MBO SVC 525C Translation Of The Original Operating Manual
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MBO SVC 525C Translation Of The Original Operating Manual

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Translation of the original operating manual
SVC525C
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  • Page 1 Sheeter Translation of the original operating manual SVC525C Keep for future reference!
  • Page 2 Author: 11/04/2014 Status as Machine no.: English BA_SVC525C Language: File name: _V1.1_us-en MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG PO Box 1169 71567 Oppenweiler GERMANY Manufacturer: Tel.: +49 7191 46 0 Fax: +49 7191 46 34 http://www.mbo-folder.com info@mbo-folder.com Subject to alterations! Copyright: This documentation is subject to copyright law.
  • Page 3 For all questions relating to your machine, please contact your CE marking: MBO agency. You can find the address on our home page: www.mbo-folder.com. For the identification of the machine and the most important machine data, see the name plate on the machine.
  • Page 4 EC Declaration of Conformity according to EC Machine Directive 2006/42/EC, Annex II, No. 1 A. The manufacturer MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG Grabenstraße 4-6 71570 Oppenweiler GERMANY hereby declares that the machine described below Designation Sheeter Type SVC 525C Commissioning no.

  • Page 5: Table Of Contents

    Setting up/equipping..........25 Sheeter SVC 525C...
  • Page 6 Sheeter unit ............52 Sheeter SVC 525C...
  • Page 7 Outdoors............85 Sheeter SVC 525C...
  • Page 8 8.4.11 Adjusting the longitudinal cut......... . 117 Sheeter SVC 525C...
  • Page 9 10.1.1 Qualification of personnel ..........163 Sheeter SVC 525C...
  • Page 10 Disposal/recycling ..........165 Sheeter SVC 525C...

  • Page 11: About This Manual

    • Give this operating manual to any subsequent owner or user of the ma- machine chine. We reserve the right to make technical changes to improve the machine, even if these changes are not taken into account in this operating manual. Sheeter SVC 525C...

  • Page 12: Additional Documents

    Table 2: Supplier documentation Structure of the operating manual The table lists the chapters of the operating manual. It also describes the essential content of these chapters as well as the target groups at whom the chapters are directed. Sheeter SVC 525C...
  • Page 13 • Storage • Maintenance personnel operation • Recommissioning • Service technicians Disposal Details for the environmentally friendly • Owner/operator disposal • Maintenance personnel • Service technicians Table 3: Structure of the operating manual Sheeter SVC 525C...

  • Page 14: Signs And Symbols Used

    Here you will find the result of a sequence of instruc- tions for action. <STOP> Push button with the label between the brackets (e.g. Stop). Additional information for use of the machine. Important notice, please observe. Table 4: Symbols, terms, and abbreviations Sheeter SVC 525C...

  • Page 15: Description Of Safety Messages

    • Type and source of the hazard • Possible consequences of the hazard • Measure(s) for avoiding the hazard Example: DANGER! WARNING! CAUTION! (Signal word) Type and source of the hazard. Possible consequences of the hazard. Measure(s) for avoiding the hazard Sheeter SVC 525C...

  • Page 16: Safety Sign

    Fire protection sign Red background, white symbol. Safety sign, which in case of hazard marks the location of fire alarm and fire extinguishing equipment and/or the path to this equipment. Table 6: Safety sign Sheeter SVC 525C...
  • Page 17 Warning of sharp knives. You will see this warning-triangle next to activi- ties during which there is a hazard of cutting injuries, possibly with deadly consequences. Table 7: Warning sign Sheeter SVC 525C...
  • Page 18 Warning of tripping points. You will see this warning-triangle next to activi- ties during which there is a tripping hazard, possibly with deadly consequences. Table 7: Warning sign Sheeter SVC 525C...
  • Page 19 Activate before maintenance or repair. You will see this mandatory sign next to activi- ties for which the machine must be de-ener- gized. Table 8: Mandatory sign Sheeter SVC 525C...

  • Page 20: Marking Of Danger Spots

    This hazard marking is affixed to constant dan- ger spots and hindrances. Table 9: Marking of danger spots User assessment of the operating manual Our operating manuals are updated regularly. Help us with your sugges- tions for improvement; they make the manuals user-friendly. Sheeter SVC 525C...

  • Page 21: Basic Safety Instructions

    • Adhere to the inspection and maintenance intervals. • Use only original wearing parts and spare parts. Use the machine only as intended and when the protective device is working perfectly. This is the only way to guarantee the machine's operating safety. Sheeter SVC 525C...

  • Page 22: Reasonable Foreseeable Misuse

    The use of spare parts and wear parts from third-party manufacturers can cause risks. Use only original parts or parts approved by the manufacturer. The manufacturer assumes no liability for damage from the use of spare parts and wear parts not approved by the manufacturer. Sheeter SVC 525C...

  • Page 23: Obligation And Liability

    • not maintained or not maintained properly or serviced. The machine is only to be used: • For the intended use. • If it is in perfect condition with respect to safety. Faults that can compromise safety must be remedied immediately. Sheeter SVC 525C...

  • Page 24: Warranty

    • Defective monitoring of machine parts that are subject to wear, such as belts, tapes, brushes, and couplings. • Installation of spare and wearing parts that were not ordered from the manufacturer. • Cases of catastrophe and acts of God. Sheeter SVC 525C...

  • Page 25: Residual Risks

    • Incorrect use of the sockets. • Discharge currents greater than 10mA. • Disconnected protective conductor connections. • Dismounted protective devices. • Tripping points due to connecting cables lying around. • Operating the sheeter when it is cold. Sheeter SVC 525C...

