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Table of Contents
Related Manuals for Infranor XtrapulsCD1-pm Series
Summary of Contents for Infranor XtrapulsCD1-pm Series
- Page 1 XtrapulsCD1-pm Installation manual PROFIBUS POSITIONER...
- Page 2 Never get in contact with the connectors. DISPOSAL This symbol indicates that INFRANOR devices must be eliminated by selective disposal and not with household waste. All electrical industrial automatisms which lifetime is coming to its end are Waste Electronic and Electrical Equipment (WEEE) according to article R543-172 of the French Environmental Code.
- Page 3 Sorting instructions may vary according to regions / countries. INFRANOR does not assume any responsibility for any physical or material damage due to improper handling or wrong descriptions of the ordered items. Any intervention on the items, which is not specified in the manual, will immediately cancel the warranty.
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Page 4: Table Of Contents
XtrapulsCD1-pm – Installation manual Content PAGE CONTENT ..............................4 CHAPTER 1 – GENERAL DESCRIPTION ....................6 1- INTRODUCTION ..........................6 2 – DESCRIPTION / COMPLIANCE WITH THE STANDARDS ............6 2.1 - GENERAL DESCRIPTION ......................6 2.2 - REFERENCE TO THE STANDARDS: "CE" CERTIFICATION..........7 2.3 - REFERENCE TO THE STANDARDS: "UL" LISTING ...............7 3 - OTHER DOCUMENTS REQUIRED FOR THE COMMISSIONING ..........7 CHAPTER 2 –... - Page 5 XtrapulsCD1-pm – Installation manual CHAPTER 4 - CONNECTIONS ......................27 1 - CONNECTION DIAGRAMS ......................27 1.1 – XTRAPULS CD1-pm-230/I POSITIONER ................27 1.2 – XTRAPULS CD1-pm-400/I POSITIONER ................28 1.3 – SERIAL LINK CONNECTION ....................28 1.4 – CONNECTION OF A BACKUP BATTERY FOR THE 24 VDC AUXILIARY SUPPLY ..29 1.5 –...
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Page 6: Chapter 1 - General Description
XtrapulsCD1-pm – Installation manual Chapter 1 – General description 1- INTRODUCTION Series XtrapulsCD1-pm Profibus positioners are PWM servo drives for the control of AC sinusoidal motors (brushless) equipped with a position sensor. The XtrapulsCD1-pm servo drive is available as a stand-alone single-axis block that includes all supplies and mains filter. -
Page 7: Reference To The Standards: "Ce" Certification
XtrapulsCD1-pm – Installation manual The very small dimensions of the XtrapulsCD1-pm positioner allow an optimum integration in 300 mm deep cabinets (connectors included). The XtrapulsCD1-pm positioner operates with a PROFIBUS DP interface or in stand-alone by using only digital I/Os. The selection of the various operation modes (PROFIBUS or stand-alone) is made by means of micro-switches accessible by the operator. -
Page 8: Chapter 2 - Specifications
XtrapulsCD1-pm – Installation manual Chapter 2 – Specifications 1 - MAIN TECHNICAL DATA 1.1 – XTRAPULS CD1-pm-230-/I POSITIONER Mains operated power supply voltage 230 V + 10 %/- 15 % 1~ or 3~, 50 - 60 Hz Isolated auxiliary galvanic and motor brake 24 V +/- 15 % - 320 mA without brake supply voltage... -
Page 9: Common Specifications To Both Positioner Versions Xtrapuls Cd1-Pm-230/I And Xtrapuls Cd1-Pm-400/I
XtrapulsCD1-pm – Installation manual OUTPUT CURRENT RATINGS (at a maximum room temperature of 40°C) Output voltage range for 400-480 VAC (rms) three-phase mains Output current range: 1.8 A, 2.7 A, 5.1 A, 7.2 A, 14 A, 30 A, 45 A, 70 A, 90 A (rms) Max. - Page 10 XtrapulsCD1-pm – Installation manual Max. motor speed Adjustable from 100 rpm to 25.000 rpm Resolver input Position conversion: 65536 ppr (16 bit) Excitation frequency: 8 kHz Transformation ratio: 0.3 to 0.5 (other available values are factory set) Encoder input Selectable by software: Quadrature signals A &...
- Page 11 F-400-70/90 Electrical standards for industrial machines: - EN 60204-1 : insulator 1500 Vac / 1 mn leakage current > 30 mA (EMI filters). XtrapulsCD1-pm series have been “ ” listed according Compliance with the standards: listing to UL508C, and UL840 regarding the insulator.
