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LEADING EDGE SAFETY R2000 Instruction Manual

Mobile fall protection system
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R2000
Mobile Fall Protection System
*WARNING*
Serious injury or death may result if this product is used for purposes other than designed. The
manufacturer provides the following instructions for the use and care of this equipment. It is the
responsibility of the purchaser to understand and convey explicit instruction to each user. The
AES Manufacturing/Leading Edge Safety R2000™ complies with the requirements of the
Federal Occupational Safety and Health Administration (OSHA) when set up and used
according to the manufacturers' instructions.
™
PATENT # US 8240431 B2
LIT ID: R2-IM-20.0403

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Summary of Contents for LEADING EDGE SAFETY R2000

  • Page 1 It is the responsibility of the purchaser to understand and convey explicit instruction to each user. The AES Manufacturing/Leading Edge Safety R2000™ complies with the requirements of the Federal Occupational Safety and Health Administration (OSHA) when set up and used according to the manufacturers’...

  • Page 2: Table Of Contents

    UPDATE R2000™ I NSTRUCTION ANUAL Table of Contents INTRODUCTION Standards and Requirements____________________________ Models______________________________________________ Accessories__________________________________________ Parts List____________________________________________ GETTING STARTED Wheel & Handles Assembly_____________________________ Applications__________________________________________ Definitions___________________________________________ Use & Limitations_____________________________________ Hoisting or Lifting_____________________________________ General Safety_______________________________________ Before Each Use______________________________________ Positioning the Unit____________________________________ Special Applications___________________________________ Making Connections___________________________________ Maintenance, Care &...
  • Page 3 North Kansas City, MO R2000 COMPLETE MOBILE FALL PROTECTION SYSTEM is a registered trademark of Leading Edge Safety, LLC 1345 Taney North Kansas City, MO 64116 www.LeadingEdgeSafety.net Copyright © 2020 by Leading Edge Safety, LLC PRINTED IN THE UNITED STATES OF AMERICA...

  • Page 4: Standards And Requirements

    ANUAL 1.0 Standards and Requirements 1.1 The R2000™, manufactured by Leading Edge Safety LLC, is a dynamic anchor designed to dissipate the energy generated from a fall event into the surrounding substrate and arrest a fall. The R2000™ is capable of supporting a Maximum Arresting Force (MAF) of 1,800lbs for up to (2) workers on approved substrates.
  • Page 5 R2000™ I NSTRUCTION ANUAL R2000 R-2000-01-18 MOBILE FALL PROTECTION SYSTEM MODEL# R-2000-01-18  SINGLE 20 CUFT JOB BOX 2-PERSON FALL ARREST 2-PERSON FALL RESTRAINT R2000 R-2000-02-18 MOBILE FALL PROTECTION SYSTEM MODEL# R-2000-02-18  SINGLE 20 CUFT JOB BOX  SINGLE 10 CUFT JOB BOX...

  • Page 6: Models

    RMS-000-16 FALL RESCUE RETRIEVAL SYSTEM MODEL# RMS-000-16  100 LF STAINLESS STEEL CABLE  INCLUDES RETRIEVAL POLE COMPATIBLE WITH ALL TRIREX MODELS AND CONFIGURATIONS, R1000, R2000 AND STINGER MODELS SRL TRAY SRL-000-13 SRL TRAY GUIDE SYSTEM MODEL# SRL-000-13 ORGANIZES AND GUIDES UP TO 3 SELF...
  • Page 7 (1) SINGLE EYE WASH STATION  (1) 5 GL WATER COOLER  (6) ABC FIRE EXTINGUISHERS COMPATIBLE WITH ALL TRIREX MODELS AND R2000 MODELS IN SINGLE JOB BOX CONFIGURATION ICE PLATFORM ICE-P-000-12 IN CASE OF EMERGENCY SAFETY PLATFORM (PLATFORM ONLY)

  • Page 8: Parts List

    R2000™ I NSTRUCTION ANUAL...
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  • Page 14: Wheel & Handles Assembly

    R2000™ I NSTRUCTION ANUAL...
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  • Page 16: Applications

    3.2 Personal Fall Arrest System – A personal fall arrest system (PFAS) arrests a fall after a fall has begun. The system is comprised of an anchorage, connectors, and a body harness and may include a deceleration lifeline, or suitable combinations. Note that a PFAS does NOT prevent a fall from occurring. The R2000 ™...

  • Page 17: Use & Limitations

    NSTRUCTION ANUAL 4.0 USE AND LIMITATIONS LOAD REQUIREMENTS—Before the R2000 is hoisted to any roof surface, the user must verify that the deck assembly can accommodate the live load requirements of the R2000. Approximate Unit Weight: 865 lbs Tire Footprint: 3” x 5”...
  • Page 18 IMPORTANT: DO NOT begin work for which fall protection is required until the R2000 ™ unit and corresponding Fall Restraint System (FRS) or Personal Fall Arrest Systems (PFAS) have been completely installed. Do NOT disable any part of the FRS or PFAS, including the R2000 ™ unit, or reposition the R2000 unit, until work for which fall protection is required has ceased.

  • Page 19: Hoisting Or Lifting

    The R2000 shall be hoisted or lifted following good industry practices, State and Federal Regulations, and hoisting and lifting equipment manufacturer’s guidelines. The R2000 was designed be to hoisted by a crane or lifted by a forklift and is equipped with both hoisting guide rings and fork pockets.

  • Page 20: Before Each Use

    NSTRUCTION ANUAL 6.0 GENERAL SAFETY (Continued) Only use the R2000 on substrates and assemblies for which it has been tested. (Reference Sect 4.2 Approved Substrates) Always lower the handle to engage the brake when the unit is not being moved.
  • Page 21 R2000™ I NSTRUCTION ANUAL 8.0 POSITIONING THE UNIT (Continued) FIG 8-2b Once the unit is properly positioned, ensure front axle is perpendicular to the leading edge and the Tire Brake rests firmly against the front tires. FIG 8-3 Lock the front axle in place by turning the Front Axle Lock to the locking position.