  • Page 26: Adjustment And Operation

    • Dismantling, bridging or bypassing protective devices. • Operation without protective covers. • Rotating machine parts. • Crushing. • Winding up. • Wrong/poor maintenance tool. • Improper maintenance. • Incorrect maintenance intervals during multi-shift operation. Repair: • Improper repair. Sheeter SVC 525C...

  • Page 27: Decommissioning, Storage

     Always wear cut-proof safety gloves and safety shoes when working on the knives.  Work on the machine must always be performed by one person only.  There is a risk of injury even when the machine is in inching mode.  Cutting injuries will be avoided. Sheeter SVC 525C...

  • Page 28: Noise

    Life time of the machine The life time of this machine is designed for 20 years. 2.7.2 Life time of the control-technical safety components All components of the control-technical safety circuits have a life time of more than 20 years. Sheeter SVC 525C...

  • Page 29: General Safety Instructions

    Only use suitable and tech- nically-perfect lift equipment and load suspension devices with suffi- cient carrying capacity. Secure components and parts so that they present no hazard. Do not linger or work under suspended loads. Sheeter SVC 525C...

  • Page 30: Maintenance And Repair

    • Only an electrically qualified person is permitted to perform work on the electrical systems or equipment. • In case of faults in the electrical power supply, the machine must be switched off immediately. • Only use original fuses with the prescribed amperage. Sheeter SVC 525C...

  • Page 31: Personnel, Qualification And Duties

    • have understood and can implement practically the operating manual with respect to responsibilities, tasks, and activities for the machine. 2.9.1 Qualification of the personnel This table lists the necessary qualification of the personnel related to the various activities at or on the machine. Sheeter SVC 525C...
  • Page 32 Personnel, qualification and duties Transportation Interim storage Set-up Electrical connections Stationary mains connection Commissioning Troubleshooting (mechanical/electrical Installation, set-up Operation Operational mainte- nance (cleaning) Maintenance Repair Decommissioning Storage Disposal Table 10: Qualification of personnel Legend: X permitted, - not permitted Sheeter SVC 525C...

  • Page 33: Duties Of The Operator

    The requirements of the German Labor Protection Act (ArbSchG) and the German Health and Safety at Work Regulations (BetrSichV) must be ad- hered to. EC countries The requirements of the directives 89/391/EEC and 2009/104/EU must be adhered to. Sheeter SVC 525C...

  • Page 34: Duties Of The Operating Personnel

    • use the machine as intended, • wear the necessary personal protective equipment. The maintenance personnel is responsible for • protecting the machine against unauthorized use, • the maintenance being carried out according to the maintenance sched- ule. Sheeter SVC 525C...

  • Page 35: Personal Protective Equipment

    • Ear protection • Cut-resistant safety gloves • Safety shoes 2.10.2 Operational maintenance (cleaning) This personal protective equipment must be provided and worn for the proper maintenance (cleaning) of the machine: • Safety shoes • Cut-resistant safety gloves Sheeter SVC 525C...

  • Page 36: Work Areas And Workstations

    100 cm. • The service area is marked with hatching.The possible workplaces are marked with an "X". 2.11.1 Layout from right to left Unit of measurement in cm 1 Workstation Illustration 1: Work area and workstation SVC 525C Sheeter SVC 525C...

  • Page 37: Markings On The Machine

    Markings on the machine These markings must be on the machine and in an easily legible condition. If the markings are damaged or illegible, they must be replaced. For the appropriate MBO part number, see chapter “2.12.1 Position and meaning”. 2.12.1 Position and meaning Pos.
  • Page 38 Illustration 4: <Read operating manual> mandatory sign Pos. 4 MBO part number:4002562 Meaning: <Wear ear protection> mandatory sign Illustration 5: <Wear ear protection> mandatory sign Pos. 5 MBO part number:4003327 Meaning: <Drawn-in hazard> warning sign Illustration 6: <Drawn-in hazard> warning sign Sheeter SVC 525C...

  • Page 39: Directions For Emergencies

    Basic safety instructions Directions for emergencies Pos. 6 MBO part number: 0100699 Meaning: <Hot surface> warning sign Illustration 7: <Hot surface> warning sign Pos. 7 MBO part number: 4003326 Meaning: <Crushing hazard> warning sign Illustration 8: <Crushing hazard> warning sign Pos.

  • Page 40: Emergency Call Numbers

    • Who's calling? • Wait for queries! • Provide help as necessary. 3 First aid • Check consciousness and breathing. • Protect against heat loss. • Provide support and assistance. Table 12: Behavior in case of accidents Sheeter SVC 525C...

  • Page 41: Product Description

    • External length cut cassette. • Air-assisted sheet running. • Discharge table, foldable. • Window function. 3.1.3 Options • Gully cut in longitudinal direction SVC-GC. • Interfaces (digital printer, folding machines). • Print mark control software (watchdog). Sheeter SVC 525C...

  • Page 42: Technical Data

    Product description Technical data Technical data 3.2.1 Floor plan 3.2.1.1 Layout from right to left Unit of measurement cm Illustration 11: Floor plan SVC 525 C, right to left Sheeter SVC 525C...

  • Page 43: Performance Characteristics

    Table 13: Performance characteristics 1) The maximum working speed depends on paper properties, format, fold type, temperature, and humidity, as well as various states at the operator that the manufacturer cannot influence. 2) All values refer to simple volume paper. Sheeter SVC 525C...

