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Operation and Maintenance Manual
SEM Model SSD1-HS Disintegrator
MAN-015 | Created: 12/10/2019 | ECN: 00486
Serial Numbers SSD1-0100 and up
Serial Numbers SSD1-0104-50 and up
For service, parts, and customer support, contact us:
SECURITY ENGINEERED MACHINERY
5 Walkup Drive • Westborough, MA 01581
service@semshred.com
1-508-366-1488
www.semshred.com
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Table of Contents
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Summary of Contents for SEM SSD1-HS
- Page 1 Operation and Maintenance Manual SEM Model SSD1-HS Disintegrator MAN-015 | Created: 12/10/2019 | ECN: 00486 Serial Numbers SSD1-0100 and up Serial Numbers SSD1-0104-50 and up For service, parts, and customer support, contact us: SECURITY ENGINEERED MACHINERY 5 Walkup Drive • Westborough, MA 01581 service@semshred.com...
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Page 2: Table Of Contents
MPTYING THE ASTE OLLECTION ACUUM ....................14 CCESSING THE UTTING HAMBER ....................15 NIFE EMOVAL AND HARPENING ..........................20 CREEN HANGE ......................... 21 RIVE DJUSTMENT 8. SPARE PARTS ..........................22 9. ELECTRICAL SCHEMATICS ........................ 22 Model SSD1-HS 508.366.1488 | semshred.com Page 1 of 23... -
Page 3: Safety Considerations
ü Make sure that all guards and access panels are in place at all times, unless the power is locked off for maintenance work or cleaning. ü SEM recommends that machine operators wear safety glasses, hearing protection, a mask, and if doing maintenance or opening the cutting chamber, cut resistant gloves. It is up to each customer to determine the PPE for their individual site. -
Page 4: General Overview
2 – General Overview Front View ON/OFF Selector Switch Vac Full Indicator Feed Drawer Hour Meter Closed Cabinet Hopper Cover Cutting Chamber Waste Collection Vacuum Transition Open Cabinet Model SSD1-HS 508.366.1488 | semshred.com Page 3 of 23... -
Page 5: Rear View
See section 7.3 for electrical panel diagrams. Electrical Panel Cover Rear Cabinet Electrical Panel Main Contactor Disintegrator Overload Circuit Breaker Vacuum Overload Fuse (1/10 A) – 120/1/60 Timer Fuse (3/10 A) – 220/1/50 Model SSD1-HS 508.366.1488 | semshred.com Page 4 of 23... -
Page 6: Unpacking
Unit Location: The Model SSD1-HS can be located in an office or warehouse area within 10 feet of a wall receptacle. It is recommended that the machine be at least 3-4 inches away from the wall for proper ventilation. -
Page 7: Installation
5/32” or 9/64” Allen wrench. • Reset any tripped overloads or safety disconnects. Tripped overload will point sideways. • Plug in the unit to test if it is on and replace the electrical panel cover. Model SSD1-HS 508.366.1488 | semshred.com Page 6 of 23... -
Page 8: Operation
OFF position. This will initiate a timed shutdown. The machine will continue to run for three minutes, while the cutting chamber, hopper, and evacuation line are cleared of any partially destroyed material. Model SSD1-HS 508.366.1488 | semshred.com Page 7 of 23... -
Page 9: Clearing A Jam
3. Open front door of disintegrator cabinet. 4. Remove plate on front hopper to access the cutting area. 5. Remove loose product (SEM recommends wearing cut resistant gloves). 6. Rotate rotor toward the rear of the machine (using the drive belt) to free its movement. -
Page 10: Feeding Information
5. Place material into feed drawer. 6. Close feed drawer and the material will fall into the cutting chamber. 7. Repeat 4-6. Note that closing the feed drawer all the way after each feed cycle provides the most sound reduction. Model SSD1-HS 508.366.1488 | semshred.com Page 9 of 23... - Page 11 Acceptable Materials and Required Deconstruction It's imperative that this section is not overlooked while using the Model SSD1-HS. Most media types contain some materials that are hazardous to both the machine and the user. Certain devices, such as phones and tablets, will need to be deconstructed to remove parts including batteries, thick metal pieces, glass, and more.