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Page 12: Dimensions
XtrapulsCD1-pm – Installation manual 2 - DIMENSIONS 2.1 - XTRAPULS CD1-pm-230/I POSITIONER 2.2 - XTRAPULS CD1-pm-400/1.8 TO 7.2 A POSITIONER 2.3 - XTRAPULS CD1-pm-400/14 A 2.4 - XTRAPULS CD1-pm-400/30/45/70 AND 90 A POSITIONER POSITIONER Chapter 2 – Specifications... -
Page 13: Braking Resistor Dp 100/100, Dp 200/100, Dp 50/200, Dp 33/280 And Dp 16.5/560
XtrapulsCD1-pm – Installation manual 2.5 - BRAKING RESISTOR dp 100/100, dp 200/100, dp 50/200, dp 33/280 and dp 16.5/560 dp 16.5/560 Connection of the braking resistor EF 400, 16.5 /560 W on pins 1 and 3 of the braking resistor connector. dp 50/200, dp 100/100 and dp Dimensions dp 33/280... -
Page 14: Fastening
XtrapulsCD1-pm – Installation manual 3 - FASTENING VERTICAL MOUNTING IS MANDATORY! 3.1 - XTRAPULS CD1-pm-230/I POSITIONER 3.2 - XTRAPULS CD1-pm-400/1.8 TO 7.2 A POSITIONER 3.3 - XTRAPULS CD1-pm-400/14 A 3.4 - XTRAPULS CD1-pm-400/30/45/70 AND 90 A POSITIONER POSITIONER Chapter 2 – Specifications... -
Page 15: Multiaxes Cabinet Mounting
XtrapulsCD1-pm – Installation manual 4 – MULTIAXIS CABINET MOUNTING 4.1 - XTRAPULS CD1-pm-230/I POSITIONER 4.2 - XTRAPULS CD1-pm-400/1.8 TO 7.2 A POSITIONER 4.3 - XTRAPULS CD1-pm-400/14 A 4.4 - XTRAPULS CD1-pm-400/30/45/70 AND 90 A POSITIONER POSITIONER Chapter 2 - Specifications... -
Page 16: Chapter 3 - Inputs - Outputs
XtrapulsCD1-pm – Installation manual Chapter 3 - Inputs - Outputs 1 - CONNECTOR LOCATION Chapter 3 - Inputs-Outputs... -
Page 17: Leds
XtrapulsCD1-pm – Installation manual 2 - LEDs 2.1 – DRIVE ERROR LEDs Location: below the X4 command connector SYS (yellow) ON (green) ERROR (red) AP (red) BUS (green) BUSY (yellow) ON: power supply SYS: system fault ERROR: Faults grouped on "ERROR" Led: These faults are coded and can be displayed by means of the VDSetup software via the serial RS232 link or the Profibus. -
Page 18: X2: Digital I/Osconnector
XtrapulsCD1-pm – Installation manual 4 - X2: DIGITAL I/Os CONNECTOR Sub D 25 pins male (same connector for all drive types in 230 V and 400 V) Pins Description Optocoupled input "START" Optocoupled input "STOP" Optocoupled input IN1 Optocoupled input IN2 Optocoupled input IN3 0 V external Optocoupled input IN4... - Page 19 XtrapulsCD1-pm – Installation manual SPECIFICATIONS OF THE LOGIC INPUTS : IN1 to IN6 CD1-pm 8.2 k 100 nF Logic input The input voltage corresponding to level 1 is between 18 V and 30 V 100 kΩ These inputs are optocoupled and work in positive logic. SPECIFICATIONS OF THE LOGIC OUTPUTS: SEQ, POS, SPEED, OUT1 to OUT4 CD1-pm +24 V external +24 V external...