  • Page 44: Shipping And Transport Data

    2) Heed operating manual for the fork lift, load capacity depends on the load center of gravity (c). 3) Minimum load capacity of the floor where the machine will be set up 4) In the area of the machine, the total height difference may not exceed 20 mm. Sheeter SVC 525C...

  • Page 45: Electrical Supply

    3) N - line is loaded; a fault-current circuit breaker (FI) may not be used. 4) According to EN ISO 60204:2006 Table 10. 5) According to EN 60204:2006. 6) The total connected load depends on the number and equipment of the connected machines. Sheeter SVC 525C...

  • Page 46: Compressed Air Supply

    1) Optionally a collection system can be provided, to which all internal machine suction hoses are connected. The connection to the external extraction system is then made with a single open tube with a 150 mm diameter. Sheeter SVC 525C...

  • Page 47: Emissions

    1) At temperatures below or above the permissible room temperature, special measures must be taken. 2) For installation at an altitude of 800 m above sea level or higher, special measures are necessary for the pressure vacuum pumps. Learn more about this from the manufacturer. Sheeter SVC 525C...
  • Page 48 Product description Technical data Sheeter SVC 525C...

  • Page 49: Structure And Function

    Structure 4.1.1 Components of the sheeter The components are distributed across the four sides of the sheeter. 1 Control cabinet side 3 Operator side 2 Infeed side 4 Outfeed side Illustration 12: Views of the sheeter Sheeter SVC 525C...
  • Page 50 Structure and function Structure 4.1.1.1 Components of the control cabinet side 1 Control cabinet 2 Connection of extraction device for chip-out Illustration 13: Components of the control cabinet side Sheeter SVC 525C...
  • Page 51 5 Adjustable feet 2 Main switch 6 Suction device, longitudinal cutting device 3 Fan, control cabinet 7 Infeed table with longitudinal cutting device 4 Transport rollers 8 Manometer, nip rollers Illustration 14: Components of the infeed side Sheeter SVC 525C...
  • Page 52 Structure 4.1.1.3 Components of the operator side 1 Protective hood with guard locking 4 Control panel 2 Pressure regulator for nip rollers 5 Guard door with guard locking 3 Touchscreen Illustration 15: Components of the operator side Sheeter SVC 525C...
  • Page 53 Structure and function Structure 4.1.1.4 Components of the outfeed side 1 Waste sheet deflector 4 Transport rolls 2 Adjustable feet 5 Fan, control cabinet 3 Conveyor table, foldable Illustration 16: Components of the outfeed side Sheeter SVC 525C...

  • Page 54: Functional Description

    3 Fully variable cutting: Cut is made from print mark to print mark in a different sequence with constant chip-out. 4.2.2 Control panel The control panel with EMERGENCY STOP palm button provides the con- trol functions. The touchscreen is used to adjust the sheeter unit. Sheeter SVC 525C...

  • Page 55: Infeed Table

    The <Paper jam> sensor stops the sheeter if there is a jam between the first in-feed shaft and the second in-feed shaft. Second in-feed shaft The second in-feed shaft transports the web into the sheeter unit. It turns approx. 11% faster than the first in-feed shaft. Sheeter SVC 525C...

  • Page 56: Sheeter Unit

    • Never operate the sheeter when the set temperature has not yet been reached, otherwise this could result in serious property damage. • A fluctuation on the temperature indicator during operation is normal and is caused by the set hysteresis characteristic curve. Sheeter SVC 525C...

  • Page 57: Discharge Table

    • Air-assisted sheet running in the sheeter unit. Variants 4.4.1 Variant SVC 525 C Definition of terms: The designation „SVC 525 C" means: Type designation, sheeter Maximum web width 520 mm With second cutting cylinder for the chip-out Sheeter SVC 525C...

  • Page 58: Protective Devices

    Only when the hazardous function has been eliminated safely is the locking reset and then the protective device can be opened completely. The machine can be restarted only after the protective device is closed. Sheeter SVC 525C...

  • Page 59: Overview

    Operate the machine only if all protective devices are completely pres- ent and fully functional! The following protective devices are present on the machine. 1 Protective hood with guard locking 3 EMERGENCY STOP palm button 2 Guard door with guard locking Illustration 19: Overview Sheeter SVC 525C...

  • Page 60: Protective Hood With Guard Locking

    Illustration 21: Guard door with guard locking • prevents intervention in the drive area of the machine. guard door • is fitted with guard locking. guard door In other words, the can only be opened when the protective guard door hood is open. Sheeter SVC 525C...

  • Page 61: Emergency Stop Palm Button

    When the EMERGENCY STOP palm button is pressed, the entire system is stopped immediately. • To restart the entire system, a special switch-on sequence must be carried out. • After restarting the system, an automatic pallet change is carried out in the high pile stacker. Sheeter SVC 525C...

  • Page 62: Guards

     Service faulty protective devices immediately. 4.5.8 Checking protective devices All protective devices must be checked regularly. For the corresponding inspection intervals, see chapter “4.5.9 Checklist for protective devices” For the corresponding procedure, see the Maintenance chapter. Sheeter SVC 525C...

