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Table of Contents
Related Manuals for Coleman Powersports CC100X
Summary of Contents for Coleman Powersports CC100X
- Page 1 POWERSPORTS OWNER’S MANUAL CC100X RECOMMEDED AGE 13+ Provicial/ Municipal governments have different regulations pretaining to owning and operating an off-road vehicle, learn the regulations in your area. (888) 405-8725 1775 E. University Dr., Tempe, AZ 85281 www.colemanpowersportsusa.com 110920...
- Page 2 For questions regarding operation and maintenance of this Off-Road mini bike, please call Coleman Powersports toll free 888-405-8725. Safety - Notice to parents The recommended age for operating this Mini Bike is 13 and over. Even though a child may meet the minumum recommended age, children differ in skills, physical abilities, and judgement.
- Page 3 This manual is based on the latest product information available at the timeof publication. Coleman Powersports has a policy of continually i mproving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
- Page 4 WARNING Operating, servicing and maintaining a passenger vehicle or xpose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service...
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Page 5: Table Of Contents
TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY. CHAIN AND SPROCKET......23 IMPORTANT SAFETY LABELS....INSPECTION........23 LOCATION..........4 TENSION AND ADJUSTMENT..23 LABELS............5 CLEANING AND LUBRICATION.. SAFETY ............6 CLEANING AND INSPECTING DESCRIPTION AND PART LOCATIONS... CENTRIFUGAL CLUTCH....... 24 DESCRIPTION AND PART FUNCTIONS.. -
Page 6: Coleman Powersports Warranty
/ dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this war- ranty on behalf of Coleman Powersports without the approval of Coleman Powersports. - Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability duration of this written warranty. Check your State Laws as some State Laws do not allow limitations as to the duration of an implied warranty.
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Page 8: Important Safety Labels
IMPORTANT LABELS LOCATION... -
Page 9: Labels
3. Clean and Lubricate clutch. 4. Insure all Guards are in place. Always: DO NOT RETURN TO STORE! FOR SERVICE AND REPAIR, PLEASE CALL COLEMAN POWERSPORTS TOLL FREE 888-405-8725 WARNING Check the tires before operating to insure the proper tire pressure. Improperly inflated tires can lead to loss of control which could result in injury or death. -
Page 10: Safety
SAFETY This Mini Bike is recommend- Never traverse, climb or go ed for riders 13 and older. down a hill that is too steep. Avoid hills with loose or slippery terrain. motorcycle type helmet that Never attempt wheelies, boots, eye protection, gloves, jumps or any other type of long sleeve shirt and long stunts on this mini bike. -
Page 11: Description And Part Locations
DESCRIPTIONS AND PART LOCATIONS 1. Rear Fender 2. Seat 3. Front Fender 4. Front Wheel 5. Foot Pegs 6. Kick Stand 7. Starter Recoil 8. Fuel Valve 9. Choke Lever 10. Carburetor 12. Rear Wheel 13. Fuel Tank and Cap 14. -
Page 12: Description And Part Functions
DESCRIPTION AND PART FUNCTIONS Right Throttle Grip : The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator. -
Page 13: Choke Operation
DESCRIPTION AND PART FUNCTIONS Choke operation Choke Lever (1): If the engine is cold, the choke can help start the engine by placing the choke lever to the “ON” (right) position. Once engine has warmed up , place choke lever back to the “OFF”... -
Page 14: Fuel And Oil
FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. It could affect the engine’s Fuel and fuel vapor are highly emissions and damage the engine. Mini Bike requires clean unleaded be burned or poisoned while regular gasoline with a minimum octane rating of 86 or higher. -
Page 15: Pre Ride Inspection
PRE-RIDE INSPECTION Inspecting and checking the WHAT CHECK FOR condition of the Mini Bike before each ride is important. Following CHECK the pre-ride check list will help Steering Smoothness insure the you do not have No restriction of mechanical problems which movement could result in injury or becoming Brakes... -
Page 16: Riding Mini Bike
RIDING THE MINI BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of motorcycle helmet that is right for you. -
Page 17: Starting The Engine
RIDING THE MINI BIKE STARTING ENGINE To start the engine 1. Place the fuel valve (1) in the “ON” (vertical) position. 2.. If engine is cold, place the choke lever (2) in the “ ” right position. 3. Place the ON/OFF switch (3), located on the handlebars, in the (on)position. -
Page 18: Starting Off
RIDING THE MINI BIKE STARTING OFF 1. Start and warm up the engine according to the instructions in this manual. 2. Place the side kick stand in the up position. WARNING 3. Apply the throttle gradually to Removing hands from the handle- start riding. -
Page 19: Load Guidelines
Bike unsafe to ride. If you have a accessory, contact your dealer or approved by the manufacture. call Coleman Powersports. Never modify the Mini Bike with improper installation. Make sure to follow all instructions recom- tion. Use only genuine parts. For... -
Page 20: Maintenance
MAINTENANCE For maintenance, your mini bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance CAUTION procedures and time table for maintenance listed in this manual is Failing to perform recommended... -
Page 22: Air Filter
