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Operating Manual
Operating Manual
Operating Manual
Operating Manual
Operating Manual
V V V V V ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
ertical Stacker Delivery
SBAP 46/72/82 ME
SBAP 46/72/82 ME
SBAP 46/72/82 ME
SBAP 46/72/82 ME
SBAP 46/72/82 ME
with pressing
with pressing
with pressing
with pressing
with pressing
and marking device
and marking device
and marking device
and marking device
and marking device
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Summary of Contents for MBO SBAP 46-ME
- Page 1 Operating Manual Operating Manual Operating Manual Operating Manual Operating Manual SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME V V V V V ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery with pressing with pressing...
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Page 2: Table Of Contents
Operating Manual SBAP 46/72/82-ME USA Contents Prologue ......................... 4 Machine specification .................... 4 Manufacturer ......................4 Type: ........................4 Technical data ......................5 1.3.1 Sizes ..............................5 1.3.2 Floor plan: ............................5 Documentation ....................... 6 User information / Functioning description ............7 BASIC SAFETY INSTRUCTIONS ................ - Page 3 Operating Manual SBAP 46/72/82-ME USA Lubrication / Cleaning ..................19 Cleaning of transport tapes and pressing rollers ..........20 Tensioning of tapes, belts and chains ..............21 4.4.1 Chains at main drive motor ......................21 4.4.2 Drive chains for the transport tape at the collector table .............. 22 4.4.3 Drive of pressing rollers and infeed tapes ..................
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Page 4: Prologue
SBAP 46/72/82-ME USA Prologue The MBO Vertical Stacker Delivery SBAP 46/72/82 - ME you have purchased is a valuable piece of equipment. It is absolutely imperative that you comply with all Safety Regulations and Safety Instructions. This Operating Manual is designed to instruct you to correctly operate the machine, to comply with the Safety Regulations, and also to maintain the machine properly. -
Page 5: Technical Data
Operating Manual SBAP 46/72/82-ME USA Technical data 1.3.1 Sizes SBAP 46-ME SBAP 72-ME SBAP 82-ME Working width: 17 3/4“ 28 3/8“ 32 1/2 Maximum infeed height: 37 3/8“ 37 3/8“ 37 3/8“ Minimum infeed height: 15“ 15“ 15“ Sheet width / line-up height max.: 11 3/4“... -
Page 6: Documentation
Operating Manual SBAP 46/72/82-ME USA Documentation Customer: Machine configuration: Vertical Stacker Delivery SBAP 46/72/82 - ME Machine No.: Serial No.: BA Batch Counter IVO: Electrical data: Wiring diagram no.: Operational voltage V3/Hz: Control voltage V/A: Control voltage V/A: Total nominal current A: Fuse at power supply A: Wiring diagram no’s.: Test mark GS Nr.:... -
Page 7: User Information / Functioning Description
Operating Manual SBAP 46/72/82-ME USA User information / Functioning description The Vertical Stacker Delivery SBAP 46/72/82 - ME is a mobile, separate unit with self-drive to vertically set up signatures with the spine downwards. The sheets are simultaneously pressed and the batches may be counted through a batch counter and displaced to each other. For multiple-up productions the different ups may be separated at the entry of the vertical stacker delivery by slanting the round belts. -
Page 8: Basic Safety Instructions
Safety in the working place Destined use of the Vertical Stacker Delivery 2.2.1 MBO units correspond to their prescribed Safety Technical Requirement at the time of their shipment. For this purpose, any moveable and rotating parts are covered with protective hoods and are mechanically or electrically interlocked to such an extent as to not unreasonably detract from the operation. - Page 9 Operating Manual SBAP 46/72/82-ME USA 2.2.8 Make sure that all frequently substituted operators are thoroughly informed about the aforementioned subjects and trained accordingly. 2.2.9 Never remove any protective or safety devices from the delivery, and do not make any changes that may impair the safety of the delivery.
