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FISNAR I&J7000 Series Operating Manual

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Part # 561978B
I&J7000 Series Operating Manual
Rev. H May 04
I&J7000 SERIES
OPERATING MANUAL
- Page 1 -
© 2003 I&J Fisnar Inc.

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  • Page 1 Part # 561978B I&J7000 Series Operating Manual Rev. H May 04 I&J7000 SERIES OPERATING MANUAL - Page 1 - © 2003 I&J Fisnar Inc.

  • Page 2: Table Of Contents

    ..............35 HANGING FROM EACH ODE TO SECTION 5: DISPENSING PARAMETERS ................36 ......................37 ISPENSE ETUP ........................38 LEARANCE ......................39 ISPENSE ETUP ..........................40 ETRACT ........................42 DJUST RIGIN - Page 2 - © 2003 I&J Fisnar Inc.
  • Page 3 Program .............................. 70 4.2. Memory ............................... 70 4.3. Teach Pendant ............................. 70 4.4. Relocate Data ............................71 4.5. Lock or Unlock Program ........................72 4.6. Password ............................. 72 4.7. Cycle Counter............................73 - Page 3 - © 2003 I&J Fisnar Inc.
  • Page 4 I&J7400B - Z Axis Parts List ......................103 ..................... 104 LECTRICAL ARTS 4.1. I&J7200A Electrical Diagram #1 ....................... 104 4.5. I&J7300B Electrical Drawing #1 ....................... 109 4.9. I&J7400B Electrical Diagram #1 ....................... 117 - Page 4 - © 2003 I&J Fisnar Inc.

  • Page 5: Introduction

    I&J7000 Series Operating Manual Part # 561978B Section 1: Introduction Rev. H May 04 Section 1: Introduction - Page 5 - © 2003 I&J Fisnar Inc.

  • Page 6: Safety Precautions

    1.1 In order to meet the requirements of the European Community (CE) safety directives, the robot must be placed in an enclosure supplied by I&J Fisnar Inc. The enclosure will prevent the operator from entering the robot work area and will generate an emergency stop signal if the enclosure door switch is opened while the robot is running.

  • Page 7: Package Contents

    RS232 Cable and Null Modem Adapter I/O Port Connector Power Cord Spare Screws and Hex Key Your system may also include other optional accessories. If any of the above items are missing, please contact the supplier. - Page 7 - © 2003 I&J Fisnar Inc.

  • Page 8: Connector And Switch Locations

    I/O Port RS232 Port Power Switch VGA Monitor Port Keyboard Teach Pendant CF Card Dispenser Purge I&J7200 – Rear View 3.2. Power Inlet Power Outlets Dispenser Cable Connector Ext. Control Connector - Page 8 - © 2003 I&J Fisnar Inc.

  • Page 9: I&J7300 / I&J7400 - Front View

    Power Switch RS232 Port VGA Monitor Port Keyboard Teach Pendant CF Card Dispenser Purge 3.4. I&J7300 / I&J7400 - Rear View Power Inlet Power Outlets Dispenser Cable Connector Ext. Control Connector - Page 9 - © 2003 I&J Fisnar Inc.

  • Page 10: Control Panel

    I&J7000 Series Operating Manual Part # 561978B Section 1: Introduction Rev. H May 04 3.5. Control Panel - Page 10 - © 2003 I&J Fisnar Inc.

  • Page 11: Setup

    I&J7000 Series Operating Manual Part # 561978B Section 2: Setup Rev. H May 04 Section 2: Setup - Page 11 - © 2003 I&J Fisnar Inc.

  • Page 12: Unpack The Robot

    X/Z head to prevent movement and damage during shipment. Remove the shipping bracket by removing the four hex bolts which secure it. Keep the shipping bracket and screws in a safe place for future use. REMOVE - Page 12 - © 2003 I&J Fisnar Inc.

  • Page 13: Setup

    If the system is being used in the European Community, the robot must be placed in an enclosure supplied by I&J Fisnar Inc. The enclosure will prevent the operator from entering the robot work area and will generate an emergency stop signal if the enclosure door switch is opened while the robot is running.
  • Page 14 Be sure that the cables and air lines do not restrict the motion of the robot X/Z head and make sure that they can not become jammed as the robot moves through the work area. - Page 14 - © 2003 I&J Fisnar Inc.