  • Page 63: Checklist For Protective Devices

    Protective hood with safety Daily switch and guard locking Guard Weekly Guard, in-feed drive Weekly Guard, in-feed Weekly Guard door with guard locking Daily EMERGENCY STOP palm but- Daily Date: Name: Signature: Table 20: Checklist for protective devices Sheeter SVC 525C...
  • Page 64 Guard, out-feed Weekly Guard, out-feed Weekly Guard Weekly Guard Weekly Guard below in-feed shafts Weekly Guard, in-feed Weekly Guard, in-feed Weekly Guard, out-feed Weekly Date: Name: Signature: Table 21: Checklist for protective devices Sheeter SVC 525C...
  • Page 65 Protective devices Visual Function- Inspection Pos. Designation inspec- Result ing control interval tion Guard, conveyor table Weekly Guard, conveyor table Weekly Guard, conveyor table Weekly Guard, conveyor table Weekly Date: Name: Signature: Table 22: Checklist for protective devices Sheeter SVC 525C...
  • Page 66 Structure and function Protective devices Sheeter SVC 525C...

  • Page 67: Operating And Display Elements, Operating Modes

    • It is equipped with a device that enables it to be locked in the OFF po- sition (e.g. by a padlock). Switching off the main switch also switches off the heaters of the cutting units. After switching on the main switch, observe the necessary warm-up phase of the heaters. Sheeter SVC 525C...

  • Page 68: Control Panel

    9 <1> adjusting element Blow out chip-out. 10 <Air 3> adjusting element Web is held down on the upper cutting cylinder. 11 <Inching> button 12 <Stop> button 13 <Start> button 14 <Reset EMERGENCY STOP> illuminated button 15 Not assigned Sheeter SVC 525C...

  • Page 69: Touchscreen

    Touchscreen Touchscreen 5.3.1 Usage • Only use your finger or a stylus pen (MBO part number 0131900) to operate the touch pen (1). • Ball-point pens or other metallic objects may damage the surface of the touchscreen. Illustration 25: Usage of the touchscreen...

  • Page 70: Structure Of The

    All pages are equipped with these basic functions: 1 <Page selection> selector switches. 2 Current page content display 3 <Password> keypad. 4 <Reset EMERGENCY STOP> button 5 <Error messages / status information> info box 6 Image number/user code Sheeter SVC 525C...
  • Page 71 Error messages / status information info boxes Illustration 28: Info boxes 1 <Status information> info box Status information is displayed as black text on a green background. 2 <Error messages> info box Error messages are displayed as black text on a red background. Sheeter SVC 525C...
  • Page 72 Entering specific passwords enables defined functions for reading and adjustment on the <Service> page. Changes to password-protected functions on the <Service> page are only permitted to be carried out by MBO Service or by an authorized cus- tomer service representative. 5.3.2.4 <Reset EMERGENCY STOP>...

  • Page 73: Structure Of The

    Operating and display elements, operating modes Touchscreen 5.3.3 Structure of the pages Illustration 31: Structure of the pages Sheeter SVC 525C...

  • Page 74: Description Of The Pages

    Pressing the <Job speed> button opens a number input field. A new job speed can be entered in this input field. 7 <Job speed> display. Displays the current job speed. 8 <Animation graphic> display. Displays the current cutting process in graphics. Sheeter SVC 525C...
  • Page 75 Pressing the <Chip-out1> input field opens a number input field. The required length of chip-out 1 is entered into this field. 7 <Sheet1> input field. Pressing the <Sheet1> input field opens a number input field. The required length of sheet 1 is entered into this field. Sheeter SVC 525C...
  • Page 76 The data for the selected recipe is displayed in the <Parameter list> (4) display field. 7 <Current recipe> display field. Displays the name of the current recipe. 8 <To next page> button. Pressing the button displays the <Recipe management, create new recipes> page. Sheeter SVC 525C...
  • Page 77 The current data of the control system is loaded into the <Parameter lists> display field. 6 <Current recipe> display field. Displays the name of the current recipe. 7 <To next page> button. Pressing the button displays the <Recipe management, load stored recipes> page. Sheeter SVC 525C...
  • Page 78 The button is password-protected. If the password protection is removed, certain functions can be diagnosed. Changes to the password-protected functions are only permitted to be carried out by MBO Service or by an authorized customer service repre- sentative. Sheeter SVC 525C...
  • Page 79 <Print mark mean value> button. 3 <Print mark offset> area. <+> button <-> button. <Print mark offset> display <Length warm-up frame> display 4 <General> area. <Outer sensor active> button <Jam sensor outfeed> button <No paper> button <Waste paper control> button Sheeter SVC 525C...
  • Page 80 2 <Counter readings> display field. The current machine counter readings are displayed in the <Counter readings> display field. 3 <Software versions> display field. The software versions installed on the machine are displayed in the <Software versions> display field. Sheeter SVC 525C...
  • Page 81 4 Cursor, one digit back 10 Cursor, one digit forwards 5 Delete display value 11 Cancel 6 Enter 12 Minimum input limit Illustration 39: Numeric input field The structure of the input field can vary a little depending on the function. Sheeter SVC 525C...

  • Page 82: Temperature Indicator, Heating Of Cutting Unit

    Non-observance could result in property damage to the cutting units. • Observe a warm-up phase of one hour. • Always only adjust the cutting knives when it is heated. • Only operate the sheeter when it is heated. Sheeter SVC 525C...
  • Page 83 Table 23: Temperature display 1) A fluctuation of the temperature display during production is normal and is caused by the set hysteresis charac- teristic curve. Sheeter SVC 525C...

  • Page 84: Operating Modes

    If the digital printer works with web tension, the sheeter must be equipped with an optional web tension control unit WT. 5.5.3 Inching mode The sheeter can be operated in in-line and off-line modes in inching mode (reduced speed, approx. 7 m/min). Sheeter SVC 525C...