  • Page 22: Special Applications

    USE AT PARAPET WALLS 9.2.A The R2000 may be used at parapet walls up to 42” in height when properly set up 12’ - 15’ from the leading edge and used with an SRL ANSI approved for leading edge conditions. FIG 9.2 9.2.B...

  • Page 23: Making Connections

    FALL RESTRAINT D-RINGS FALL ARREST ATTACHMENT POINTS 10.3 Only use self-locking snap hooks and self-locking carabiners when connecting SRL and lifelines to the R2000. Only use connectors that are suitable to each application. Ensure connections are compatible in size, shape and strength.

  • Page 24: Maintenance, Care & Storage

    12.2 Follow your company policy and site-specific rescue plan. 12.2 Before attempting to rescue a fall victim connected to the R2000, ensure the R2000 is stable with the claw engaged into the substrate and/or all four tires are contacting the walking/working surface.

  • Page 25: Appendix A-Troubleshooting

    NSTRUCTION ANUAL APPENDIX A—TROUBLESHOOTING If any of the following issues are the result of a user falling while connected to the R2000, the Pivot Point Assembly must be replaced before returning the unit to service. PROBLEM Engagement Arm (6) assembly is resting on the ground (not engaged in the substrate). (FIG A-1) POSSIBLE CAUSE Locking Mechanism (7) is engaged and holding the Engagement Arm (6) down.
  • Page 26 Locking Mechanism (7) is jammed against the Rake (FIG A-3) portion of the Engagement Arm Assembly (6). SOLUTION Hoist or lift the R2000 off the walking surface to allow extended movement of the Engagement Arm Assembly (6). Press downward on the Engagement Arm Assembly (6) until the Locking Mechanism (7) is able to clear the Rake and return to is proper resting position.

  • Page 27: Appendix B-Engagement Arm Shock Removal

    R2000™ I NSTRUCTION ANUAL APPENDIX B—ENGAGEMENT ARM SHOCK REMOVAL READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS TOOLS NEEDED: Side cutting pliers, pliers, baling wire Shock Removal STEP 1 Press downward on the Engagement Arm Assembly (6) approximately 4 inches to compress the shock.
  • Page 28 R2000™ I NSTRUCTION ANUAL APPENDIX B—ENGAGEMENT ARM SHOCK REMOVAL (CONT.) READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS STEP 4 While the Engagement Arm Shock (19) is still mounted to the machine and before removing any Clevis Joint Snap-In Pin...
  • Page 29 R2000™ I NSTRUCTION ANUAL APPENDIX B—ENGAGEMENT ARM SHOCK REMOVAL (CONT.) READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS STEP 7 Install new Engagement Arm Shock (19) to mounting points, securing with Clevis Joint Snap-In Pins (19a).

  • Page 30: Appendix C-Engagement Arm Installation

    R2000™ I NSTRUCTION ANUAL APPENDIX C—ENGAGEMENT ARM INSTALLATION READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS TOOLS NEEDED: Side cutting pliers Follow steps 1– 6 of APPENDIX B to remove the Engagement Arm Shock prior to removal of the Engagement Arm Assembly.
  • Page 31 R2000™ I NSTRUCTION ANUAL APPENDIX C—ENGAGEMENT ARM INSTALLATION (CONT.) READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS STEP 4 Place the 1” Flat Washer (18c) over the Clevis Pin (18b). STEP 5 Insert and secure 3/16” x 2” Cotter Pin (18d) into the Clevis Pin (18b) by bending the legs outward in each direction as shown.
  • Page 32 R2000™ I NSTRUCTION ANUAL APPENDIX C—ENGAGEMENT ARM INSTALLATION (CONT.) READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS STEP 7 Insert the Clevis Joint Snap-In Pins (19a) through Yoke End Linkage (19b) and mounting points as shown. Repeat for both ends.
  • Page 33 R2000™ I NSTRUCTION ANUAL APPENDIX C—ENGAGEMENT ARM INSTALLATION (CONT.) READ AND UNDERSTAND THE ENTIRE SET OF INSTRUCTIONS BEFORE PERFORMING ANY STEP IN THIS PROCESS STEP 10 Secure the Engagement Arm Cable (20) through the attachment point as shown with 3/4-10 x 3.25” Hex Bolt (20a), two 1” Flat Washers (20b), and 3/4-10 Locknut (20c).

  • Page 34: Appendix D - Improved Brake System Operation

    R2000™ I NSTRUCTION ANUAL APPENDIX D—IMPROVED BRAKE SYSTEM MODELS 2020 & NEWER ENGAGE THE BRAKE SYSTEM 1 - Lower the Handle 2 - Step down on the red Foot Brake DISENGAGE THE BRAKE SYSTEM 1 - Lower the Handle 2 - Lift up on the red Foot Brake...

  • Page 35: Inspection & Maintenance Log

    R2000™ I NSTRUCTION ANUAL MOBILE FALL CART INSPECTION AND MAINTENANCE LOG PLEASE COPY THIS LOG, FILL IT OUT BEFORE EACH USE, AND KEEP IT IN YOUR RECORDS. EQUIPMENT MODEL #: ____________________ EQUIPMENT SERIAL #: ____________________ DATE OF PURCHASE: ____________________ INSPECTION DATE:...
  • Page 36 Copyright © 2020 by Leading Edge Safety, LLC 1345 Taney, North Kansas City, MO 64116 www.LeadingEdgeSafety.net PRINTED IN THE UNITED STATES OF AMERICA...

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