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Page 10: Safety Devices
Operating Manual SBAP 46/72/82-ME USA Safety devices 2.3.1 Protective hoods – Layout 2.3.2 Protective hoods – Checklist P o s D e s i g n a t i o n F u n c t i o n V i si b l e c o n t r o l R e s u l t R e m a r k c o n t r o l G u a r d a t i n fe e d... -
Page 11: Check List: Warning Labels (Oder Warning Signs)
Operating Manual SBAP 46/72/82-ME USA 2.3.3 Check list: warning labels (oder warning signs) Pos. Warnings Introduction Note At first commissioning (oder at initial operation) (first customer) Date: Name: Signature: Alterations reserved Page 11 Stand 10/2006... - Page 12 Operating Manual SBAP 46/72/82-ME USA Pos. 1 Significance: Please read and understand the operating manual before you start to work on the machine. Pos. 2 Significance: Danger from infeed point. Keep away your hands from the rotating shaft! Pos. 2 Significance: Danger of squeezing! Keep away your hands when the...
- Page 13 Operating Manual SBAP 46/72/82-ME USA Pos. 3 Significance: Work only with a tightened lever. Danger of jerky height adjustment in case of non-tightened lever. Pos. 4 Significance: Danger of dragging through transport tape. Keep away your hands from infeed points! Pos.
- Page 14 Operating Manual SBAP 46/72/82-ME USA Pos. 5 Significance: Non-observance may possibly cause bruises to the hands. Please keep your hands away from this danger spot. Alterations reserved Page 14 Stand 10/2006...
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Page 15: Transportation, Installation, And Initial Operation
Operating Manual SBAP 46/72/82-ME USA Transportation, installation, and initial operation This part of the Operating Manual is specifically directed at service personnel and internal authorised personnel responsible for transportation and installation. Transportation The Vertical Stacker Delivery SBAP 46/72/82 – ME is shipped on a pallet or in a crate. -
Page 16: Erection
Operating Manual SBAP 46/72/82-ME USA Erection Position the SBAP 46/72/82 - ME delivery next to the folding machine and secure it with supporting screws 2 against displacement. >NOTICE< The centre of the sheet should be equal to the centre of the delivery! Position the line-up table 4 to the suitable pick-up height by means... -
Page 17: Electrical Connection
„Self-Control“ 12 at the control panel 11. >DANGER< Please note that there is no joint OFF switch if the MBO Vertical Stacker Delivery is connected to a foreign machine. We must expressly advise you that there is no safety cut-off if the delivery is connected to a foreign machine. -
Page 18: Service / Maintenance
Operating Manual SBAP 46/72/82-ME USA Service / Maintenance This part of the Operating Manual is specifically directed at service personnel and internal authorised personnel of the operating company responsible for service and maintenance. >DANGER< Unless the delivery is isolated no service or maintenance work should be carried out. -
Page 19: Lubrication / Cleaning
Operating Manual SBAP 46/72/82-ME USA Lubrication / Cleaning Clean and lubricate the lubricating nipple 2 behind the hand wheel 3 with a few drops of oil monthly. The threaded spindle 6 for the height adjustments should be cleared of dust and slightly greased monthly. -
Page 20: Cleaning Of Transport Tapes And Pressing Rollers
Check the technical data sheet of the cleansing agent manufacturer. >NOTICE< MBO, the manufacturer of this Vertical Stacker Delivery, recommends a cleaning material made by VARN for the fold rollers, bearing the designation „VARN-Wash VM 111“ or „VWM“. -
Page 21: Tensioning Of Tapes, Belts And Chains
Operating Manual SBAP 46/72/82-ME USA Tensioning of tapes, belts and chains >NOTICE< Check the tension of drive tapes and chains once a month and, if necessary, re-tension. 4.4.1 Chains at main drive motor Remove the protective hood 9. After loosening the screw 14 and the nut 15 tension the chain 12 through the chain tensioner 13. -
Page 22: Drive Chains For The Transport Tape At The Collector Table