  • Page 15: Teaching Overview

    I&J7000 Series Operating Manual Part # 561978B Section 3: Teaching Overview Rev. H May 04 Section 3: Teaching Overview - Page 15 - © 2003 I&J Fisnar Inc.

  • Page 16: Eaching Verview

    LINE START point type. The locations where the tip changes direction are registered as LINE PASSING points. The end of the line is registered as a LINE END point: - Page 16 - © 2003 I&J Fisnar Inc.
  • Page 17 Once the required point locations for your program have been taught, the teach pendant is no longer required. The unit can be switched to RUN mode and operated using the buttons and switches on the main unit control panel. - Page 17 - © 2003 I&J Fisnar Inc.

  • Page 18: Using The Teach Pendant

    When a number is required, the teach pendant will automatically switch to numeric entry mode. The number represented by each key is shown in the lower right corner of the key. - Page 18 - © 2003 I&J Fisnar Inc.

  • Page 19: Key Assignments

    Accelerate jog speed – used with X+, X-. Y+, Y-, Z Up, Z Down Display Navigation Move forward (1) memory address. Move back (1) memory address. Move forward (10) memory addresses. Move back (10) memory addresses. - Page 19 - © 2003 I&J Fisnar Inc.

  • Page 20: Menu Navigation

    Use the keys 1 – 9, . , and - to enter numbers. 2.6. Running a Program Press the key to home the robot. Press the key to run the program. - Page 20 - © 2003 I&J Fisnar Inc.

  • Page 21: Teach Box Key Assignments

    If pressed twice, cancels the current function. If program is running, cancels the running program. Changes from Point List display mode to single point display when teaching point data. Jump to a specified memory address - Page 21 - © 2003 I&J Fisnar Inc.
  • Page 22 Shortcut for registering a Dispense Point. Shortcut for registering a Line Start Point. Shortcut for registering a Line Passing Point. Undo the last change to the program. Shortcut for registering a Line End Point. - Page 22 - © 2003 I&J Fisnar Inc.
  • Page 23 Re-Undo the last change which was undone. Shortcut for registering a Point Dispense Setup. Shortcut for registering a Line Dispense Setup. Shortcut for registering Line Speed. Shortcut for registering the End Program command. - Page 23 - © 2003 I&J Fisnar Inc.

  • Page 24: Point Type & Function Summary

    Step & Repeat X the X offset and the Y offset. Step & Repeat X indicates that the robot will give priority to the X axis, running the parts along the X axis first. - Page 24 - © 2003 I&J Fisnar Inc.
  • Page 25 Registers the current XYZ location as a Dummy point. The Dummy tip will simply pass through this point. Useful for avoiding obstacles on the work piece. Registers an Initialize point. Causes the robot to perform a Initialize mechanical initialization. - Page 25 - © 2003 I&J Fisnar Inc.

  • Page 26: Setup Menu

    Registers Retract values at the current XYZ location. Retract Setup Retract causes the tip to move up and back over the dispensed bead after line dispensing. - Page 26 - © 2003 I&J Fisnar Inc.

  • Page 27: Menu 1

    Allows the user to set the tip jog speed for teach mode: Jog Speed Low, Middle or High jog speed can be selected. - Page 27 - © 2003 I&J Fisnar Inc.

  • Page 28: Utility Menu

    Allows the password to be set or reset for the current Password program. Protects the program from unauthorized editing. Enables or disables the program cycle counter show in Cycle Counter the display when in run mode - Page 28 - © 2003 I&J Fisnar Inc.

  • Page 29: Menu 2

    Causes a graph of the current program data to be Draw Graph displayed on the teach box LCD. Displays system information, including software version System Info number, work area size and control board version. - Page 29 - © 2003 I&J Fisnar Inc.

  • Page 30: Programming Example

    I&J7000 Series Operating Manual Part # 561978B Section 4: Programming Example Rev. H May 04 Section 4: Programming Example - Page 30 - © 2003 I&J Fisnar Inc.