MAINTENANCE Air Filter CAUTION The air cleaner element needs to be cleaned or replaced periodically Mini Bike is driven in wet, (see chart for cleaning/replace- muddy or dusty conditions. element will need to be cleaned Driving in the above condi- more often if Mini Bike is ridden in muddy, wet, or dusty conditions. -
Page 23: Spark Plug
MAINTENANCE Spark Plug This Mini Bike comes equipped with a -E TC spark plug. To inspect the spark plug, remove gain access. Remove spark plug cap (1) then remove the spark plug from the engine with the spark plug tool provided. Inspect the plug for carbon depos- its and clean if necessary. -
Page 24: Engine Oil
MAINTENANCE Engine Oil WARNING The proper amount and grade of engine oil will have a great impact on the life of the engine. Checking New and used oil can be the oil daily and changing the oil as hazardous listed in the maintenance schedule is the most important maintenance Children and pets can be procedure for the engine. -
Page 25: Throttle Cable Adjustment
MAINTENANCE Throttle Cable adjustment It is important that the throttle grip have a certain amount of free play .078 - .24 in so the throttle does not rise when (2-6 mm) the handlebars are turned from left to right. The hand grip throttle free play (2) should be .078 - .24 in (2-6 mm) WARNING To adjust freeplay... -
Page 26: Brakes
MAINTENANCE 2.0 - 4.0mm (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the Jam nut (2) on the brake cable. 2. -
Page 27: Chain And Sprocket
MAINTENANCE Chain Chain lubrication Chain and Sprocket Lubricating the chain before each ride will help to ensure maximum Inspection life of the chain and sprockets. Inspect the drive chain for wear, rust, bound links, proper lubrication Instructions for cleaning and proper tension. and chain lubrication: If the drive chain has a problem correct or replace. -
Page 28: Centrifugal Clutch
MAINTENANCE Centrifugal Clutch Cleaning and lubrication Shut off engine and allow to cool before performing maintenance To help ensure the maximum life and inspection on the centrifugal out of the Centrifugal clutch. It is clutch. important to clean and lubricate the clutch after every 5 hours of operation. -
Page 29: Tires
MAINTENANCE Tires Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. -
Page 30: Storage
Storage If the Mini Bike is left unused for an extended period of time proper stor- age maintenance is required. 1. Wash Mini Bike thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. -
Page 31: Washing The Mini Bike
Washing the Mini Bike 1. Wash mud and dirt off Mini Bike with low pressure water from a hose. Do not use high pressure nozzles, this could allow water to enter the engine causing damage. 2. Wash Mini Bike using a mild de- tergent or car soap using a sponge, soft rag or brush. -
Page 32: Troubleshooting
TROUBLESHOOTING Trouble Possible Cause Solution Engine will not start fuel. position “ON” position. defective. attached (left) position for starting a “ON” (left) position cold engine. system center for repair center for repair Engine stalls or runs erratically fuel. (left) position “OFF”... -
Page 33: Specifications
SPECIFICATIONS Engine Braking Displacement Rear Brakes (Type) Disc Starting Hand Recoil Cord Spark Plug Typ - E TC Cooling Air cooled Tires Ignition Type T.C.I Front Tire Siz AT145/70-6 Number of Rear Tire Size AT145/70-6 Cylinder Single Tire pressure Combustion Cycle 4-stroke Front tires: 5psi (34 kpa) Bore and Strok... -
Page 34: Frame And Engine Number Location
FRAME AND ENGINE NUMBER LOCATION and the engine number are needed when calling for parts, service center help or when registering your Mini VIN # Bike. Locate the numbers and list the numbers below for reference. Number (VIN) is located on the vertical tube on the neck of the mini bike ENGINE #... -
Page 35: Emission Control System Warranty
Coleman Powersports. In order to receive compensa�on, the owner may reasonably be required to keep receipts and failed parts and send to Coleman Powersports, 1775 E. University Dr., Tempe, AZ. 85281 or E-mail to service@colemanpowersportsusa.com. If an emission-related part on your vehicle is defec�ve, the part will be repaired or replaced by Coleman Powersports. - Page 36 The warranty repairs should be completed in a reasonable amount of �me, not to exceed 30 days. As the vehicle owner, you should be aware that Coleman Powersports may deny your warranty coverage if your vehicle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifica�ons.
- Page 37 States Environmental Protec�on Agency for the periods specified above. Coverage. Warranty defects shall be remedied during customary business hours at any authorized Coleman Powersports dealer located within the United States of America in compliance with the Clean Air Act and applicable regula�ons of the United States Environmental Protec�on Agency.
- Page 38 The liability of Coleman Powersports under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized Coleman Powersports dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transporta�on of the vehicle to or...
- Page 39 If you have any ques�ons regarding your warranty rights and responsibili�es, you should contact Coleman Powersports or the U.S. Environmental Protec�on Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Coleman Powersports 1775 E. University Dr. Tempe, AZ. 85281 Phone: (888) 405-8725...
- Page 40 POWERSPORTS (888) 405-8725 1775 E. University Dr., Tempe, AZ 85281 www.colemanpowersportsusa.com www.facebook.com/colemanpowersportusa.com www.instagram.com/colemanpowersports_usa...
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