Related Manuals for DOGA DMF Series
Summary of Contents for DOGA DMF Series
- Page 1 User manual TORQUE REACTION ARM TELESCOPIC CARBON WITH / WITHOUT POSITION CONTROL Series: DMF / DMFi / DMF LPC / DMF LAPC 60353-12/20 www.dogassembly.com...
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Page 2: Table Of Contents
2.4.5 Clamp mounting for DMFi 70/120/200/300..........22 2.4.6 Mounting AAPC option................23 2.4.7 Rotating clamp mounting................24 2.4.8 Standard clamp tool installation..............24 2.4.9 Balancing kit installation................25 2.4.10 Encoders verification (LPC, LAPC series)..........25 DMF series - Torque reaction arms 60353-12/20... - Page 3 7. STANDARDS................... 37 7.1 Manufacturer details.................. 37 7.2 Markings...................... 37 7.3 Transport and storage................38 7.3.1 Transport......................38 7.3.2 Storage......................38 7.4 Recycling and end of service life............. 38 8. ANNEXES....................39 8.2 EC Declaration of Conformity..............39 DMF series - Torque reaction arms 60353-12/20...
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Page 4: Remarks About The Manual
This warning statement indicates a moderate risk that may lead to severe or fatal injuries if not avoided. Acronyms DMF: Doga Multi-directionnal carbon Fiber LS: Long stroke LAPC: Length and Angle Posi-Control i: Inverted LPC: Length Posi-Control AAPC: 2 x Angle Posi-Control DMF series - Torque reaction arms 60353-12/20... -
Page 5: Information
If this is the case, when ordering a replacement or spare parts, please indicate the tool item code featured on the delivery document, or contact DOGA at +33 1 30 66 41 41 indicating the approximate delivery date. You will then be sure to get the required tool and/or parts. -
Page 6: General Equipment Description
1.3 General equipment description DOGA’s DMF torque reaction arms are available in several configurations. They are designed to be easily installed on your worktops (vertically or horizontally), and are ideal for multi-directional tightening operations. The DMF torque reaction arms guarantee a very high flexibility, thanks to the lightness of the carbon, while absorbing the entire reactive torque of the tool. -
Page 7: Standard Equipment Presentation
Primary tube Mounting sleeve 1.4.1.2 DMFi Serie Bracket x 2 Mounting plate Cardan Balancersupport 6 ** Intermediate tube Front tube Mounting sleeve Clamp * Delivered with the balancing kit ** Except on DMFi 200/300 DMF series - Torque reaction arms 60353-12/20... -
Page 8: Telescopic Torque Reaction Arm With Position Control
1.4.2 Telescopic torque reaction arm with position control LAPC Pivot Mounting plate n°1 Encoder axis Plate n°2 Plate n°3 Angular encoder Cable junction box Plate n°4 Encoder cable Primary tube Intermediate tube Flange Clamp DMF series - Torque reaction arms 60353-12/20... -
Page 9: Packing List
DMFi 200/3000 200 x 16 x 16 7.87 x 0.63 x 0.63 0.18 DMFi 300/2000 0.22 154 x 14 x 15 6.06 x 0.55 x 0.59 DMFi 300/2500 0.26 Information Other models/options, contact us. DMF series - Torque reaction arms 60353-12/20... -
Page 10: Technical Specifications
1.6 Technical specifications 1.6.1 Telescopic reaction arm specifications 1.6.1.1 Technical characteristics & dimensions of DMF series Torque max Ø Tools min-max Length A min-max Designation (Nm) (lbf.in) (mm) (in) (mm) (in) 25 - 42 DMF 5/950 0.98 - 1.65 18.11-37.40... - Page 11 1720 - 3000 67.72-118.11 DMFi 300/1500 970 - 1500 38.19-59.06 DMFi 300/2000 Maxi 73 1220 - 2000 48.03-78.74 2655 2.87 DMFi 300/2500 (P2) 1470 - 2500 57.87-98.43 DMFi 300/3000 1720 - 3000 67.72-118.11 DMF series - Torque reaction arms 60353-12/20...