  • Page 31: Rogramming Xample

    We will use a line speed of 40 mm / second for the lines and arcs in the program For dots, we will use a dispensing time of 0.50 seconds and a waiting time of 0.1 seconds after dispensing - Page 31 - © 2003 I&J Fisnar Inc.
  • Page 32 Jog the tip to the X, Y, Z location of the second point (2: Line Passing). When the location is correct, press the ENTER key, then 3 to register the location as a Line Passing point. - Page 32 - © 2003 I&J Fisnar Inc.
  • Page 33 Dispense Point. ADDR:14 PROG:10 The program is now complete. EMPTY Press ENTER, then 7 to register address 13 as the END of the program. To run the program, press the RUN key.. - Page 33 - © 2003 I&J Fisnar Inc.

  • Page 34: Editing A Program

    Once the location is correct, simply re-register the point as you did when it was first taught, by pressing the ENTER and selecting the point type. The point will be re-registered at the new location. - Page 34 - © 2003 I&J Fisnar Inc.

  • Page 35: Insert / Delete An Instruction

    When the machine is in Run mode, the teaching box is not required. Programs can be selected and run using the switches on the front control panel on the main unit. - Page 35 - © 2003 I&J Fisnar Inc.

  • Page 36: Dispensing Parameters

    I&J7000 Series Operating Manual Part # 561978B Section 5: Dispensing Parameters Rev. H May 04 Section 5: Dispensing Parameters - Page 36 - © 2003 I&J Fisnar Inc.

  • Page 37: Dispense End Setup

    If Dispense End Setup values are registered again, at a higher memory address, all of the points from that memory address forward will use the new values. - Page 37 - © 2003 I&J Fisnar Inc.

  • Page 38: Z Clearance

    Z axis value of the taught point location. For example: Z Clearance = 10 mm RELATIVE: Z = 0 mm 10 mm 10 mm 10 mm - Page 38 - © 2003 I&J Fisnar Inc.

  • Page 39: Line Dispense Setup

    SETUP key, then selecting Line Dispense Setup. The set values will be used by all lines from that memory address forward until new set of Line Dispense Setup values are found. - Page 39 - © 2003 I&J Fisnar Inc.

  • Page 40: Retract

    'stringy' materials as it will lay the material tail down on the dispensed bead. There are three forms of the Retract function: Normal, Square and Forward: #1: RETRACT (NORMAL) #2: RETRACT (SQUARE) #3: RETRACT (FORWARD) - Page 40 - © 2003 I&J Fisnar Inc.
  • Page 41 Retract values will be used for all lines from the current memory address forward until another Retract instruction is found or the function is canceled. - Page 41 - © 2003 I&J Fisnar Inc.

  • Page 42: Adjust Origin

    Jog the tip to the correct location for the reference point. When the location is correct, press ENTER. The program origin will be adjusted for the new tip location. - Page 42 - © 2003 I&J Fisnar Inc.

  • Page 43: Point Type & Function Reference

    I&J7000 Series Operating Manual Part # 561978B Section 6: Point Type & Function Details Rev. H May 04 Section 6: Point Type & Function Reference - Page 43 - © 2003 I&J Fisnar Inc.

  • Page 44: Point Menu

    Line Dis. Setup instruction in a previous memory address. The Line Dis. Setup instruction is registered by pressing the SETUP key. See also Section 6: 2.1 Line Speed and 2.2 Line Dispense Setup. - Page 44 - © 2003 I&J Fisnar Inc.

  • Page 45: Line Passing

    Registers the current XYZ location as an Arc point. Arc points are used to dispense material along an arc or circular path. See Section 4: Programming Example, for an example of the use of an arc point. - Page 45 - © 2003 I&J Fisnar Inc.

  • Page 46: Line End

    This is useful for turning the dispenser OFF before the end of a line to prevent excess material at the line end. Problem: Too much material at the end of the line - Page 46 - © 2003 I&J Fisnar Inc.