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Page 20: X3: Encoder Connector
XtrapulsCD1-pm – Installation manual SPECIFICATIONS OF THE ANALOG INPUT CD1-pm 16 K 100 K 100 K X2-21 20 K 1 nF X2-23 SPECIFICATIONS OF THE ANALOG OUTPUT 4.7 nF CD1-pm 200 K 33 K X2-22 X2-23 5 – X3: ENCODER CONNECTOR Sub D 25 pins female (same connector for all drive types in 230 V and 400 V) 5.1 - X3 CONNECTOR FOR TTL INCREMENTAL ENCODER &... -
Page 21: X3 Connector For Sincos Incremental Encoder & Hes Input (Sub D 25 Pins Female)
XtrapulsCD1-pm – Installation manual ENCODER INPUT LINES SPECIFICATION +5 V +5 V +5 V 3.3 K Receiver 75-176 Receiver X3- 5 200 R 200 R 75-176 X3- 6,7 470 R X3- 18 X3- 19,20 (*)The 470 resistor is wired as from index: 400/1.8 to 7.2 A 400/14 A 400/30 to 45 A... -
Page 22: X3 Connector For Absolute Single Turn Sin/Cos Encoder (Sub D 25 Pins Female)
XtrapulsCD1-pm – Installation manual SPECIFICATION OF THE SIN/COS ENCODER CHANNELS CD1-pm 20 K X3-1,2,13 20 K 120 R 20 K X3-14,15,25 20 K Uref SPECIFICATION OF THE HALL SENSORS INPUT LINES +3.3 V CD1-pm 10 K X3-11,12,24 74HC14 1 nF X3-23 5.3 - X3 CONNECTOR FOR ABSOLUTE SINGLE TURN SIN/COS ENCODER (Sub D 25 pins female) The “Absolute single-turn SinCos encoder”... -
Page 23: X3 Connector For Encoder Output (Sub D 25 Pins Female)
XtrapulsCD1-pm – Installation manual SPECIFICATION OF THE SIN/COS ENCODER CHANNELS CD1-pm 20 K X3-1,2,13 20 K 120 R 20 K X3-14,15,25 20 K Uref SPECIFICATION OF THE SIN/COS COMMUTATION CHANNELS 75 K CD1-pm X3-3,4 20 K 20 K X3-16,17 75 K Uref 5.4 - X3 CONNECTOR FOR ENCODER OUTPUT (Sub D 25 pins female) At power on, the differential channels A, B and Z are configured as encoder inputs. -
Page 24: X4: Command Connector
XtrapulsCD1-pm – Installation manual SPECIFICATION OF THE ENCODER OUTPUT SIGNALS +5 V +5 V +5 V 3.3 K Driver Driver 200 R 200 R 75-176 75-176 X3- 6,7 X3- 5 X3- 19,20 X3- 18 6 - X4: COMMAND CONNECTOR 8 pins male connector (with 5.08 mm pitch) - Same connector for all drive types in 230 V and 400 V. Female connector supplied. -
Page 25: Specification Of The "Aok" Logic Relay Output
XtrapulsCD1-pm – Installation manual 6.2 - SPECIFICATION OF THE "AOK" LOGIC RELAY OUTPUT +12V X4-1 Bidirectional transile X4-2 Relay contact: closed if drive ready, open if fault. Pmax = 10 W with Umax = 50 V and Imax = 100 mA. 7 - X5: RS-232 CONNECTOR Sub-D 9 pins male (same connector for all drive types in 230 V and 400 V) FUNCTION... -
Page 26: X9: Power Connector: Mains, Motor, Braking Resistor (Cd1-Pm-230 V & 400 V)
XtrapulsCD1-pm – Installation manual 10 - X9: POWER CONNECTOR: MAINS, MOTOR, BRAKING RESISTOR (CD1-pm-230 V & 400 V) Xtrapuls CD1-pm-230/I: 10 pins male connector (with 5.08 mm pitch). Female connector supplied. Xtrapuls CD1-pm-400/I: 10 pins male connector (with 7.62mm pitch). Female connector supplied. Xtrapuls CD1-pm-400/70 and 90: 10 pins male connector (with 10.16 mm pitch). -
Page 27: Chapter 4 - Connections
XtrapulsCD1-pm – Installation manual Chapter 4 - Connections 1 - CONNECTION DIAGRAMS 1.1 – XTRAPULS CD1-pm-230/I POSITIONER (For the UL compliant connection, see chapter 4, section 3.4). Note: The 24 V and power supplies protection, on source side, must be made by the user. Chapter 4 - Connections... -
Page 28: Xtrapuls Cd1-Pm-400/I Positioner
XtrapulsCD1-pm – Installation manual 1.2 – XTRAPULS CD1-pm-400/I POSITIONER See chapter 4, section 3.5 for the UL compliant connection Note: The 24 V and power supplies protection, on source side, must be made by the user. 1.3 – SERIAL LINK CONNECTION 360°... -
Page 29: Connection Of A Backup Battery For The 24 Vdc Auxiliary Supply
XtrapulsCD1-pm – Installation manual 1.4 – CONNECTION OF A BACKUP BATTERY FOR THE 24 VDC AUXILIARY SUPPLY The Xtrapuls CD1-pm positioner consumption is 320 mA with 24 V . So, a 24 V / 30 A/h battery can keep the positioner under voltage during i.e. -
Page 30: Wiring Recommendations
