service And Support

    SERVICE AND SUPPORT Contacting us 4 SERVICE AND SUPPORT 4.1 Contacting us Meggitt Sensing Systems’ worldwide customer support network offers a range of support, including 4.2 Technical support 4.3 Sales and repairs support. For customer support, contact your local Meggitt representative. Alternatively, contact our main office:...

  • Page 56: Repairs And Returns

    NOTE: At the end of its useful life, a VM600-rack based monitoring system must be disposed of in an environmentally friendly manner. In European Union Member States, the WEEE directive is applicable.

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