  • Page 47: Goto Address

    X Offset between each part, and the Y offset between each part. If, for example, we have a program which dispenses four dots of material on a work piece: The program would consists of the following eight instructions: - Page 47 - © 2003 I&J Fisnar Inc.
  • Page 48 The instruction at memory address 8 should be changed from End Program to Step & Repeat X. To register a Step & Repeat X instruction at memory address 8, do the following: - Page 48 - © 2003 I&J Fisnar Inc.
  • Page 49 1.S Path Repeat group. In our example, we want to repeat 2.N Path all instructions starting with memory address Select: number 4. Type 4 to specify memory address 4, then press ENTER. - Page 49 - © 2003 I&J Fisnar Inc.
  • Page 50 Dis.Time = 0.25 s Tail Time = 0.10 s Dispense Point Dispense Point Dispense Point Dispense Point Step & Repeat X: Cols: 4, Rows: 3, X Off: 30mm, Y Off: 25mm, Addr 4, S Path End Program - Page 50 - © 2003 I&J Fisnar Inc.

  • Page 51: Step & Repeat Y

    Step & Repeat Y works just as Step & Repeat X does, with one difference: priority is given to the Y axis instead of the X axis. Step & Repeat X - S PATH Step & Repeat Y - S PATH - Page 51 - © 2003 I&J Fisnar Inc.

  • Page 52: Brush Area

    If, for example, a brush width of 5 mm was used, the tip will take the following path with the program is run: 5 mm 5 mm 5 mm 5 mm - Page 52 - © 2003 I&J Fisnar Inc.
  • Page 53 Line End Area If, for example, a brush width of 5 mm was used, the tip will take the following path with the program is run: 5 mm 5 mm 5 mm - Page 53 - © 2003 I&J Fisnar Inc.

  • Page 54: Call Subroutine

    The status is (1) if the input pin is disconnected. If 2.Output is selected, the user can enter the output Port (output # 0 – 8), and whether the output should be turned ON or OFF. - Page 54 - © 2003 I&J Fisnar Inc.

  • Page 55: Wait Point

    1.21. Dummy Registers the current XYZ location as a Dummy point. The tip will simply pass through this point. A dummy point is useful for avoiding obstacles on the work piece. - Page 55 - © 2003 I&J Fisnar Inc.

  • Page 56: Initialize

    Registers an Initialize point. Causes the robot to perform a mechanical initialization. The tip will home to position (0,0,0,0) and the robot will re-find the home position using the home position sensors. - Page 56 - © 2003 I&J Fisnar Inc.

  • Page 57: Setup Menu

    These values will effect how far and how fast the tip rises after dispensing. Please see Section 5: 1. Dispense End Setup for a detailed description of this function. - Page 57 - © 2003 I&J Fisnar Inc.

  • Page 58: Z Clearance

    (X=0, Y=0, Z=0) at the start of every program cycle. When executing a program in RUN MODE, the robot will move to the home position set under the Setup, Set Home Position. - Page 58 - © 2003 I&J Fisnar Inc.

  • Page 59: Retract

    This is useful when dispensing high viscosity or string materials as it will lay the material tail down on the dispensed bead. Please see Section 5: 4. Retract for additional information on the retract function. - Page 59 - © 2003 I&J Fisnar Inc.

  • Page 60: Menu 1

    21 and press ENTER to 1.Yes 2.No select destination memory address number 21. The display will now prompt the user to confirm the copy. Press 1 to select Yes and perform the copy. - Page 60 - © 2003 I&J Fisnar Inc.

  • Page 61: Delete

    1. Yes 2.No the range of points. SELECT:_ Press 2 to select Delete. The display will now prompt the user to confirm the deletion. Press 1 to select Yes and delete the data. - Page 61 - © 2003 I&J Fisnar Inc.

  • Page 62: Move

    50 and press ENTER to 1.Yes 2.No select destination memory address number 50. The display will now prompt the user to confirm the move. Press 1 to select Yes and move the data. - Page 62 - © 2003 I&J Fisnar Inc.

  • Page 63: Line Sp (Line Speed)

    The display will now prompt the user to confirm the change. Press 1 to select Yes. All of the line speed instructions in the select range of points will now be multiplied by 1.2. - Page 63 - © 2003 I&J Fisnar Inc.

