MBO SAP 46 L Operating Manual

Vertical stacker delivery with sheet pressing

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Operating Manual
Operating Manual
Operating Manual
Operating Manual
Operating Manual
V V V V V ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
with sheet pressing
with sheet pressing
with sheet pressing
with sheet pressing
with sheet pressing
SAP 46 L
SAP 46 L
SAP 46 L
SAP 46 L
SAP 46 L

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Summary of Contents for MBO SAP 46 L

  • Page 1 Operating Manual Operating Manual Operating Manual Operating Manual Operating Manual SAP 46 L SAP 46 L SAP 46 L SAP 46 L SAP 46 L V V V V V ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery...
  • Page 2: Table Of Contents

    Operating Manual SAP 46 L ENG Contents Prologue ........................4 Machine specifications ..................4 Manufacturer ......................4 Type: ........................4 Technical data ......................5 1.3.1 Sizes ..............................5 1.3.2 Floor plan ............................5 Documentation ....................... 6 User information/Description of functions ............7 BASIC SAFETY INSTRUCTIONS ................
  • Page 3 Operating Manual SAP 46 L ENG Electrical connections ..................12 Service/Maintenance.................... 13 Procurement of spare parts ................13 Lubrication ......................14 Cleaning of the pressing rollers and the transportation tapes ......15 Tensioning of belts and tapes ................15 Operation (of the delivery) .................. 16 Control desk/Function buttons ................
  • Page 4: Prologue

    SAP 46 L ENG Prologue With this MBO product you have purchased a highly valuable industrial product with which you will achieve the highest reliability and efficiency if you carefully observe the instructions provided within this Operating Manual. The Operating Manual should also instruct you to correctly operate the machine, to comply with the Safety Regulations and to maintain the machine properly.
  • Page 5: Technical Data

    Operating Manual SAP 46 L ENG Technical data 1.3.1 Sizes Working width: maximum: 46 cm / minimum: 15 cm Infeed height: maximum: 94 cm / minimum: 38 cm Pressing power: 2,000 kp Power requirement: 1.0 kW Production speed: 40–150 metres/minute, infinitely adjustable electronically...
  • Page 6: Documentation

    Operating Manual SAP 46 L ENG Documentation Customer: Machine configuration: Vertical Stacker Delivery SAP 46 L Machine No.: Serial No.: BA-Batch counter IVO: Electrical data: Wiring diagram no.: Operational voltage (V:/Hz:): Control voltage (V:/A:): Control voltage (V:/A:): Total nominal current (A:): Fuse at power supply (A:): Wiring diagram no.:...
  • Page 7: User Information/Description Of Functions

    SAP 46 L ENG User information/Description of functions The Vertical Stacker Delivery SAP 46 L is a mobile, separate unit with self-drive to vertically stack the folded sheets with the spine and collating mark at the top. The sheets can also be pressed and marked through a batch counter.
  • Page 8: Basic Safety Instructions

    Safety in the working place Destined use of the Vertical Stacker Delivery 2.2.1 MBO units correspond to their prescribed Safety Technical Requirement at the time of their shipment. For this purpose, any moveable and rotating parts are covered with protective hoods and are mechanically or electrically interlocked to such an extent as to not unreasonably detract from the operation.
  • Page 9 Operating Manual SAP 46 L ENG 2.2.8 Make sure that all frequently substituted operators are thoroughly informed about the aforementioned subjects and trained accordingly. 2.2.9 Never remove any protective or safety devices from the delivery, and do not make any changes that may impair the safety of the delivery.
  • Page 10: Safety Devices

    Operating Manual SAP 46 L ENG Safety Devices 2.3.1 Protection hoods - overview 2.3.2 Protection hoods - check list P o s D e s c r i p t i o n F u n c t i o n...
  • Page 11: Transport

    >ATTENTION< There is a risk of injury as the delivery may overturn! >DANGER< The unit must therefore be supported by two persons during unloading. Installation Clean the SAP 46 L with rust preventing agents. Stand 01/2004 Alterations reserved Page 11...
  • Page 12: Erection

    Operating Manual SAP 46 L ENG Erection Transport the SAP 46 L to the individual exit of the folding machine. Loosen the T-screws 1 and set the infeed height by manually turning the handwheel 2. The infeed tapes 3 should be slightly deeper than the sheets that are running out from the folding machine.
  • Page 13: Service/Maintenance

    Operating Manual SAP 46 L ENG Service/Maintenance This part of the Operating Manual is specifically directed at service personnel and internal authorised personnel of the operating company. >DANGER< Unless the delivery is isolated no service or maintenance work should be carried out.
  • Page 14: Lubrication

    Operating Manual SAP 46 L ENG Lubrication Lubricate at the following positions once a week! The lubricating nipple 1 at the operator side, left side behind the handwheel 2. Slide 3 at the free wheel of the speed regulations for the upper transport belts.
  • Page 15: Cleaning Of The Pressing Rollers And The Transportation Tapes

    Make sure to check all technical data of the manufacturer’s cleansing agents for any possible residual danger. MBO, the manufacturer of this Vertical Stacker Delivery, recommends a cleaning material made by VARN for the fold rollers, bearing the designation „VARN Wash VM 111“ or „VWM“.
  • Page 16: Operation (Of The Delivery)

    Operating Manual SAP 46 L ENG Operation (of the delivery) Control desk/Function buttons EMERGENCY OFF button Button to STOP the machine Button to START the machine Sheet stream/Continuous infeed Button for the SINGLE SHEET infeed Button for continuous running/Empty Button for SPEED REGULATION...
  • Page 17: Setting Of Fold Rollers

    Operating Manual SAP 46 L ENG Setting of fold rollers After the sheet has passed the infeed tapes 1 and the smoother bars 2 above them, it continues into the pre-pressing rollers 3. These rollers may be adjusted by inserting a paper strip (thickness of the product) into the calipers 4.
  • Page 18: Batch Counter

    Operating Manual SAP 46 L ENG Batch counter 5.3.1 Batch counter Enter the desired quantity of sheets per batch into the batch counter 1 through the pre-selector 2. The progress of the batch and the number of the remaining sheets are can be checked at the electronic display 3.
  • Page 19: Pressing Unit

    Operating Manual SAP 46 L ENG Pressing unit Adjust the pre-pressing rollers 1 by inserting a paper strip into the setting element 2. This paper strip should normally cover the full product thickness. The setting of the main pressing rollers 3 occurs by inserting a paper strip of approximately ¾...
  • Page 20: Sheet Running

    Operating Manual SAP 46 L ENG 5.5.2 Sheet running If the photocell 1 detects a sheet the line-up tapes 2 and the lower tapes 3 automatically start to run. The collecting or height of drop after the pressing rollers can be altered.
  • Page 21: Line-Up Table

    Operating Manual SAP 46 L ENG 5.5.3 Line-up table The sheet stops 1 over the line-up table 2 can be set for product height by loosening the knurled screws 3. The stop 4 prevents the sheet pile from toppling over.
  • Page 22 Änderungen vorbehalten Binder & CO. Telefon 07191 / 46-0 Alterations reserved Postfach 1169 Telefax 07191 / 4634 sous reserve de modifications D - 71567 Oppenweiler http://www.mbo-folder.com Stand 01/2004 Nol/JHO...

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