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Page 12: Telescopic Reaction Arm Specifications With Encoders
991 - 1500 39.02-59.06 1239 1.38-2.05 DMF 140 LPC/LAPC/2000 (P2) 1241 - 2000 48.86-78.74 DMF 300 LPC/LAPC/1500 Maxi 73 1055 - 1500 41.54-59.06 2655 2.87 DMF 300 LPC/LAPC/2000 (P2) 1305 - 2000 51.38-78.74 DMF series - Torque reaction arms 60353-12/20... -
Page 13: Balancing Kits Specifications (For Vertical Mounting)
4-5200705 Warning When horizontally mounted the balancer is not attached to the telescoping arm. As a result, the balancer mounting hardware is not used. Please refer to DOGA balancer catalogue in this case. DMF series - Torque reaction arms 60353-12/20... -
Page 14: Starting Up
Information The global stroke must be considered before workstation layout. Warning The last 100mm of arm stroke should not be routinely used to avoid premature ring wear. DMF series - Torque reaction arms 60353-12/20... -
Page 15: Unpacking
Dispose of the packaging in accordance with applicable local laws. 2.3 Configuration The arm is customizable thanks to a wide choice of options and accessories. Customized fixation Various clamps Please refer to our commercial documentation to choose the right accessories. DMF series - Torque reaction arms 60353-12/20... -
Page 16: Installation
0 to 10° 1770 (lbf.in) Warning It is not recommended to use horizontally mounted DMF/DMFI arms (angle α to 0°) longer than 1500 mm. This causes premature wear of the tubes guide rings. DMF series - Torque reaction arms 60353-12/20... -
Page 17: Orientation / Clamp Models
Clamp styles P1/P2/P3/P4 are shown below: It is also possible to install special clamps (tilting or rotating), please refer to our sales documentation. Warning Screw and arm axis must not be parallel. DMF series - Torque reaction arms 60353-12/20... -
Page 18: Mounting
Take care to orient the pivot for the required work area. * The bracket supplied with the arm is not used for this mounting orientation. The balancing kit is installed directly on the arm. DMF series - Torque reaction arms 60353-12/20... - Page 19 2.4.3.4 Vertical mounting of DMF LPC/LAPC Attach the arm as shown in the image. Take care to orient the pivot for the required work area. The balancing kit is installed directly on the arm. DMF series - Torque reaction arms 60353-12/20...
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Page 20: Mounting On A Rail
Attach the arm on the rail as shown in the image. Take care to orient the pivot for the required work area. The balancer is installed directly on the arm. * Optional interface plate (refer to our sales documentation). DMF series - Torque reaction arms 60353-12/20... - Page 21 Attach the arm on the rail as shown in the image. Take care to orient the cardan for the required work area. The balancer is installed directly on the arm. * Optional interface plate (refer to our sales documentation). DMF series - Torque reaction arms 60353-12/20...
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Page 22: Clamp Mounting For Dmfi 70/120/200/300
(2). Remove the axis (1) from its housing to mount the clamp (3). Then replace the axis. Retighten the locking screws (2) using medium threadlocker. Warning Ensure the tightening of the clamp axis to prevent accidental tool disengagement and possible operator injury. DMF series - Torque reaction arms 60353-12/20... -
Page 23: Mounting Aapc Option
2.4.6 Mounting AAPC option The AAPC option can be installed on standard DMF series arms (DMF30 & DMFi 70/120/200). The AAPC monitors angular position using inclinometers. Attach the AAPC as shown in the image. Take care to place the plate far enough away from the joint to not interfere with its movement. -
Page 24: Rotating Clamp Mounting
- Tighten screws moderately until the tool is firmly clamped. Information Excessive clamping may affect the operation of the tool mounted on the arm. Warning Iinsufficient clamping will not guarantee the cancellation of the torque reaction effect. DMF series - Torque reaction arms 60353-12/20... -
Page 25: Balancing Kit Installation
2.4.10 Encoders verification (LPC, LAPC series) For LAPC models, connect the encoder cable to the encoder junction box. Then connect the DB9 cable from the junction box to the DOGA position control system (DPC Touch V2). For LPC models, directly connect the DB9 encoder cable to the DOGA position control system (DPC Touch V2). -
Page 26: Settings
Increase the tension by turning the adjuster counterclockwise direction. Warning The cable length must be adjusted appropriately using the rubber ball. Important Refer to the information on the body of the balancer. DMF series - Torque reaction arms 60353-12/20... -
Page 27: Use
4.2 Position control use The arm is fully mechanical and is manually oriented according to the operator’s needs. The position encoders allow for position control. Information Refer to the instruction manual of the DPC Touch V2. DMF series - Torque reaction arms 60353-12/20... -
Page 28: Maintenance
Periodic cleaning should be carried out following the instructions below: a) Use a compressed air gun to clean the rings. b) Wipe down the tubes with a dry cloth. 5.1.2 Encoder cable replacement (LPC, LAPC series) DMF series - Torque reaction arms 60353-12/20... - Page 29 5) Loosen the nut at position 4 and the threaded tip of the carbon rod. For reassembly, follow these steps in reverse. Warning The cable of the encoder must never be released. It must always be secured. Releasing without care can cause damage. DMF series - Torque reaction arms 60353-12/20...