  • Page 64: Dispen.tm (Dispense Time)

    The display will now prompt the user to confirm the change. Press 1 to select Yes. All of the Point Dispense Setup instructions in the select range of points will now be multiplied by 1.15. - Page 64 - © 2003 I&J Fisnar Inc.

  • Page 65: Offset

    The display will now prompt the user to confirm the change. Press 1 to select Yes. 15 mm will be added to all of the X axis values in the selected range. - Page 65 - © 2003 I&J Fisnar Inc.

  • Page 66: Expand Step & Repeat

    Program instruction at address 52). After: Address Instruction Dispense End Setup Z Clearance Point Dispense Setup Dispense Point Dispense Point Dispense Point Dispense Point Dispense Point Dispense Point Dispense Point Dispense Point End Program - Page 66 - © 2003 I&J Fisnar Inc.

  • Page 67: Program Name

    Z axis to the lowest point the Z axis should be allow to travel (the highest Z axis numeric value), then select Menu 1, 4. Z Axis Limit. The Z axis range of motion will be limited to the current value. - Page 67 - © 2003 I&J Fisnar Inc.

  • Page 68: Initial Output Status

    The Jog Speed setting allows the user to select the jog speed for programming in Teach mode. The Jog speed can be set to Low, Middle or High speed. The default value is 2. High. - Page 68 - © 2003 I&J Fisnar Inc.

  • Page 69: Utility Menu

    If Resume is set to 1. No and a program is stopped by an emergency stop signal or enclosure door switch open signal, the program will restart from point #1. The default value is 1. No. - Page 69 - © 2003 I&J Fisnar Inc.

  • Page 70: Utility Menu

    Reads the contents of the teach pendent memory into the current 2. Restore program number. The above teach pendent utilities provide an easy method of moving program data from one robot to another. - Page 70 - © 2003 I&J Fisnar Inc.

  • Page 71: Relocate Data

    Press 2 to save the second location in temporary position #2. 1.All Points Press Menu 1, then 7. Utility Menu, and select 2.Some Points Relocate Program. SELECT: - Page 71 - © 2003 I&J Fisnar Inc.

  • Page 72: Lock Or Unlock Program

    TEACH mode unless the correct password is entered. If the password is forgotten, the master password (8888) can be used to gain access to the program. - Page 72 - © 2003 I&J Fisnar Inc.

  • Page 73: Cycle Counter

    With the power OFF, press and hold the START 1. Reset Counter button. 2. Adjust Origin While holding the start button in, turn the power Select: Press 1 to reset the cycle counter to zero. - Page 73 - © 2003 I&J Fisnar Inc.

  • Page 74: Contents ( Cont .): 5. Menu 2

    Re-does the last change to the program which was canceled with Undo. 5.6. Debug Program Runs the program in Debug mode, using the speed set in Debug Speed starting at the current point location. - Page 74 - © 2003 I&J Fisnar Inc.

  • Page 75: Specifications

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 Section 7: Specifications - Page 75 - © 2003 I&J Fisnar Inc.

  • Page 76: Error Messages

    An attempt was made to edit a program in Teach mode which is locked. The program can not be edited until it is unlocked. Unlock the program in Menu 1, Utility Menu, Lock Program. - Page 76 - © 2003 I&J Fisnar Inc.

  • Page 77: Address Over Memory

    An attempt was made to move data but the move would exceed the maximum memory address 1.7. System Error This message indicates a problem with the CF Memory card. Please contact your dealer. - Page 77 - © 2003 I&J Fisnar Inc.

  • Page 78: I/O Specifications

    Ext. Control Connector: The pin assignments for the external control connector are as follows: Pin # Description Start button Start button Door Switch Door Switch Emergency Stop Emergency Stop Ext. Control Connector - Page 78 - © 2003 I&J Fisnar Inc.

  • Page 79: Output Signals

    Life Expectancy: 500,000 operations min. at 2A, 30 VDC IMPORTANT NOTE: Output signals should be used only to drive external relays. Do not power external devices through output signals directly. Electrical noise will damage the output signal relay. - Page 79 - © 2003 I&J Fisnar Inc.

