NuAire XBOXER BPS Series Installation, Operation & Maintenance Instructions Manual
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NuAire XBOXER BPS Series Installation, Operation & Maintenance Instructions Manual

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INSTALLATION, OPERATION &
MAINTENANCE INSTRUCTIONS
Horizontal BPS with
Trend Control
ErP
D1
TB1
COMPLIANT
FOR THE
COMPLETE VENTLIATION
SOULTION
2016
05. 11. 20. Leaflet Number 671761

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  • Page 1 INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS Horizontal BPS with Trend Control COMPLIANT FOR THE COMPLETE VENTLIATION SOULTION 2016 05. 11. 20. Leaflet Number 671761...
  • Page 2 8.0 ELECTRICAL DETAILS • 9.0 WIRING & CONNECTION DIAGRAMS • 10.0 FROST COIL • 11.0 COMMISSIONING • 12.0 MAINTENANCE • 13.0 WARRANTY • 14.0 SPARES & SERVICE • 15.0 CERTIFICATION • nuaire.co.uk 029 2085 8200 04. 07. 16 Leaflet Number 671761...

  • Page 3: Unit Introduction

    BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) SUPPLY & EXTRACT VENTILATION UNIT The EMC Directive 2014/30/EU The Low Voltage INSTALLATION, OPERATING & MAINTENANCE Directive 2014/35/EU INSTRUCTIONS 1.0 UNIT INTRODUCTION XBOXER BPS HORIZONTAL MODELS CODE DESCRIPTION: The information contained in this document provides details of installation, B 8 15 H / L R / AS - L operation and maintenance for installers and users of the BPS packaged | | | |...
  • Page 4 BPS size **. Weather Terminal & Damper, Right Handed, for Horizontal PHX Units. Inlet/Outlet Damper B**AH/RTD-L BPS size **. Weather Terminal & Damper, Left Handed, for Horizontal PHX Units. ** Insert sizes for the relevant BPS unit. nuaire.co.uk 029 2085 8200...

  • Page 5: Health And Safety

    Please ensure that prior to commencing any activity, the following guide lines are adhered Nuaire intend that this manual and any other supportive documents that may be mentioned should be read and understood by authorised operating and service personnel before performing any task related to the installation, com- •...
  • Page 6 No responsibility will be accepted for damage sustained during the offloading from the vehicle or on the site thereafter. All claims for damage and/or incomplete delivery must be reported to Nuaire within two days of receipt of the equipment. 3.1 OFF LOADING AND HANDLING FROM THE...
  • Page 7 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 3.2 BASE FRAME LIFTING POINTS When units are constructed of multiple modules each module will have All base frame sections will have 50mm square lifting holes at the end of each it’s own individual base frame, which is then connected to the next to side to enable lifting.
  • Page 8 If the storage period is to exceed two months, contact Nuaire for guidance Make the unit joints in the following order: on the appropriate ‘mothballing’ procedures. Do not stack units, modules or •Left and right hand side M10 bolts between the modules’...

  • Page 9: Condensate Drain

    4.7.1 DUCTWORK If specified with order, spare sets of filters will be provided and should be stored Nuaire do not provide ductwork connections with units, instead the open in a clean, dry environment. Should you require spare filter media, please contact ended framework should be utilised.

  • Page 10: Final Inspection

    (provided with a locking key) (See fig 8a below). For the larger size BPS units the pre-assembled dampers and terminals are provided with lifting eyes for on-site hoisting into position (see fig 8b below). Figure 8a: Inlet/outlet damper/terminal quarter turn fixings. nuaire.co.uk 029 2085 8200...
  • Page 11 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 5.0 ACCESS TO UNITS Figure 10: The unit must be installed with at least 600mm clearance from a wall / barrier to gain access from the side. Isolate before removing panels. Access to interchangeable coils, LPHW heater and chilled water cooling option Easily removable Access to built-in controls...
  • Page 12 Model shown is right handed 600mm Access CONTROLS INTAKE EXTRACT LPHW DISCHARGE SUPPLY 600mm Access Shown from top (Left hand - L). 600mm Access DISCHARGE SUPPLY INTAKE EXTRACT Access 600mm Shown from top (Right hand - R). nuaire.co.uk 029 2085 8200...