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Page 30: Troubleshooting
Refer to paragraph 3.1 for the balancer setting. ascends If you can’t solve an issue after reading this manual, please contact the DOGA After-Sales Service. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales department contact depending on the device type. -
Page 31: Spare Parts
5.3 Spare parts For any spare part order, contact your DOGA technical sales representative. Indicate your torque arm part number as well as the specific part to be replaced (refer paragraph 1.4). My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales department contact depending on the device type. -
Page 32: After-Sales Return
Following this procedure allows you to quickly take charge of your request and reduce the troubleshooting costs. DOGA reserve the right to apply a trade-in discount and to invoice, if applicable, the costs of repairing and packaging. 5.5.1 Download the after-sales return form You can download the return form by following this link: http://service.doga.fr/syst/dogatech.nsf/liste/00184... -
Page 33: Send Your Equipment
If you require an on-site service, please contact the After-sales department. My client area on www.doga.fr Go to your client area on www.doga.fr, click “Your contacts”, then select your specific After-sales department contact depending on the device type. -
Page 34: Warranty
5.7 Warranty DOGA guarantees all our products against any defect in parts or fabrication for a period of 12 months. To benefit from the parts and labor warranty, the following conditions must be respected: The torque reaction arm must have been used in a professional manner ... -
Page 35: Safety
In each case, respect and comply the National Safety Standards. Do not remove or damage the labels and annotations affixed to the product, especially those imposed by the law. DMF series - Torque reaction arms 60353-12/20... -
Page 36: Residuals Risks
6.3 Contra-indications Do not immerse. Do not expose to liquid splashes. Do not expose to dusty atmospheres. Do not oil the arms. Do not use near to a heat source. DMF series - Torque reaction arms 60353-12/20... -
Page 37: Standards
78317 MAUREPAS CEDEX FRANCE 7.2 Markings DMF/DMFi Equipment designation Torque(Nm) Max admissible torque Name and address of the equipment manufacturer Equipment designed and manufactured in accordance with the requirements of European Directives 2006/42/CE DMF series - Torque reaction arms 60353-12/20... -
Page 38: Transport And Storage
7.4 Recycling and end of service life At the end of service life, torque reaction arms must be sent to suitable recycling programs for ferrous (steel and iron) and non-ferrous (other metal such as aluminium). DMF series - Torque reaction arms 60353-12/20... -
Page 39: Annexes
Download the EC Declaration of Conformity by clicking on the link below or by scaning the QR code: Models Download link QR code http://service.doga.fr/syst/ DMFi dogatech.nsf/liste/00229 DMF LPC DMF LAPC http://service.doga.fr/syst/ DMF AAPC dogatech.nsf/liste/00228 DMF series - Torque reaction arms 60353-12/20... - Page 40 Download the latest version of this manual via this link or via QR code: http://service.doga.fr/syst/dogatech.nsf/liste/60353 © DOGA | DOC.60353-12/20 DMF series - Torque reaction arms 60353-12/20...
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