Operating Manual SBAP 46/72/82-ME USA 4.4.2 Drive chains for the transport tape at the collector table The drive chain 29 for the transport tape at the collector table 30 must be tensioned through the chain tensioner 31. For this purpose, remove the protective hood 32 and loosen the screw 33 with the externally located nut 34. -
Page 23: Drive Of Pressing Rollers And Infeed Tapes
Operating Manual SBAP 46/72/82-ME USA 4.4.3 Drive of pressing rollers and infeed tapes Remove the protective hood over this drive and loosen the Poly-V belt 35 through the belt tensioner 36 by loosening the screw 37 with the internally located nut 38. The drive tape 39 should be tensioned downward through the tensioning roller 40. -
Page 24: Transport Tape At The Collector Table
Operating Manual SBAP 46/72/82-ME USA 4.4.4 Transport tape at the collector table The transport tape 43 at the collector table may be tensioned on both sides. For this purpose, loosen four screws 44 each on both sides and, upon loosening the internally located nut 46, unscrew the tensioning screw 45 counter-clockwise. -
Page 25: Upper Line-Up Tapes
Operating Manual SBAP 46/72/82-ME USA 4.4.6 Upper line-up tapes The upper line-up tapes 53 are tensioned by weights 54. For heavy, smooth paper sheets you may hang up additional weights 55 which are delivered with the machine. For this purpose, swing the control cabinet 56 to the side, after you have pulled the stop bolt 57 and removed the guard plate 58. -
Page 26: Operation (Of The Delivery)
Operating Manual SBAP 46/72/82-ME USA Operation (of the delivery) Control desk Key to „START“ the delivery. Key to „STOP“ the delivery. Red mushroom button on yellow background for „EMERGENCY STOP“. Key for continuous sheet infeed. Key for single sheet infeed. Potentiometer for infinite speed regulation of the infeed tapes and pressing rollers. -
Page 27: Infeed Table
Operating Manual SBAP 46/72/82-ME USA Infeed table 5.2.1 Infeed tapes The products delivered from the folding machine are taken by the round belts 1. Positioning of tape rollers 2 and 3: Loosen the screw 4 and displace the guide 5. The distance between the upper and lower round belts may be adjusted for product thickness by displacing the... -
Page 28: Multiple-Up Production
Operating Manual SBAP 46/72/82-ME USA 5.2.2 Multiple-up production If signatures are cut into two- or three- up production in the folding machine: Place the individual groups of round belts 1, 2 and 3 diagonally to each other or spread them! Modify the position of the round belts 1, 2 and 3 only at the lateral side of the exit of the infeed table –... -
Page 29: Marking Device
Operating Manual SBAP 46/72/82-ME USA 5 2.3 Marking device >NOTICE< This device enables you to exactly count and displace 1 batches to each other in the desired number of pieces to ensure the continuous take-off of equally sized batches. The desired number of pieces of products of each batch must be entered into the IVO –... -
Page 30: Pressing Unit
>DANGER< Please be advised that such switch-off will occur only if the delivery is connected to an MBO folding machine! Alterations reserved Page 30 Stand 10/2006... -
Page 31: Collector Table
Wrinkled sheets after the pressing unit will cut off the delivery through the default switch 11. The delivery will also be cut off if it is connected to an MBO folding machine. However, if the delivery is connected to a foreign machine only the SBAP 46 - ME will cut off. -
Page 32: Line-Up Tapes And Line-Up Table
Operating Manual SBAP 46/72/82-ME USA Line-up tapes and line-up table The shingled sheets are transferred by the collector table 1 A between the lower 1 and upper 2 line-up tapes and transported by them around the drum 3 onto the collector table 4. The speed of these line-up tapes may be changed parallel to the transport tape 1 A as they are driven... - Page 33 Operating Manual SBAP 46/72/82-ME USA continuation This forward feed can be adjusted through the knurled screw 13: Clockwise screwing of the knurled screw 13 reduces forward feed. Counter-clockwise screwing of the knurled screw 13 increases forward feed. A retaining angle 14 is used to avoid the tilt of the pile on the line-up table.