  • Page 80: Input Signals

    3. Check the status of an input signal using the SET I/O command (see Section 6: 1.16 - Set I/O). When the input pin (pin 26 – 33) is connected to ground (pin 50), the value of the input is 0. - Page 80 - © 2003 I&J Fisnar Inc.

  • Page 81: Input / Output Schematic

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 2.4. Input / Output Schematic - Page 81 - © 2003 I&J Fisnar Inc.

  • Page 82: Input / Output Power Specifications

    Section 7: Specifications Rev. H May 04 2.5. Input / Output Power Specifications Inputs Outputs (Internal Power Supply) (External Power Supply) MAXIMUM 5 VDC 30 VDC Voltage MAXIMUM 1.2 mA Current - Page 82 - © 2003 I&J Fisnar Inc.

  • Page 83: System Specifications

    20 – 90% 20 – 90% (no condensation) Dimensions 315 x 360 x 720 560 x 640 x 915 680 x 760 x 915 (WxDxH) (mm) Weight 20 kg 50 kg 57 kg - Page 83 - © 2003 I&J Fisnar Inc.

  • Page 84: Machine Dimensions

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 4. Machine Dimensions 4.1. I&J7200A Dimensions - Page 84 - © 2003 I&J Fisnar Inc.

  • Page 85: I&J7300B Dimensions

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 4.2. I&J7300B Dimensions - Page 85 - © 2003 I&J Fisnar Inc.

  • Page 86: I&J7400B Dimensions

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 4.3. I&J7400B Dimensions - Page 86 - © 2003 I&J Fisnar Inc.

  • Page 87: Work Table Dimensions

    I&J7000 Series Operating Manual Part # 561978B Section 7: Specifications Rev. H May 04 5. Work Table Dimensions 5.1. I&J7200A 5.2. I&J7300B & I&J7400B - Page 87 - T A B L E D E T A IL © 2003 I&J Fisnar Inc.

  • Page 88: Schematic And Parts List

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 Section 8: Schematic and Parts List - Page 88 - © 2003 I&J Fisnar Inc.

  • Page 89: Mechanical Parts List - I&J7200A

    X Axis Back Panel 310210008 Y Axis Cover 3k0250001 Z Axis Cover 3k0250002 X Axis Front Panel 310230001 Z Axis Cable Holder 800460011 Screw M3x8 800450010 Alloy Hexagonal Socket Bolt M4x15 - Page 89 - © 2003 I&J Fisnar Inc.

  • Page 90: I&J7200A - X/Y Base Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 1.3. I&J7200A - X/Y Base Drawing 37 31 - Page 90 - © 2003 I&J Fisnar Inc.

  • Page 91: I&J7200A - X/Y Base Parts List

    Alloy Hexagonal Socket Bolt M5x10 800455002 SUS Hexagonal Socket Bolt M3x10 800450056 Alloy Hexagonal Socket Bolt (Round Head) M4x6 800450015 Alloy Hexagonal Socket Bolt M5x15 320400003 PVC Padding 800455005 SUS Hexagonal Socket Bolt M4x10 - Page 91 - © 2003 I&J Fisnar Inc.

  • Page 92: I&J7200A - Z Axis Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 1.5. I&J7200A - Z Axis Drawing - Page 92 - © 2003 I&J Fisnar Inc.

  • Page 93: I&J7200A - Z Axis Parts List

    Alloy Set Bolt M3x5 800410003 Alloy Hexagonal Socket Bolt M3x10 800410004 Alloy Hexagonal Socket Bolt M3x15 800410009 Alloy Hexagonal Socket Bolt M4x10 800410010 Alloy Hexagonal Socket Bolt M4x15 800415005 SUS Hexagonal Socket Bolt M4x10 - Page 93 - © 2003 I&J Fisnar Inc.

  • Page 94: Mechanical Parts List - I&J7300B

    I&J7300B – Cover Parts List 2.2. Part No. Description 320210001 X Top 3L0250002 X Cover 320210003 X Bottom 320210004 Arm Cover 320210008 Y Cover 3L0250001 Z Cover 800460011 Bind Screw M3x 8 - Page 94 - © 2003 I&J Fisnar Inc.

