Coleman Powersports CT100U Owner's Manual
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Coleman Powersports CT100U Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
CT100U
Recommended
Age 13+
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
(888)-405-8725 Coleman Powersports
1775 E. University Dr. Tempe, AZ. 85281
READ THIS MANUAL CAREFULLY!
www.colemanpowered.com
REV# 012418

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Summary of Contents for Coleman Powersports CT100U

  • Page 1 Age 13+ Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area. (888)-405-8725 Coleman Powersports 1775 E. University Dr. Tempe, AZ. 85281 READ THIS MANUAL CAREFULLY! www.colemanpowered.com REV# 012418...
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Off-Road Mini Bike. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable operation.
  • Page 3 This manual is based on the latest product information available at the timeof publication. Coleman Powersports has a policy of continually i mproving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
  • Page 4 WARNING The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY. CHAIN AND SPROCKET......23 IMPORTANT SAFETY LABELS....INSPECTION........23 LOCATION..........4 TENSION AND ADJUSTMENT..23 LABELS............5 CLEANING AND LUBRICATION.. SAFETY ............6 CLEANING AND INSPECTING DESCRIPTION AND PART LOCATIONS... CENTRIFUGAL CLUTCH....... 24 DESCRIPTION AND PART FUNCTIONS..

  • Page 6: Coleman Powersports Warranty

    / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this war- ranty on behalf of Coleman Powersports without the approval of Coleman Powersports.
  • Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the duration of this written warranty.

  • Page 8: Important Safety Labels

    IMPORTANT LABELS LOCATION...

  • Page 9: Labels

    • Check the throttle to ensure it works properly and FOR SERVICE AND REPAIR, PLEASE "snaps back" prior to starting the mini bike. CALL COLEMAN POWERSPORTS • be seated before attempting to start the mini bike. TOLL FREE 888-405-8725 • continually supervise children...

  • Page 10: Safety

    SAFETY This Mini Bike is recommend- Never traverse, climb or go ed for riders 13 and older. down a hill that is too steep. Avoid hills with loose or Always wear a certified DOT slippery terrain. motorcycle type helmet that fits properly, over the ankle Never attempt wheelies, boots, eye protection, gloves,...

  • Page 11: Description And Part Locations

    DESCRIPTIONS AND PART LOCATIONS 1. Rear Fender 2. Seat 3. Front Fender 4. Front Wheel 5. Foot Pegs 6. Kick Stand 7. Starter Recoil 8. Fuel Valve 9. Choke Lever 10. Carburetor 11. Air filter assembly 12. Rear Wheel 13. Fuel Tank and Cap 14.

  • Page 12: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Right Throttle Grip : The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator.

  • Page 13: Choke Operation

    DESCRIPTION AND PART FUNCTIONS Choke operation Choke Lever (1): If the engine is cold, the choke can help start the engine by placing the choke lever to the “ON” (right) position. Once engine has warmed up , place choke lever back to the “OFF”...

  • Page 14: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. It could affect the engine’s Fuel and fuel vapor are highly emissions and damage the engine. flammable and toxic. You can Mini Bike requires clean unleaded be burned or poisoned while regular gasoline with a minimum octane rating of 86 or higher.

  • Page 15: Pre Ride Inspection

    PRE-RIDE INSPECTION Inspecting and checking the WHAT CHECK FOR condition of the Mini Bike before each ride is important. Following CHECK the pre-ride check list will help Steering • Smoothness insure the you do not have • No restriction of mechanical problems which movement could result in injury or becoming...

  • Page 16: Riding Mini Bike

    RIDING THE MINI BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear.

  • Page 17: Starting The Engine

    RIDING THE MINI BIKE STARTING ENGINE To start the engine 1. Place the fuel valve (1) in the “ON” (vertical) position. 2.. If engine is cold, place the choke lever (2) in the “ON” (right position. 3. Place the ON/OFF switch (3), located on the handlebars, in the (on)position.

  • Page 18: Starting Off

    RIDING THE MINI BIKE STARTING OFF 1. Start and warm up the engine according to the instructions in this manual. 2. Place the side kick stand in the up position. WARNING 3. Apply the throttle gradually to Removing hands from the handle- start riding.

  • Page 19: Load Guidelines

    Coleman Powersports. Never modify the Mini Bike with improper installation. Make sure to follow all instructions recom- mended in the certified modifica- tion.

  • Page 20: Maintenance

    MAINTENANCE For maintenance, your mini bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance CAUTION procedures and time table for maintenance listed in this manual is Failing to perform recommended...