  • Page 13: Internal Connections

    BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 6.0 INTERNAL CONNECTIONS There are a number of internal connections that need to be completed prior to starting/commissioning the unit. These consist of all the wiring connections and 6.3 FROST COIL & ATTENUATOR CONNECTIONS the condensate hose (plate heat exchanger option only).
  • Page 14 When trickle mode is active, the fans will run at their minimum speed even when there is no enable signal. Heating and cooling will also function in this mode if See Internal connection section for physical damper connections. available. nuaire.co.uk 029 2085 8200...
  • Page 15 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 7.0 DESCRIPTION OF CONTROL - SOFTWARE STRATEGY The system incorporates a web enabled Trend iQ4E/12/LAN/BAC/230 controller, and is augmented by application specific unit interface and diagnostic circuits. Controller software is optimised and pre-configured, each unit/ control assembly is fully functionally tested at works (refer to technical documentation for full controller functional specification).
  • Page 16 The upper limit CO2 value corresponding to the limit voltage 0-10000 PPM 2000 PPM CO2 Voltage Max The upper limit voltage corresponding to the limit of range 0-10 v 10 v Alarm Delay Alarm hold-off delay 0-300 Sec 15 sec nuaire.co.uk 029 2085 8200...
  • Page 17 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 7.0 DESCRIPTION OF CONTROL - SOFTWARE STRATEGY 7.18 SETPOINTS (CONTINUED) Most of the following are user adjustable within engineered limits: Knob Name Description Range Default High Air Temp Alarm High supply air temp alarm temperature 30-70 °C 50 °C Low Air Temp Alarm...

  • Page 18: Touch Screens

    7.0 DESCRIPTION OF CONTROL - SENSORS AND TOUCH SCREENS To help you select the appropriate control solution for your application, simply refer to one of the options below. For the full range and technical details, please visit www.nuaire.co.uk THERMISTOR TEMERATURE SENSORS Code: TB/TI/S - For duct or immersion use.

  • Page 19: Electrical Details

    BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 8.0 ELECTRICAL DETAILS 8.1 SUPPLY The electrical wiring must be carried out The control is powered by a 400Vac 50Hz 3 phase & Neutral supply. This must be isolated local to the unit and fitted with appropriate overcurrent and fault by competent persons, in accordance with protection.

  • Page 20: Network Settings

    Heat Demand 0-10V 13 (28,29) Cool & RC Demand 0-10V 14 (30,31) HX Bypass Relay Fault Relay Fan Run Relay Heat Demand Relay Cool & RC Demand Recirculation Damper Relay Inlet Output Damper Relay Spare Relay nuaire.co.uk 029 2085 8200...
  • Page 21 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 8.0 ELECTRICAL DETAILS 8.6 TERMINALS - WIRE CONNECTIONS Figure 8: This Control Unit utilises WAGO’s CAGE CLAMP®S terminals blocks, allowing for quick and easy connection. PUSH IN TERMINATION TERMINATION OF FINE-STANDED CONDUCTOR REMOVAL - Stripped solid - Insert an CONDUCTORS...
  • Page 22 Figure 9: Main wiring points for the customer is to the isolators situated on the sides of the units as shown below. Note: Cable glands for additional ancillary cabling. ISOLATOR POSITIONED ON ELECTRIC HEATER UNIT Unit Isolator PLATE HEAT EXCHANGER UNIT Cable glands situated on the sides of the units nuaire.co.uk 029 2085 8200...