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Page 34: Putting Out Of Service
Operating Manual SBAP 46/72/82-ME USA Putting out of service Details of storage • Check the premises in respect of temperature and humidity. The ideal storing temperature rests between +15°C and +28°C. The higher the humidity the greater the danger of corrosion. •... -
Page 35: Environmental Waste Disposal
Operating Manual SBAP 46/72/82-ME USA Environmental waste disposal Dispose of single machine parts and all occurring waste materials from the K 800.2 Combi folding machine environmentally according to: For European 75/442 EEC Community member 91/156 EEC countries: 91/692 EEC in connection with the country and district specific Waste Disposal Acts. -
Page 36: Ground Water Preservation
Operating Manual SBAP 46/72/82-ME USA 6.2.5 Ground water preservation Please comply with the applicable provisions and acts to avoid ground water pollution: For European 80/68 Community member 90/656 countries: 91/692 96/350 96/59 in connection with the country and district specific Waste Disposal Acts. For non-EC member Compatible with the country and district countries:... - Page 37 Tel.: +351 (22) 99 82 - 200 Fax: +351 (22) 99 82 - 201 info@mbo-folder.com MBO Amerika MBO Binder GmbH & Co. of America 400 Highland Drive Westampton, NJ 08060 / USA Tel.: +1 (6) 09267 - 2900 Fax: +1 (6) 09 267 - 14 77 http://www.mboamerica.com...
- Page 38 Operating Manual Operating Manual Operating Manual Operating Manual Operating Manual SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME SBAP 46/72/82 ME V V V V V ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery with pressing with pressing...
- Page 39 Operating Manual SBAP 46/72/82-ME ENG Contents Prologue ........................4 Machine specification .................... 4 Manufacturer ......................4 Type: ........................4 Technical data ......................5 1.3.1 Sizes ..............................5 1.3.2 Floor plan (measures in cm) ......................5 Documentation ....................... 6 User information / Functioning description ............7 BASIC SAFETY INSTRUCTIONS ................
- Page 40 Operating Manual SBAP 46/72/82-ME ENG Transportation, installation, and initial operation ..........11 Transportation ...................... 11 Installation ......................11 Erection ......................... 12 Electrical connection ................... 13 Service / Maintenance..................14 Procurement of spare parts ................14 Lubrication / Cleaning ..................15 Cleaning of transport tapes and pressing rollers ..........
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Page 41: Prologue
SBAP 46/72/82-ME ENG Prologue The MBO Vertical Stacker Delivery SBAP 46/72/82 - ME you have purchased is a valuable piece of equipment. It is absolutely imperative that you comply with all Safety Regulations and Safety Instructions. This Operating Manual is designed to instruct you to correctly operate the machine, to comply with the Safety Regulations, and also to maintain the machine properly. -
Page 42: Technical Data
Operating Manual SBAP 46/72/82-ME ENG Technical data 1.3.1 Sizes SBAP 46-ME SBAP 72-ME SBAP 82-ME Working width: 46 cm 72 cm 82 cm Maximum infeed height: 95 cm 95 cm 95 cm Minimum infeed height: 38 cm 38 cm 38 cm Sheet width / line-up height max.:... -
Page 43: Documentation
Operating Manual SBAP 46/72/82-ME ENG Documentation Customer: Machine configuration: Vertical Stacker Delivery SBAP 46/72/82 - ME Machine No.: Serial No.: BA Batch Counter IVO: Electrical data: Wiring diagram no.: Operational voltage V3/Hz: Control voltage V/A: Control voltage V/A: Total nominal current A: Fuse at power supply A: Wiring diagram no’s.: Test mark GS Nr.:... -
Page 44: User Information / Functioning Description
Operating Manual SBAP 46/72/82-ME ENG User information / Functioning description The Vertical Stacker Delivery SBAP 46/72/82 - ME is a mobile, separate unit with self-drive to vertically set up signatures with the spine downwards. The sheets are simultaneously pressed and the batches may be counted through a batch counter and displaced to each other. For multiple-up productions the different ups may be separated at the entry of the vertical stacker delivery by slanting the round belts. -
Page 45: Basic Safety Instructions
Safety in the working place Destined use of the Vertical Stacker Delivery 2.2.1 MBO units correspond to their prescribed Safety Technical Requirement at the time of their shipment. For this purpose, any moveable and rotating parts are covered with protective hoods and are mechanically or electrically interlocked to such an extent as to not unreasonably detract from the operation. - Page 46 Operating Manual SBAP 46/72/82-ME ENG 2.2.8 Make sure that all frequently substituted operators are thoroughly informed about the aforementioned subjects and trained accordingly. 2.2.9 Never remove any protective or safety devices from the delivery, and do not make any changes that may impair the safety of the delivery.