  • Page 21: Maintenance Chart

    MAINTENANCE CHART In order to maintain good performance, check and maintain the motorcycle at the intervals listed in the Maintenance chart. The capital letters in the following chart represent: I: Inspect, including troubleshooting, cleaning, adding lubricating oil, adding oil, repairing and replacement. A: Adjustment C: Cleaning R: Replacement L: lubricating Maintenance...

  • Page 22: Air Filter

    MAINTENANCE Air Filter CAUTION The air cleaner element needs to Clean air filter frequently if be cleaned or replaced periodically Mini Bike is driven in wet, (see chart for cleaning/replace- muddy or dusty conditions. ment intervals). The air filter element will need to be cleaned Driving in the above condi- more often if Mini Bike is ridden in muddy, wet, or dusty conditions.

  • Page 23: Spark Plug

    MAINTENANCE Spark Plug This Mini Bike comes equipped with a CHDY-E6TC spark plug. To inspect the spark plug, remove the air filter cover and element to gain access. Remove spark plug cap (1) then remove the spark plug from the engine with the spark plug tool provided.

  • Page 24: Engine Oil

    MAINTENANCE Engine Oil WARNING The proper amount and grade of engine oil will have a great impact on the life of the engine. Checking New and used oil can be the oil daily and changing the oil as hazardous listed in the maintenance schedule is the most important maintenance Children and pets can be procedure for the engine.

  • Page 25: Throttle Cable Adjustment

    MAINTENANCE Throttle Cable adjustment It is important that the throttle grip have a certain amount of free play .078 - .24 in so the throttle does not rise when (2-6 mm) the handlebars are turned from left to right. The hand grip throttle free play (2) should be .078 - .24 in (2-6 mm) WARNING To adjust freeplay...

  • Page 26: Brakes

    MAINTENANCE 2.0 - 4.0mm (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the Jam nut (2) on the brake cable. 2.

  • Page 27: Chain And Sprocket

    MAINTENANCE Chain Chain lubrication Chain and Sprocket Lubricating the chain before each ride will help to ensure maximum Inspection life of the chain and sprockets. Inspect the drive chain for wear, rust, bound links, proper lubrication Instructions for cleaning and proper tension. and chain lubrication: If the drive chain has a problem correct or replace.

  • Page 28: Centrifugal Clutch

    MAINTENANCE Centrifugal Clutch Cleaning and lubrication Shut off engine and allow to cool before performing maintenance To help ensure the maximum life and inspection on the centrifugal out of the Centrifugal clutch. It is clutch. important to clean and lubricate the clutch after every 5 hours of operation.

  • Page 29: Tires

    MAINTENANCE Tires Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction.

  • Page 30: Storage

    Storage If the Mini Bike is left unused for an extended period of time proper stor- age maintenance is required. 1. Wash Mini Bike thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant.

  • Page 31: Washing The Mini Bike

    Washing the Mini Bike 1. Wash mud and dirt off Mini Bike with low pressure water from a hose. Do not use high pressure nozzles, this could allow water to enter the engine causing damage. 2. Wash Mini Bike using a mild de- tergent or car soap using a sponge, soft rag or brush.

  • Page 32: Troubleshooting

    TROUBLESHOOTING Trouble Possible Cause Solution Engine will • Low fuel • Fill with fresh fuel not start • Stale or contaminated fuel. • Have a service center flush and fill with fresh fuel. • Fuel valve is in the “OFF” •...

  • Page 33: Specifications

    SPECIFICATIONS Engine Braking Displacement 99cc Rear Brakes (Type) Drum Starting Recoil Cord Spark Plug Typ CHDY - E6TC Cooling Air cooled Tires Ignition Type T.C.I Front Tire Size AT145/70-6 Cylinder head config. Rear Tire Size AT145/70-6 Number of Cylinder Single Tire pressure Combustion Cycle 4-stroke...

  • Page 34: Frame And Engine Number Location

    FRAME AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Mini VIN # Bike. Locate the numbers and list the numbers below for reference. The 17 digit Vehicle Identification Number (VIN) is located on the vertical tube on the neck of the mini...

  • Page 35: Warranty

    Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S.
  • Page 36 McKinney, TX 75069 (Phone: 972-446-0760 or Toll Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause...
  • Page 37 III. Limited Liability The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer.
  • Page 38 you should contact Hisun Motors Corp., U.S.A., or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. 310 E. University Drive McKinney, TX 75069 Phone: 972-446-0760 Fax: 972-446-0765 Toll-Free: 877-838-61...
  • Page 39 POWERSPORTS 1775 E. University DR. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 https//www. colemanpowered.com https//www.facebook.com/Colemanpowersportusa https//www.instagram.com/colemanpowersports_usa...

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