  • Page 23: Connection & Wiring Diagrams

    BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 CONNECTION & WIRING DIAGRAMS 9.1 CONNECTION DIAGRAM AND WIRING DIAGRAM REFERENCE TABLES A series of basic connection and internal wiring diagrams have been provided to assist on-site wiring. In order to reference the relevant diagrams please use the CODE DESCRIPTION: code breakdown opposite to determine: B 8 15 H / E R / AT - L...
  • Page 24 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 CONNECTION & WIRING DIAGRAMS 9.2 BASIC CONNECTION DIAGRAM - BPS Sizes 05, 10, 15 & 20 (No Condenser Control) nuaire.co.uk 029 2085 8200...
  • Page 25 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 10: 05. 11. 20. Leaflet Number 671829...
  • Page 26 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.4 BASIC CONNECTION DIAGRAM - BPS RC Sizes 05 & 10 with Mitsubishi Reverse Cycle DX Control nuaire.co.uk 029 2085 8200...
  • Page 27 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 11: 05. 11. 20. Leaflet Number 671829...
  • Page 28 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.5 BASIC CONNECTION DIAGRAM - BPS RC Sizes 15 & 20 with Mitsubishi Reverse Cycle DX Control nuaire.co.uk 029 2085 8200...
  • Page 29 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 12: 05. 11. 20. Leaflet Number 671829...
  • Page 30 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.7 BPS INTERNAL WIRING - Sizes 05 - 20 No Heating (or LPHW) (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 31 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 13: 05. 11. 20. Leaflet Number 671829...
  • Page 32 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.7 BPS INTERNAL WIRING - Sizes 05 - 20 No Heating (or LPHW) (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 33 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 14: 05. 11. 20. Leaflet Number 671829...
  • Page 34 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.8 BPS INTERNAL WIRING - Sizes 05 - 20 Electric Heating (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 35 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 15: 05. 11. 20. Leaflet Number 671829...
  • Page 36 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.8 BPS INTERNAL WIRING - Sizes 05 - 20 Electric Heating (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 37 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 16: 05. 11. 20. Leaflet Number 671829...
  • Page 38 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.10 BPS INTERNAL WIRING -Sizes 05 - 10 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 39 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 17: 05. 11. 20. Leaflet Number 671829...
  • Page 40 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.10 BPS INTERNAL WIRING -Sizes 05 - 10 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 41 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 18: 05. 11. 20. Leaflet Number 671829...
  • Page 42 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.11 BPS INTERNAL WIRING -Sizes 15 - 20 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 43 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 19: 05. 11. 20. Leaflet Number 671829...
  • Page 44 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.11 BPS TREND INTERNAL WIRING -Sizes 15 - 20 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 45 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 20: 05. 11. 20. Leaflet Number 671829...
  • Page 46 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.13 BPS INTERNAL WIRING -Sizes 05 - 10 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 47 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 21: 05. 11. 20. Leaflet Number 671829...
  • Page 48 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.13 BPS INTERNAL WIRING -Sizes 05 - 10 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 49 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 22: 05. 11. 20. Leaflet Number 671829...
  • Page 50 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.14 BPS INTERNAL WIRING - Sizes 15 - 20 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 1) nuaire.co.uk 029 2085 8200...
  • Page 51 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 23: 05. 11. 20. Leaflet Number 671829...
  • Page 52 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 9.0 DIAGRAMS 9.14 BPS INTERNAL WIRING -Sizes 15 - 20 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 2) nuaire.co.uk 029 2085 8200...
  • Page 53 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) Figure 24: 05. 11. 20. Leaflet Number 671829...
  • Page 54 1.6A 5x20mm GREY W1 : Frost Stat BROWN BROWN BLUE 1.6A Fuse BLUE ORANGE GREY LPHW Actuator Connections Unused (LPHW Actuator by others) Local Rotary Lockable IP66/67 Isolator Earth Electric Heater Supply (Overcurrent protection by others) nuaire.co.uk 029 2085 8200...
  • Page 55 BOXER BPS ECOSMART ADAPT (TREND) CONTROL (AT) 10.2.1 ELECTRIC HEATER FROST COIL WIRING - BPS Sizes 05, 10, 15 & 20 Figure 26: 05. 11. 20. Leaflet Number 671829...

  • Page 56: Maintenance

    Nuaire will not be held liable for the costs of restoring a unit to its previous working condition. 11.1 COMMISSIONING CHECKLIST It is recommended that PPE is always used during the maintenance of Air Handling Equipment –...
  • Page 57 80°C is detected. 50 deg C. This action is performed independently of any controls fitted. Nuaire fitted Drain lines should be checked to ensure that they are unobstructed and free controls will also stop heating if a fan or heater failure is detected.

  • Page 58: Maintenance Schedule

    Nuaire will accept warranty on the hardware (unit) provided the replacement adjusted and any replacement gasket materials should be replaced as does not control the unit beyond its specified limits (refer to Nuaire testing required. standards and Application Guidance Notes document NA-QS-W029-3 which can be found on our website www.nuaire.co.uk).
  • Page 59 Where access to any part of equipment which moves, or can become electrically live are not prevented by the equipment panels or by fixed installation detail (e.g. ducting), then The equipment referred to in this Declaration of Incorporation is supplied by Nuaire to guarding to the appropriate standard must be fitted.
  • Page 60 +44 (0)29 2085 8222 info@nuaire.co.uk www.nuaire.co.uk As part of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice. Telephone calls may be recorded for quality and training purposes. 05. 11. 20. Leaflet Number 671829...

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