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Page 47: Safety Devices
Operating Manual SBAP 46/72/82-ME ENG Safety devices 2.3.1 Protective hoods – Layout 2.3.2 Protective hoods – Checklist P o s D e s i g n a t i o n F u n c t i o n V i s i b l e c o n t r o l R e s u l t C o m m e n t c o n t r o l G u a r d a t i n fe e d... -
Page 48: Transportation, Installation, And Initial Operation
Operating Manual SBAP 46/72/82-ME ENG Transportation, installation, and initial operation This part of the Operating Manual is specifically directed at service personnel and internal authorised personnel responsible for transportation and installation. Transportation The Vertical Stacker Delivery SBAP 46/72/82 – ME is shipped on a pallet or in a crate. -
Page 49: Erection
Operating Manual SBAP 46/72/82-ME ENG Erection Position the SBAP 46/72/82 - ME delivery next to the folding machine and secure it with supporting screws 2 against displacement. >NOTICE< The centre of the sheet should be equal to the centre of the delivery! Position the line-up table 4 to the suitable pick-up height by means... -
Page 50: Electrical Connection
„Self-Control“ 12 at the control panel 11. >DANGER< Please note that there is no joint OFF switch if the MBO Vertical Stacker Delivery is connected to a foreign machine. We must expressly advise you that there is no safety cut-off if the delivery is connected to a foreign machine. -
Page 51: Service / Maintenance
Operating Manual SBAP 46/72/82-ME ENG Service / Maintenance This part of the Operating Manual is specifically directed at service personnel and internal authorised personnel of the operating company responsible for service and maintenance. >DANGER< Unless the delivery is isolated no service or maintenance work should be carried out. -
Page 52: Lubrication / Cleaning
Operating Manual SBAP 46/72/82-ME ENG Lubrication / Cleaning Clean and lubricate the lubricating nipple 2 behind the hand wheel 3 with a few drops of oil monthly. The threaded spindle 6 for the height adjustments should be cleared of dust and slightly greased monthly. -
Page 53: Cleaning Of Transport Tapes And Pressing Rollers
Check the technical data sheet of the cleansing agent manufacturer. >NOTICE< MBO, the manufacturer of this Vertical Stacker Delivery, recommends a cleaning material made by VARN for the fold rollers, bearing the designation „VARN-Wash VM 111“ or „VWM“. -
Page 54: Tensioning Of Tapes, Belts And Chains
Operating Manual SBAP 46/72/82-ME ENG Tensioning of tapes, belts and chains >NOTICE< Check the tension of drive tapes and chains once a month and, if necessary, re-tension. 4.4.1 Chains at main drive motor Remove the protective hood 9. After loosening the screw 14 and the nut 15 tension the chain 12 through the chain tensioner 13. -
Page 55: Drive Chains For The Transport Tape At The Collector Table
Operating Manual SBAP 46/72/82-ME ENG 4.4.2 Drive chains for the transport tape at the collector table The drive chain 29 for the transport tape at the collector table 30 must be tensioned through the chain tensioner 31. For this purpose, remove the protective hood 32 and loosen the screw 33 with the externally located nut 34. -
Page 56: Drive Of Pressing Rollers And Infeed Tapes
Operating Manual SBAP 46/72/82-ME ENG 4.4.3 Drive of pressing rollers and infeed tapes Remove the protective hood over this drive and loosen the Poly-V belt 35 through the belt tensioner 36 by loosening the screw 37 with the internally located nut 38. The drive tape 39 should be tensioned downward through the tensioning roller 40. -
Page 57: Transport Tape At The Collector Table
Operating Manual SBAP 46/72/82-ME ENG 4.4.4 Transport tape at the collector table The transport tape 43 at the collector table may be tensioned on both sides. For this purpose, loosen four screws 44 each on both sides and, upon loosening the internally located nut 46, unscrew the tensioning screw 45 counter-clockwise. -
