MBO SPM 520 Instruction Manual
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MBO SPM 520 Instruction Manual

Split & merge station
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Instruction Manual
SPLIT & MERGE STATION – SPM 520

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Summary of Contents for MBO SPM 520

  • Page 1 Instruction Manual SPLIT & MERGE STATION – SPM 520...

  • Page 2: Table Of Contents

    1. Safety Instructions 1.1 General Safety Instructions............…....3 1.2 Safety Officer................…....6 1.3 Electrical connection..............…....6 2. Technical Specifications 2.1 Specification....................7 2.2 Connections / Dimensions................7 3. General Description...............…..8 4. Installation...................8 5. Start-up 5.1 Initial switching on....................9 5.2 Schematic design of Split & Merge Station .........…....10 5.3 Replacement part list of Split &...

  • Page 3: Safety Instructions

    Always keep the machine casing shut. • Retrofitting, modifications or alterations to the Split & Merge Station are strictly forbidden. You must first consult MBO. • Use the appropriate safety measures to prevent personal or property damage in the event of the split &...
  • Page 4 Should the paper web tear, the machine (line) must be stopped immediately, by pressing the switch "STOP (16) on MBO sheeter” or the “set up switch (1) on the MBO unwind”. Furthermore, it is recommended that you press the emergency switch in the event of “malfunction”.
  • Page 5 Use of incorrect replacement parts. If you use non-approved replacement parts the function is not guaranteed. Only use replacement parts approved by the manufacturer! • The operator has to instruct the operating personnel on the possible risk of explosion when handling inflammable liquids, in accordance with explosion guidelines.

  • Page 6: Safety Officer

    (e.g. line cross section, safeguarding, ground wire connection etc.) Furthermore, notes are available in the Split & Merge documentation. • In connection with another module e.g. MBO sheeter or unwind is connected via four multipoint connectors. ( Cekon 16A for power supply (compressor) and one 5pol. Control plug for the 24 VDC supply for the antistatic unit).

  • Page 7: Technical Specifications

    • Compressed air line (PK 4-hose with quick release device) 6bar dehumidified and lubricated. • L x B x H = 1.2m x 1.3m x 1.2m • Weight 450 kg • Ambient temperature: 5-35°C • Continuous sound pressure level: 78dB (A) (at 40m/min speed with an MBO sheeter and unwind).

  • Page 8: General Description

    (MBO unwind). The reason for this is that the entire system (line) is aligned at the same height. To unwind there should be a distance of around 30-50cm and to the sheeter 80-110cm.

  • Page 9: Start-Up

    Cecon plug. • Control wire: See documentation or alternatively, via a 5pol. Control plug. • Connect the slit motor to the MBO unwind via the two plugs. • Ensure right rotating field. • Connect the compressed air line (6bar) directly to the existing system (line) or a suitable compressor.

  • Page 10: Schematic Design Of Split & Merge Station

    5.2 Schematic Design of Split & Merge Station 5.2 Schematic Design of Split & Merge Station Comment: Please obtain article description (order number) from the table in fig.5.3.

  • Page 11: Replacement Part List Of Split & Merge Station

    5.3 Replacement list of Split & Merge Station Fig.5.3 Replacement list of Split & Merge Station e.g. the toggle, 28 in the picture, has the order number GN-323-100-K10-D...

  • Page 12: Thread Paper Web

    5.4 Threading paper web Fig. 5.4.1 Entry to Split & Merge Station Fig.5.4.2 Entry and centre piece of Split & Merge Station...

  • Page 13: Servicing

    Fig.5.4.3 Overall picture of paper web • Split the paper web by hand using the slitter. • Guide the paper from the top guide roller directly to the lowest guide roller. Here you separate the paper web guide into two parts. See fig.5.4.1 •...

  • Page 14: Fault Repair

    Pin roller No air pressure available. Connect the compressed air line via is not reacting. the PK-4 hose. Consult MBO as a No 24VDC available. Antistatic unit is not working. matter of urgency. Align SPM as described in chapter 4.

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