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Sealey POWER TOOLS SA35.V2 Instructions page 2

Air operated 10mm belt sander

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1.2.
LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. The dust from the removal of such paint is toxic if
ingested/inhaled and must, therefore, be avoided. The following actions must be taken before using the
sander on a surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed.
(Modern paints do not have lead content).
2.
DANGER! Keep all persons and pets away from the work area. The following persons are
particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.
3.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Sealey ref. SSP1699)
b) PE Coated Hooded Coverall (Sealey ref. SSP265-L).
c) Latex Gloves (Sealey ref.SSP24).
4.
Take adequate measures to contain the paint dust, flakes and scrapings.
5.
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of in sealed bags or containers and according to local
Authority guidelines.
Risk of Hand Arm Vibration Injury.
The SA35.V2 Medium Stroke Air Hammer, when operated in accordance with these instructions and tested in accordance with
EN 28662-1: 1993 results in the following vibration emission declared in accordance with BS EN12096: 1996.
Measured vibration emission value: ...................... 0.4m/s
2
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome: This item represents a low Hand Arm Vibration risk
to users. The calculated maximum usage period exceeds 8 hours. We recommend appropriate safety equipment is utilised and
regular breaks for the operator are employed to reduce any residual risk of fatigue or repetitive strain injury.
3.
PREPARING FOR USE
3.1.
Air Supply
Recommended hook-up procedure is shown in fig.1.
3.1.1. Ensure the sander air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow of 7cfm.
3.1.3.  WARNING! Ensure the air supply is clean and does not exceed 90psi.
Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean compressor air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose size should be 1/4" I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
3.2.
Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome this,
connect a leader hose to the sander. A quick change coupling may then be used to connect the leader hose to
the air line recoil hose. See figs.1 & 2.
fig.1
Uncertainty: ............................................0.16m/s
2
fig.2
SA35.V2 Issue No. 4 - 09/04/09
4. OPERATING INSTRUCTIONS
4.1.
Unpack the product and check contents against
the parts listed below. If there is anything
damaged or missing contact your supplier
immediately.
Contents:
a) SA35.V2 Belt Sander.
b) 3 x Sanding Belt
c) 2 x Hex. Key
WARNING! Ensure that you have read and
understood the safety instructions in Section 1.
4.2.
Loosening clamp bolt (fig.3.1. on the top of sander)
allows the angle between the grip and the belt to be
altered to suit the job in hand.
After adjustment retighten the clamp bolt.
4.3.
Once connected to the air supply the sander is started by squeezing the trigger (2).
4.4.
To remove and replace the sanding belt push the idle pulley (3) towards the drive pulley (4) against
spring pressure. The pulley bracket (5) will retract and lock allowing removal/fitting of the belt. When the
new belt is in position release the pulley bracket by pushing in and holding the idle pulley, then press and
hold the tension bar (6) whilst releasing the pressure on the idle pulley.
4.5.
The tracking of the belt can be altered by adjusted cross head screw (7).
5. MAINTENANCE
WARNING! Disconnect sander from air supply before changing accessories, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
5.1.
If the air supply system does not have an oiler lubricate the sander daily with a few drops of a good
grade air tool oil, such as Sealey ATO/500 or ATO/1000, dripped into the air inlet (fig.3.8) before use.
5.2.
Clean the sander after use and change belt when required.
5.3.
Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air filter
(located in the area of the air inlet), remove the filter and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE No.10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4.
For a full service contact your local Sealey service agent.
5.5.
When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.
Declaration of Conformity
We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards
and directives. The construction file for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
Air Operated 10mm Belt Sander
Model: SA35.V2
2006/42/EC Machinery Directive
93/68/EEC Marking Directive
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and
component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy
of our catalogue and latest promotions call us on 01284 757525 and leave your full name, address and postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
fig.3
Signed by Mark Sweetman
1st March 2009
For Jack Sealey Ltd. Sole distributor in the UK of
Sealey Power Products.
01284 757500
www.sealey.co.uk
W e b
01284 703534
sales@sealey.co.uk
email
SA35.V2 Issue No. 4 - 09/04/09

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