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Page 12: Feed Rate
Feed Rate Important: See the following chart for feed rates and throughputs for various types of media that can be disintegrated using the SSD1-HS. Important: The feed rate should be adjusted accordingly depending on the size of the media being destroyed. Larger material should have a reduced feed rate. -
Page 13: Maintenance
2. Grease with Gulflex “A” multi-purpose, or equivalent. Filter Change: Approximately every 16-20 hours: 1. De-energize unit using proper LOTO procedures. SEM recommends wearing a mask, gloves, and eye protection 2. Remove the vacuum from the vacuum cabinet. 3. Unlock the tabs on the sides and pull the vacuum from the container. Remove the hose if necessary. -
Page 14: Emptying The Waste Collection Vacuum
Overfilling the waste collection vacuum can result in damage to the vacuum unit and to the machine. If the BIN FULL light is illuminated, change the bag immediately to avoid damage to the unit. Model SSD1-HS 508.366.1488 | semshred.com Page 13 of 23... -
Page 15: Accessing The Cutting Chamber
4. Lift Feed Assembly up from the front while pulling it towards the operator of the machine. 5. Remove the 12 #10-32” screws using 5/32” Allen wrench in the bottom of the hopper. Hopper Cutting Chamber Figure 5.1: Removing hopper Model SSD1-HS 508.366.1488 | semshred.com Page 14 of 23... -
Page 16: Knife Removal And Sharpening
In all cases, knives should be changed and sharpened at a minimum of 25 hours of usage to avoid excess dust and potential jams. SEM highly recommends that this work be completed by SEM trained technicians. Damage to equipment and harm to personnel may occur if work is not performed correctly. - Page 17 To avoid downtime, it is best to have a spare set of sharp knives on hand at all times. Dull blades removed from the machine must be sharpened as a set (3 rotor/2 bed) by a qualified sharpener to ensure proper operation. SEM offers sharpening services. Call 800-225-9293 for more information. 1. Remove front and rear deflectors. Requires 1/2” wrench.
- Page 18 8. Wipe off rotor flats and rotor knives before attaching them one at a time with nine 3/8”-24 x 3/4" socket head cap screw. Beveled edge of knife sits in notch of rotor corner. Knife Bevel Figure 7 Model SSD1-HS 508.366.1488 | semshred.com Page 17 of 23...
- Page 19 11. Torque bed knives to 45-50 ft./lbs. Torque wrench should not be used as a socket wrench and should be calibrated to ensure proper tightening to avoid damage. SEM offers a complete toolkit for this system. Double check knife clearance after torqueing bolts.
- Page 20 Failure to sharpen or replace knives will result in excess dust, frequent jamming of cutting chamber, reduced throughput, excess vibration, and increased noise throughout the machine. Contact SEM for sharpening and service plans. Model SSD1-HS...
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Page 21: Screen Change
Particle size integrity cannot be guaranteed if screen is damaged – contact manufacturer. 6. Align new/empty screen with set screws and replace the six 5/16”-18 nuts. Caution: Material resting on the screen may fall through upon removal. SEM recommends eye protection, mask, and gloves as minimum PPE. Nuts to... -
Page 22: Drive Belt Adjustment
5. Reinstall hopper and feed assembly in reverse order. IMPORTANT: Belt should be checked and tightened if required after first two days of operation. After that, check tension monthly and replace belt yearly. See Section 8 for spare parts. Model SSD1-HS 508.366.1488 | semshred.com Page 21 of 23... -
Page 23: Spare Parts
Assortment of tools for machine maintenance 553TK200 Standard Knife Set (1) Set of Standard Knives (3 rotor & 2 bed) 391200K/3 Vacuum Bags 4 Gallon Bags for SSD1-HS Vac, 2/Pack 9196400 Vacuum Filter HEPA Filter for SSD1-HS Vac 9034100 Drive Belt... - Page 24 For service, parts, and customer support, contact us: SECURITY ENGINEERED MACHINERY 5 Walkup Drive • Westborough, MA 01581 service@semshred.com 1-508-366-1488 www.semshred.com Follow us on social media: Facebook: https://www.facebook.com/semshred Twitter: https://twitter.com/semsecure Linkedin: https://www.linkedin.com/company/security-engineered-machinery Youtube: https://www.youtube.com/user/datadestruction Model SSD1-HS 508.366.1488 | semshred.com Page 23 of 23...
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