  • Page 85: Transport, Interim Storage

    This table lists the necessary qualification of the personnel related to "Transport and interim storage" of the machine. Transportation Interim storage Table 24: Qualification of personnel; Transport, interim storage Legend: X permitted, - not permitted 6.1.2 Safety instructions Sheeter SVC 525C...
  • Page 86 Insufficient properties and condition of the underfloor. Non-observance could result in serious injury or death. Check the properties and condition and load rating of the subsurface in the set-up location. For necessary minimum requirements, please see the "Technical data" chapter. Sheeter SVC 525C...

  • Page 87: Packaging Of The Machine

     Check that the shipment is complete based on the delivery note. 6.2.4 In case of damage Procedure:  Notify the transport company immediately of any damage.  Contact your transport insurance carrier immediately.  Safeguard the machine and accessories from further damage. Sheeter SVC 525C...

  • Page 88: Transporting The Machine

     Only lift the transport pallet as high as absolutely necessary for the chine transport.  Transport the transport pallet as close as possible to the intended loca- tion.  Set the transport pallet down carefully.  Machine is transported. Sheeter SVC 525C...

  • Page 89: Interim Storage Of The Machine

    (danger of corrosion).  Loosen plastic foil from the transport pallet and lift it so that the air can circulate.  Machine is stored temporarily. 6.4.2 In a storage room For storage conditions, see chapter “3.2.8 Ambient conditions” Sheeter SVC 525C...
  • Page 90 Transport, interim storage Interim storage of the machine Sheeter SVC 525C...

  • Page 91: Set-Up, Commissioning

    This table lists the necessary qualification of the personnel related to "Set- up and commissioning" of the machine. Set-up Electrical connec- tions Stationary mains connection Commissioning Table 25: Qualification of personnel; Set-up, commissioning Legend: X permitted, - not permitted Sheeter SVC 525C...

  • Page 92: Safety Instructions

    WARNING! Tipping machine parts while unloading and installing the machine. Non-observance could result in serious injury or death. • Use a fork lift for transportation. • No people may linger in the unloading area. Sheeter SVC 525C...
  • Page 93 You can get the necessary information from the manufacturer. CAUTION! Tripping points due to connecting cables lying around. Non-observance could result in minor or moderate injury. Lay the machine connections (cables, hoses, pipes) so that there are no tripping points. Sheeter SVC 525C...

  • Page 94: Setting Up The Machine

    • Separate installation and commissioning instructions are required for this. Only have the machine installed by MBO Service or by a customer ser- vice technician authorized by MBO. Making the stationary mains connection The electrical supply of the machine must be performed by a stationary mains connection.

  • Page 95: Heed Network Prerequisites

    EN IEC 60364, as well as the technical con- nection requirements of the local power supply company. • This may not be connected by an MBO technician or a customer ser- vice technician. • For the electrical installation, EN 60204-1, Clause 6.3.3. "Protection through automatic switching off of the supply"...

  • Page 96: Observe The Design Of The Stationary Mains Connection

    Set-up, commissioning Making the stationary mains connection • The machine sockets of the MBO machines are only permitted to be used for the connection of MBO units. • The 230 VAC sockets of the MBO machines may be used exclusively for the connection of the intended accessory devices.

  • Page 97: Connecting To The Stationary Mains Connection

    2) Connect the mains connection cable to the upper terminals of the main switch (2) according to the wiring diagram.  The stationary mains connection is complete. Use only copper wires as mains connection cable. Sheeter SVC 525C...

  • Page 98: Connecting Additional Protective Equipotential Bonding

    1) Insert the protective equipotential bonding conductor into the main con- trol cabinet through the cable grommet (1). 2) Connect the protective equipotential bonding conductor to the PE con- nection terminal strip (2).  The protective equipotential bonding conductor is connected. Sheeter SVC 525C...

  • Page 99: Checking The Protective Conductor Connections

    Non-observance could result in serious injury or death. Reconnect all protective conductor connections that were disconnected for transport. Check that all protective conductor connections that were disconnected for transport are reconnected correctly. Procedure:  Check this by visual inspection. Sheeter SVC 525C...

  • Page 100: Commissioning

    • Separate installation and commissioning instructions are required for this. Only have the machine commissioned by MBO Service or by a customer service technician authorized by MBO. Final check of the protective devices After commissioning the machine, be absolutely certain to carry out a final check of the protective devices.

  • Page 101: Connecting Units To The Sheeter

    The sheeter control cabinet is used as the electric power supply for the fol- lowing modules: • Unwinder UW • Folding machine DFT. For each of these modules, there are power and control sockets present in the main control cabinet. Sheeter SVC 525C...

  • Page 102: Description Of The Connections

    2 Power socket XB5 for UW 5 Dummy plug X400 3 Control socket X220 for UW Illustration 45: Connections Outside on the SVC 525C sheeter control cabinet, there is the power sock- et XB2 for the DFT folding machine. Equipment identifier (EID). Units...

  • Page 103: Adjustment And Operation

    Qualification of personnel This table lists the necessary qualification of the personnel related to "Ad- justment and operation" of the machine. Adjustment Operation Table 27: Qualification of personnel, adjustment and operation Legend: X permitted, - not permitted, O possible. Sheeter SVC 525C...

  • Page 104: Safety Instructions

    Non-observance could result in serious property damage to the cutting units. • Observe a warm-up phase of one hour. • Only adjust the sheeter knives when it is heated. • Only operate the sheeter when it is heated. Sheeter SVC 525C...