  • Page 95: I&J7300B - X/Y Base Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 I&J7300B – X/Y Base Drawing 2.3. - Page 95 - © 2003 I&J Fisnar Inc.

  • Page 96: I&J7300B - X/Y Base Parts List

    Alloy Set Bolt M3x5 800450003 Alloy Hexagonal Socket Bolt M3x10 800450009 Alloy Hexagonal Socket Bolt M4x10 800450010 Alloy Hexagonal Socket Bolt M4x15 800450015 Alloy Hexagonal Socket Bolt M5x15 800460011 Screw M3x8 - Page 96 - © 2003 I&J Fisnar Inc.

  • Page 97: I&J7300B - Z Axis Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 I&J7300B – Z Axis Drawing 2.5. - Page 97 - © 2003 I&J Fisnar Inc.

  • Page 98: I&J7300B - Z Axis Parts List

    M3x10 800410010 Alloy Hexagonal Socket Bolt M4x10 800410014 Alloy Hexagonal Socket Bolt M4x15 800410015 Alloy Hexagonal Socket Bolt M5x10 800410016 Alloy Hexagonal Socket Bolt M5x20 800410022 Alloy Hexagonal Socket Bolt M6x10 - Page 98 - © 2003 I&J Fisnar Inc.

  • Page 99: Mechanical Parts List - I&J7400B

    3.2. I&J7400B - Cover Parts List Part No. Description 330210001 X Top 3M0250001 X Cover 330210003 X Bottom 320210004 Arm Cover 330210006 Y Cover 3L0250001 Z Cover 800460011 Screw M3x 8 - Page 99 - © 2003 I&J Fisnar Inc.

  • Page 100: I&J7400B - X/Y Base Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 3.3. I&J7400B - X/Y Base Drawing 32 1 2 - Page 100 - © 2003 I&J Fisnar Inc.

  • Page 101: I&J7400B - X/Y Base Parts List

    Alloy Set Bolt M3x5 800450003 Alloy Hexagonal Socket Bolt M3x10 800450009 Alloy Hexagonal Socket Bolt M4x10 800450010 Alloy Hexagonal Socket Bolt M4x15 800450015 Alloy Hexagonal Socket Bolt M5x15 800460011 Screw M3x8 - Page 101 - © 2003 I&J Fisnar Inc.

  • Page 102: I&J7400B - Z Axis Drawing

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 3.5. I&J7400B - Z Axis Drawing - Page 102 - © 2003 I&J Fisnar Inc.

  • Page 103: I&J7400B - Z Axis Parts List

    M3x10 800410010 Alloy Hexagonal Socket Bolt M4x10 800410014 Alloy Hexagonal Socket Bolt M4x15 800410015 Alloy Hexagonal Socket Bolt M5x10 800410016 Alloy Hexagonal Socket Bolt M5x20 800410022 Alloy Hexagonal Socket Bolt M6x10 - Page 103 - © 2003 I&J Fisnar Inc.

  • Page 104: Electrical Parts List

    Dispenser signal wire 801000206 PS2 connector with wire 801000207 Teach Pendant power wire 801000208 Power switch wire 801000209 RS232 connector with wire 801000210 Ext. control connector with wire 801000214 I/O wire - Page 104 - © 2003 I&J Fisnar Inc.
  • Page 105 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.2. I&J7200A Electrical Diagram #2 - Page 105 - © 2003 I&J Fisnar Inc.
  • Page 106 8255 Transfer board signal wire (34P) 801000192 X axis sensor wire 801000193 Y axis sensor wire 801000194 Z axis sensor wire 801000230 PC power wire 801000204 Power supply ground wire 801000222 CF Card reader power wire - Page 106 - © 2003 I&J Fisnar Inc.
  • Page 107 Part No. Description 801000187 X axis motor wire 801000188 Y axis motor wire 801000189 Z axis motor wire 801000190 X/Y driver signal wire 801000191 Z driver signal wire 801000205 Driver power wire - Page 107 - © 2003 I&J Fisnar Inc.
  • Page 108 801000202 Dispenser connector with wire 801000206 PS2 connector with wire 801000209 RS232 connector with wire 801000210 Ext. control connector with wire 801000214 I/O connector with wire 801000215 VGA connector with Board - Page 108 - © 2003 I&J Fisnar Inc.