Page 58: Upper Line-Up Tapes
Operating Manual SBAP 46/72/82-ME ENG 4.4.6 Upper line-up tapes The upper line-up tapes 53 are tensioned by weights 54. For heavy, smooth paper sheets you may hang up additional weights 55 which are delivered with the machine. For this purpose, swing the control cabinet 56 to the side, after you have pulled the stop bolt 57 and removed the guard plate 58. -
Page 59: Operation (Of The Delivery)
Operating Manual SBAP 46/72/82-ME ENG Operation (of the delivery) Control desk Key to „START“ the delivery. Key to „STOP“ the delivery. Red mushroom button on yellow background for „EMERGENCY STOP“. Key for continuous sheet infeed. Key for single sheet infeed. Potentiometer for infinite speed regulation of the infeed tapes and pressing rollers. -
Page 60: Infeed Table
Operating Manual SBAP 46/72/82-ME ENG Infeed table 5.2.1 Infeed tapes The products delivered from the folding machine are taken by the round belts 1. Positioning of tape rollers 2 and 3: Loosen the screw 4 and displace the guide 5. The distance between the upper and lower round belts may be adjusted for product thickness by displacing the... -
Page 61: Multiple-Up Production
Operating Manual SBAP 46/72/82-ME ENG 5.2.2 Multiple-up production If signatures are cut into two- or three- up production in the folding machine: Place the individual groups of round belts 1, 2 and 3 diagonally to each other or spread them! Modify the position of the round belts 1, 2 and 3 only at the lateral side of the exit of the infeed table –... -
Page 62: Marking Device
Operating Manual SBAP 46/72/82-ME ENG 5 2.3 Marking device >NOTICE< This device enables you to exactly count and displace 1 batches to each other in the desired number of pieces to ensure the continuous take-off of equally sized batches. The desired number of pieces of products of each batch must be entered into the IVO –... -
Page 63: Pressing Unit
>DANGER< Please be advised that such switch-off will occur only if the delivery is connected to an MBO folding machine! Alterations reserved Page 26 Stand 01/2004... -
Page 64: Collector Table
Wrinkled sheets after the pressing unit will cut off the delivery through the default switch 11. The delivery will also be cut off if it is connected to an MBO folding machine. However, if the delivery is connected to a foreign machine only the SBAP 46 - ME will cut off. -
Page 65: Line-Up Tapes And Line-Up Table
Operating Manual SBAP 46/72/82-ME ENG Line-up tapes and line-up table The shingled sheets are transferred by the collector table 1 A between the lower 1 and upper 2 line-up tapes and transported by them around the drum 3 onto the collector table 4. The speed of these line-up tapes may be changed parallel to the transport tape 1 A as they are driven... - Page 66 Operating Manual SBAP 46/72/82-ME ENG continuation This forward feed can be adjusted through the knurled screw 13: Clockwise screwing of the knurled screw 13 reduces forward feed. Counter-clockwise screwing of the knurled screw 13 increases forward feed. A retaining angle 14 is used to avoid the tilt of the pile on the line-up table.
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Page 67: Final Remarks
Operating Manual SBAP 46/72/82-ME ENG Final remarks You have now reached the end of this Operating Manual. We hope that you have understood everything. If so, then our efforts in preparing this manual have been worthwhile. Of course, we accept comments and wish to thank you for any suggestions you may have to improve it. Even we are not perfect! We wish you every success with this delivery. - Page 68 Änderungen vorbehalten Binder & CO. Telefon 07191 / 46-0 Alterations reserved Postfach 1169 Telefax 07191 / 4634 sous reserve de modifications D - 71567 Oppenweiler http://www.mbo-folder.com Stand 01/2004 Haug/No...
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