  • Page 105: Operation

    The <Reset EMERGENCY STOP> illuminated button does not light up.  The machine is ready for operation. After an EMERGENCY STOP, <Top knife preselection> button in the <Manual control> menu must be switched on and off. (New reference run of the cutting cylinder). Sheeter SVC 525C...

  • Page 106: Opening/Closing The Nip Rollers

    The nip rollers are closed. Opening the nip Here's how to close the nip rollers: rollers 1) Place <Nip rollers> illuminated selector switch (1) to the left.  The illuminated selector switch does not light up. The nip rollers are open. Sheeter SVC 525C...

  • Page 107: Operating The Sheeter In Inching Mode

    The sheeter can only be set up in inching mode. • If the sheeter is ready for production, it can be also be operated in inching mode to check the settings. • Inching speed = approx. 7 m/min. Sheeter SVC 525C...

  • Page 108: Starting/Stopping The Sheeter

     Press the <Start> button (2).  A warning signal sounds and the sheeter moves at the set production speed. Stopping Here's how to stop the sheeter:  Press the <Stop> button (1).  The sheeter stops. Sheeter SVC 525C...

  • Page 109: Brief Instructions For Adjusting The Machine

    • Adjust the air. See chapter “8.4.21 Adjusting the air for paper transport”. • Get ready for production. See chapter “8.4.5 Adjusting the nip rollers on the second infeed shaft”. • Troubleshooting. See chapter “8.6 Identification and handling of malfunctions”. Sheeter SVC 525C...

  • Page 110: Adjusting The Machine

    Non-observance could result in property damage to the cutting units. • Observe a warm-up phase of one hour. • Always only adjust the cutting knives when it is heated. • Only operate the sheeter when it is heated. Sheeter SVC 525C...

  • Page 111: Adjusting The Nip Rollers On The First Infeed Shaft

    Distribute the middle nip rollers evenly across the remaining width. 4) Press the knurled screw to the right and tighten. (Nip roller may not touch the in-feed shaft when it is open).  The nip rollers are adjusted. Sheeter SVC 525C...

  • Page 112: Feeding In The Web

    2 Upper cutting cylinder 8 Guide pulleys 3 Lower cutting cylinder 9 Guide pulleys 4 Nip rollers 10 In-feed roller 5 Guide plates 11 In-feed roller 6 Nip rollers 12 Conveyor table Illustration 51: Feeding in the web Sheeter SVC 525C...

  • Page 113: Smoothing The Web

    1 <Inching> button Illustration 52: Smooth the web. Here's how to smooth the web: 1) Press the <Inching> button (1). 2) Leave the web run 5 - 6 m through the machine.  The web is smoothed. Sheeter SVC 525C...

  • Page 114: Adjusting The Guide Plates

    The guide plates are placed on round cross bars and can be moved by hand.  Adjust the two outer guide plates to the edge of the web.  Distribute the middle guide plates evenly across the remaining width.  The guide plates are adjusted. Sheeter SVC 525C...

  • Page 115: Adjusting The Nip Rollers On The Second Infeed Shaft

    3) Tip the clamping to the right until there is a gap (2) of approx. 2 - 3 mm between the roller and clamping. 4) Tighten the hexagon head screw again.  The nip rollers are adjusted. Sheeter SVC 525C...

  • Page 116: Adjusting The Smoothers

    Both outer smoothers should be fitted flush to the edge of the paper. Distribute the middle smoothers evenly across the remaining width. 3) Tighten the knurled screw (1).  The smoothers are adjusted. For especially thick paper, special smoothers can be attached over the guide plates. Sheeter SVC 525C...

  • Page 117: Adjusting The Short Belts After The Cutting Cylinder Unit

    2) Hold the left side in position with a finger. 3) Let the machine run until the belt is positioned over the desired position (o-ring) of the right shaft. 4) Make adjustments for all belts.  The belts are adjusted. Sheeter SVC 525C...

  • Page 118: Adjusting The Smoothers After The Cutting Cylinder Unit

    1) Loosen the wing screw (1). 2) Position the smoothers (2) so that the balls/rollers run on the corre- sponding belt. 3) Tighten the wing screw clamp. 4) Make adjustments for all smoothers.  The smoothers are adjusted. Sheeter SVC 525C...

  • Page 119: Adjusting Belts On The Conveyor Table

    • Distribute the middle belts evenly across the remaining width.  Push belt (2) on both shafts (1) to the desired next possible crowned po- sition.  Make adjustments for all belts.  The belts are adjusted. Sheeter SVC 525C...

  • Page 120: Adjusting Smoothers On The Conveyor Table

    1) Loosen the clamping lever (1). 2) Position the smoothers (2) so that the balls/rollers run on the corre- sponding belt. 3) Tighten the clamping lever again. 4) Make adjustments for all smoothers.  The smoothers are adjusted. Sheeter SVC 525C...

  • Page 121: Adjusting The Longitudinal Cut

    • The warm-up phase of one hour has been observed. • The web is smoothed. Adjusting the longi- tudinal cut 1 Setting wheel 4 Knife plunged in 2 Suction device 5 Counter knife 3 Knife lifted Illustration 60: Adjusting the longitudinal cut Sheeter SVC 525C...
  • Page 122 7) Attach the suction devices (2) below the cutting position and feed the strips into the suction device. 8) Let the web run for a few meters and use the adjusting wheel (1) to slide the cut to the desired position.  Longitudinal cut is adjusted. Sheeter SVC 525C...

