Infranor XtrapulsPac 230/05 Series Installation Manual

Safe torque off

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XtrapulsPac
Safe Torque Off
I n s t a l l a t i o n G u i d e
1

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Summary of Contents for Infranor XtrapulsPac 230/05 Series

  • Page 1 XtrapulsPac ™ Safe Torque Off I n s t a l l a t i o n G u i d e...
  • Page 2 In order to comply with the 2002/96/EC directive of the European Parliament and of the Council of  27 January 2003 on waste electrical and electronic equipment (WEEE), all INFRANOR devices have got a sticker symbolizing a crossed-out wheel dustbin as shown in Appendix IV of the 2002/96/EC Directive.
  • Page 3  Sorting instructions may vary according to regions / countries. INFRANOR does not assume any responsibility for any physical or material damage due to improper handling or wrong descriptions of the ordered items. Any intervention on the items, which is not specified in the manual, will immediately cancel the warranty.
  • Page 4: Table Of Contents

    XtrapulsPac™ "Safe Torque Off" manual Content PAGE CONTENT ................................... 4 CHAPTER 1 - GENERAL DESCRIPTION ........................5 CHAPTER 2 - SPECIFICATIONS ..........................6 2.1 - FUNCTIONAL DIAGRAM ..........................6 2.2 - COMMAND SYSTEM CONCEPTION ......................6 2.2.1 - Safety instructions ............................. 6 2.2.2 - STO connection ............................
  • Page 5: Chapter 1 - General Description

    XtrapulsPac™ "Safe Torque Off" manual Chapter 1 - General description Safe Torque Off (STO) definition according to the EN 61800-5-2 standard: "Power, that can cause the rotation of a motor (or displacement in the case of a linear motor), is not applied to the motor.
  • Page 6: Chapter 2 - Specifications

    XtrapulsPac™ "Safe Torque Off" manual Chapter 2 - Specifications 2.1 - FUNCTIONAL DIAGRAM The "Safe Torque Off" function allows to keep the motor shaft free by avoiding the IGBT module commutation. This is achieved by PWM removal. XtrapulsPac drive INTELLIGENT POWER MODULE STO1/ Drivers BUFFER...
  • Page 7: Sto Connection

    XtrapulsPac™ "Safe Torque Off" manual or a short-circuit detection device must be integrated. Take care that, as the STO function performs the motor power removal without shutting down the power supply, electrical risks are remaining when the STO function is active or inactive. In applications with vertical axes, additional measures (mechanical brake) may be necessary.
  • Page 8 XtrapulsPac™ "Safe Torque Off" manual If the monitoring part detects incoherences between channel 1 and 2, it locks both channels in the safe state. The STO fault cannot be reset. This state can only be exited by shutting down the 24V power supply. At this moment, the user must find and solve the problem that caused this fault state.
  • Page 9: Performance Level

    XtrapulsPac™ "Safe Torque Off" manual 2.2.4 - Performance level The performance level of the STO function depends on the revision of the hardware part. According to the drive type and serial number, define your STO revision for knowing the achievable performance level. Drive type Serial Number STO revision...
  • Page 10: Periodic Inspection Routines

    XtrapulsPac™ "Safe Torque Off" manual 2.2.5 - Periodic inspection routines The well-working of the function needs to be checked at least once a year and during the validation of the machine safety functions. The goal of this procedure is to verify that all subsystems of the safety function are operational. The command system must integrate a checking mode reserved to an operator aware of potential risks due to a wrong operation of the safety system.
  • Page 11: Chapter 3 - Connection Example

    XtrapulsPac™ "Safe Torque Off" manual Chapter 3 - Connection example The following diagram examples are given to make the integration of the safety function easier. The integration of the STO function must be the result of a risk analysis of the complete machine. 3.1 - EXAMBLE 1: STOP CATEGORY 0 ACCORDING TO EN 60204-1 COMPLYING WITH EN13849-1 CAT.
  • Page 12: Example 2: Stop Category 1 According To En 60204-1 Complying With En13849-1 Cat

    XtrapulsPac™ "Safe Torque Off" manual 3.2 - EXAMPLE 2: STOP CATEGORY 1 ACCORDING TO EN 60204-1 COMPLYING WITH EN13849-1 CAT. 3 High inertia axis application / low resistive torque In the following example, a safe Stop 1 is performed. The delay between the deceleration ramp and the STO activation is safe.
  • Page 13 United Kingdom Contact Other representations: Austria, Denmark, India, Israel, Poland, Slovenia, Turkey Manufacturer: INFRANOR SAS  29, avenue Jean Moulin  F-65100 LOURDES  © INFRANOR , September 2020 - All rights reserved Chapter 3 – Connection examples Issue: 2.2...

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