  • Page 109: I&J7300B Electrical Drawing #1

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.5. I&J7300B Electrical Drawing #1 1 3 1 5 - Page 109 - © 2003 I&J Fisnar Inc.
  • Page 110 Ground wire 801000176 X axis sensor wire 801000177 Y axis sensor wire 801000226 Z axis sensor wire 801000114 Fan power wire (DC24V) 801000239 X driver signal wire 801000241 Z driver signal wire - Page 110 - © 2003 I&J Fisnar Inc.
  • Page 111 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.6. I&J7300B Electrical Drawing #2 - Page 111 - © 2003 I&J Fisnar Inc.
  • Page 112 CF Card reader signal wire (40P) 801000173 X axis motor wire 801000242 8255 Transfer board signal wire (34P) 801000243 Z axis motor wire 801000229 5-phase motor driver 801000228 Y axis motor wire - Page 112 - © 2003 I&J Fisnar Inc.
  • Page 113 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.7. I&J7300B Electrical Drawing #3 - Page 113 - © 2003 I&J Fisnar Inc.
  • Page 114 Input power wire 801000167 Dispenser signal wire 801000169 I/O wire 801000170 Monitor wire 801000171 Teach pendant wire 801000206 PS2 connector with wire 801000207 Teach Pendant power wire 801000209 RS232 connector with wire - Page 114 - © 2003 I&J Fisnar Inc.
  • Page 115 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.8. I&J7300B Electrical Drawing #4 - Page 115 - © 2003 I&J Fisnar Inc.
  • Page 116 Ext. control connector with wire 801000167 Dispenser connector with wire 801000169 I/O connector with wire 801000206 PS2 connector with wire 801000209 RS232 connector with wire 801000215 VGA connector with Board 801000114 Fan power wire (DC24V) - Page 116 - © 2003 I&J Fisnar Inc.

  • Page 117: I&J7400B Electrical Diagram #1

    I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.9. I&J7400B Electrical Diagram #1 - Page 117 - © 2003 I&J Fisnar Inc.
  • Page 118 Ground wire 801000176 X axis sensor wire 801000177 Y axis sensor wire 801000226 Z axis sensor wire 801000114 Fan power wire (DC24V) 801000239 X driver signal wire 801000241 Z driver signal wire - Page 118 - © 2003 I&J Fisnar Inc.
  • Page 119 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.10. I&J7400B Electrical Diagram #2 - Page 119 - © 2003 I&J Fisnar Inc.
  • Page 120 CF Card reader signal wire (40P) 801000173 X axis motor wire 801000242 8255 Transfer board signal wire (34P) 801000243 Z axis motor wire 801000229 5-phase motor driver 801000228 Y axis motor wire - Page 120 - © 2003 I&J Fisnar Inc.
  • Page 121 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.11. I&J7400B Electrical Diagram #3 - Page 121 - © 2003 I&J Fisnar Inc.
  • Page 122 Input power wire 801000167 Dispenser signal wire 801000169 I/O wire 801000170 Monitor wire 801000171 Teach pendant wire 801000206 PS2 connector with wire 801000207 Teach Pendant power wire 801000209 RS232 connector with wire - Page 122 - © 2003 I&J Fisnar Inc.
  • Page 123 I&J7000 Series Operating Manual Part # 561978B Section 8: Schematic and Parts List Rev. H May 04 4.12. I&J7400B Electrical Diagram #4 - Page 123 - © 2003 I&J Fisnar Inc.
  • Page 124 Ext. control connector with wire 801000167 Dispenser connector with wire 801000169 I/O connector with wire 801000206 PS2 connector with wire 801000209 RS232 connector with wire 801000215 VGA connector with Board 801000114 Fan power wire (DC24V) - Page 124 - © 2003 I&J Fisnar Inc.

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