XtrapulsCD1-pm – Installation manual 2 - WIRING RECOMMENDATIONS (according to EN61000.4-2-3-4-5 and EN55011 standards - see diagram "Shield connection on the connectors " – chapter 4, section 2.2). 2.1 – GROUND CONNECTIONS AND LEAKAGE CURRENT CAUTION Each potential conducting element must be shielded. Several potential conductors in the same sleeve must be twisted and shielded. -
Page 31: Connectors Shield Connection
XtrapulsCD1-pm – Installation manual 2.2 – CONNECTORS SHIELD CONNECTION RULE The shield should never be interrupted or corrupted over the whole cable length. NOTE When the 360° shield connection is made by means of a collar, it is not necessary to connect a cable on the appropriate pin of the SUB-D connector. -
Page 32: Connection View Of Xtrapuls Cd1-Pm-400/30/45/70 And 90 A
XtrapulsCD1-pm – Installation manual 2.3 – CONNECTION VIEW OF XTRAPULS CD1-pm-400/30/45/70 and 90 A Maximum tightening torque of the ground connection: 3.6 Nm. 2.4 - MOTOR, RESOLVER AND ENCODER CABLES Motors, resolvers and encoders are grounded via their housing. Cable inputs must be made by means of metal connectors with collars allowing the 360° shield connection. The resolver cable must be pair twisted and shielded (sin, cos, ref.). -
Page 33: Serial Link Cables
XtrapulsCD1-pm – Installation manual Due to this voltage drop: ▪ an encoder with a large power supply voltage range should be preferred, ▪ if the encoder has got power supply SENSE feedback lines, they can be connected to the power supply lines in order to reduce the voltage drop by the half (the SENSE feedback signal is not used in the Xtrapuls CD1 range), ▪... -
Page 34: Requirements Of Compliance With The Ul Standards
XtrapulsCD1-pm – Installation manual 3 - REQUIREMENTS OF COMPLIANCE WITH THE UL STANDARDS The UL listing requires the following conditions to be fulfilled by the installer of the drives. 3.1 – CONNECTION BY MEANS OF FASTON SOCKET The installer must use a UL listed quick connect for ground connections (0.250 inches or 6.35 mm wide nominal) on all drives equipped with FASTON sockets. -
Page 35: Xtrapuls Cd1-Pm-230/I Drive: Connection Diagram With Protections By "Ul" Fuses
XtrapulsCD1-pm – Installation manual 3.4 – XTRAPULS CD1-pm-230/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" FUSES (according to section 3.3 of this chapter). Chapter 4 - Connections... -
Page 36: Xtrapuls Cd1-Pm-400/I Drive: Connection Diagram With Protections By "Ul" Fuses
XtrapulsCD1-pm – Installation manual 3.5 – XTRAPULS CD1-pm-400/I DRIVE: CONNECTION DIAGRAM WITH PROTECTIONS BY "UL" FUSES (according to section 3.3 of this chapter) IMPORTANT ▪ The installer of the drives has to use a UL listed quick connect for ground connection (0.250 inches or 6.35 mm wide nominal) ▪... -
Page 37: Connection Example For A Ul Compliant Multiaxis Application
XtrapulsCD1-pm – Installation manual 3.6 – CONNECTION EXAMPLE FOR A UL COMPLIANT MULTIAXIS APPLICATION 4 – FIRST POWERING OF THE XTRAPULS CD1-pm POSITIONER 4.1 - VERY IMPORTANT Check the connections, particularly of the 24 VDC and power supplies. There are two different positioner voltage versions: 230 VAC and 400 VAC. -
Page 38: Chapter 5 - Appendix
XtrapulsCD1-pm – Installation manual Chapter 5 – Appendix 1 - HARDWARE ADJUSTMENTS OF THE LOGIC BOARD Chapter 5 - Appendix... -
Page 39: Adjustment To Various Resolver Types
XtrapulsCD1-pm – Installation manual 2 – ADJUSTMENT TO VARIOUS RESOLVER TYPES For other resolver connections than the Infranor standard (chapter 3, section 3), see following wiring diagram of the X1 connector as well as the manufacturer's diagram: For the use of resolvers with transformation ratios out of the range 0.3 to 0.5, the adjustment must be factory set. -
Page 40: Energy Recuperation Via A Braking Resistor
XtrapulsCD1-pm – Installation manual 4 - ENERGY RECUPERATION VIA A BRAKING RESISTOR All Xtrapuls CD1 drives are equipped with the power feedback system. When the motor is decelerating with high inertia and high speed, the mechanical braking energy is reflected to the drive. This energy is dissipated inside a resistor called "braking resistor".
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