  • Page 123: Adjusting Sensor

    According to experience, the jam forms between the first infeed shaft and the sensor. 1) Loosen the knurled screw (1). 2) Put the <Paper jam> sensor (2) in the desired position. 3) Tighten the knurled screw.  The <Paper jam> sensor is set. Sheeter SVC 525C...

  • Page 124: Adjusting Sensor

    The scan width of the sensor is set permanently to 85 mm and may not be changed. 1) Loosen the knurled screw (1). 2) Put the <Web break> sensor (2) in the desired position. 3) Tighten the knurled screw again.  The <Web break> sensor is set. Sheeter SVC 525C...

  • Page 125: Positioning The Sensor

    1) Loosen the clamping lever (2). 2) Position the <Print mark> sensor (1). The sensor has to be in the middle over the print mark (3). 3) Tighten the clamping lever again.  The <Print mark> sensor is set. Sheeter SVC 525C...

  • Page 126: Teaching The Sensor

    2) Press and hold the <Teach> button (1). 3) Inch the web forwards to make a print mark under the sensor. 4) Release the <Teach> button (2). 5) Set selector switch <1> to <RUN>.  The <Print mark> sensor is taught. Sheeter SVC 525C...

  • Page 127: Adjusting The Format On The Touchscreen

    7) Continue pressing the <Inching> button until 3 cutting cycles have been carried out. (Required control path until the correct cutting position has been reached). 8) Check the cut sheet and correct the cutting position as necessary.  The format is set. Sheeter SVC 525C...

  • Page 128: Set Upper Cutting Cylinder For Chip-Out

    (3) with countersunk screws. When removing/attaching the suction hood there is a danger of damage. • When removing the suction hood, heed the electrical lines. • Before attaching the suction hood, turn the knife blade downward. Sheeter SVC 525C...
  • Page 129 4) On the covered area, open every second vacuum hole (4) by loosening the locking pin (5). 5) Attach suction hood (1) to the upper cutting cylinder again.  The chip-out can now be suctioned on the upper cutting cylinder and then be exhaust via the suction hood. Sheeter SVC 525C...

  • Page 130: Angle Of The Cutting Cylinder Unit

    8) Remove the 3rd sheet and check the perpendicularity again. If the per- pendicularity is OK, continue with step 8. If the perpendicularity is not OK, repeat steps 2 - 8.  The angle of the cutting cylinder unit is adjusted. Sheeter SVC 525C...

  • Page 131: Adjusting The Print Mark Control

    Here's how to adjust the cutting position: position  In the touchscreen underneath <Print mark offset> enter the value for the print mark offset directly.  Change the cutting position using "+" and "-" in the touchscreen under <Print mark offset> during production. Sheeter SVC 525C...

  • Page 132: Adjusting The Air For Paper Transport

    The adjustment depends on the paper quality. Adjusting valve 3 With valve 3 (3) it is possible to adjust the air quantity with which the sheet is smoothed after the top cutting cylinder. The adjustment depends on the paper quality. Sheeter SVC 525C...

  • Page 133: Creating Production Readiness

    • The <Error> lamp (1) is not lit up. • The <Reset EMERGENCY STOP> illuminated button (6) does not light  The system is ready for production. The sheeter can now be started by pressing the <Start> button (5). Sheeter SVC 525C...

  • Page 134: Identification And Handling Of Malfunctions

    If there is an error in the machine, the <Jam> lamp lights up. A corresponding error message is issued on the touchscreen and on the Siemens display. 8.6.2 Error messages Illustration 70: Main menu 1 Error messages are displayed as black text on a red background. Sheeter SVC 525C...

  • Page 135: Troubleshooting/Cause/Correction

    • Guide plates incorrectly posi- • Check web tension. tioned. • Web tension uneven. • Check contact pressure of the nip roll- • Contact pressure of the nip ers. rollers different or too low. Table 28: Troubleshooting/Cause/Correction Sheeter SVC 525C...
  • Page 136 • Correct air settings for paper trans- • Chip-out settings incorrect. port. • Cut is diagonal. • Cut is not clean. • Check chip-out settings. • Check angle setting. • Change knife. Table 28: Troubleshooting/Cause/Correction Sheeter SVC 525C...

  • Page 137: Maintenance

    See chapter “9.1.1 Qualification of personnel”. 9.1.1 Qualification of personnel This table lists the necessary qualification of the personnel related to "Maintenance" of the machine. Operational maintenance Maintenance Repair Table 29: Qualification of personnel Legend: X permitted, - not permitted Sheeter SVC 525C...

  • Page 138: Safety Instructions

    Non-observance could result in serious injury or death. The protective covers protect against danger spots: • Never operate the machine without protective covers. • Note that after maintenance or repair work, all protective covers have to be reinstalled. Sheeter SVC 525C...
  • Page 139 Non-observance could result in injury or property damage. • You should only use tools that are in perfect condition. • Make sure that after adjustment or maintenance work, there are no tools left on or in the machine. Sheeter SVC 525C...

  • Page 140: Service

    Ordering spare and wear parts You can obtain the spare and wear parts worldwide via the corresponding MBO agency near you. For all questions relating to your machine, please also contact your MBO agency. You can find the address on our home page: www.mbo-folder.com.

  • Page 141: Operational Maintenance

    Non-observance could result in serious injury or death. • Make sure that the specifications for the respective gap are adhered • If a gap is too large, it must be re-adjusted by MBO Service or autho- rized customer service. • Never dismantle, bridge or bypass safety switches.
  • Page 142 The <Reset EMERGENCY STOP> illuminated button (2) goes out.  EMERGENCY STOP palm button has been checked. Before the machine can be restarted, all illuminated buttons <Reset EMERGENCY STOP> on the system must be activated in line with the system's EMERGENCY STOP concept. Sheeter SVC 525C...
  • Page 143 See the Checking the protective hood section for the procedure. 4) Then open the guard door. It should now be possible to open the guard door. 5) Close the guard door. 6) Close the protective hood.  The guard door is checked. Sheeter SVC 525C...
  • Page 144 Checking protective Here's how to check the protective devices:  Check all covers and protective devices to make sure they are present devices and functional. See chapter “4.5.8 Checking protective devices”.  The protective devices are checked. Sheeter SVC 525C...

  • Page 145: Cleaning Of The Machine

    Observe fire hazards resulting from the inflammability of the cleans- ing agent. • Dispose of the cleaning rags in an environmentally-friendly fashion. • Inform yourself by asking the cleaning agent manufacturer about residual risks and about environmentally friendly disposal. Sheeter SVC 525C...
  • Page 146 Shafts and rollers MBO Binder GmbH & Co. KG recommends "Varn" cleansing agent with the designation: "VM 111 or VWM Wash". The "Varn“ company delivers to the printing industry worldwide. Therefore, it cannot be excluded that in certain other countries different designations are used.

  • Page 147: Cleaning The Optical Sensors

    • Main switch is switched off and secured. • EMERGENCY STOP palm button is pressed. Cleaning the optical Here's how to clean the optical sensors: sensors  Clean the optical elements of the sensors with a dry, lint-free cloth.  Optical sensors are clean. Sheeter SVC 525C...

  • Page 148: Cleaning/Replacing The Filter Of The Vacuum Pump Vt 4.25

    • Main switch is switched off and secured against accidently switching on again. • The fan wheel is stationary. Cleaning intervals specified by MBO: • Every 40 operating hours (weekly). Clean the filter and blow out the filter case. • Every 1000 operating hours (semiannual).

  • Page 149: Maintenance

    3) Damaged pneumatic lines must be replaced immediately by trained and authorized personnel.  The pneumatic lines are checked. Compressed air generation costs money! For this reason, please report every leak to the person responsible for the plant. Sheeter SVC 525C...

  • Page 150: Checking The Guide Shaft Bearings

    2) Turn the guide shafts in question by hand. 3) If the shafts are stiff or rough, the bearings need to be replaced.  The bearings are checked. Only have the bearings replaced by MBO Service or by an authorized customer service agent. Sheeter SVC 525C...

  • Page 151: Changing The Knives Of The Longitudinal Cutting Unit

    Always change the knives and counter knives in pairs. 9.4.3.1 Changing knives Here's how to proceed to change the knives. Prerequisites These prerequisites must be fulfilled: • Main switch is switched off and secured. • The electrotechnical regulations are heeded. Sheeter SVC 525C...
  • Page 152 10)Slide the spring (3) upward again. 11)Slide the complete knife (8) back onto the slitter shaft (7). 12)Insert the slitter shaft (7) again. 13)Press the plug bearing (5) back in. 14)Tighten the pin (6) again.  The knives are changed. Sheeter SVC 525C...
  • Page 153 7) Slide and fix the spring stretching support (4) on the slitter shaft (5). 8) Insert the slitter shaft (5) again. 9) Press the plug bearing (2) back in. 10)Tighten the pin (1) again.  The counter knife is changed. Sheeter SVC 525C...

  • Page 154: Changing The Knives Of The Cutting Cylinder Unit

    Here's how to proceed to slide the knife block. Prerequisites These prerequisites must be fulfilled: • Protective hood and guard door are open. • Main switch is switched off and secured. • The electrotechnical regulations are heeded. Sheeter SVC 525C...
  • Page 155 5) Unfasten the pulley (7) and unthread the drive belt (6). 6) Loosen the locking screw (8). 7) Lift the locking screw (8) and pull out the knife block (9) in the direction the web is running.  The knives are now accessible and can be changed. Sheeter SVC 525C...
  • Page 156 Secure the fastening screws of the counter knife with Vibrate VC3. Here's how to proceed to change the counter-knife. Prerequisites These prerequisites must be fulfilled: • Main switch is switched off and secured. • The electrotechnical regulations are heeded. • Knife block is in service position. Sheeter SVC 525C...
  • Page 157 11 Counter knife 4 Nylon mat 12 Venturi bar 5 Knife 13 PG union joint 6 Positioning screw 14 Plastic ring 7 Screws 15 Positioning screw 8 Positioning screw 16 Compressed air supply Illustration 77: Changing the counter-knife. Sheeter SVC 525C...
  • Page 158 (10) will fall down. Here's how to proceed to change the knife. Prerequisites These prerequisites must be fulfilled: • Main switch is switched off and secured. • The electrotechnical regulations are heeded. • Knife block is slid. Sheeter SVC 525C...
  • Page 159 11 Swivel screw 4 Nylon mat 12 Counter knife 5 Knife 13 Venturi bar 6 Positioning screw 14 PG union joint 7 Screw 15 Plastic ring 8 Stop edge 16 Compressed air supply Illustration 78: Change knife. Sheeter SVC 525C...
  • Page 160 15)Then cut the sheet again. 16)Repeat adjustment until the paper is cut cleanly across its entire width. 17)Repeat the adjustment with 80 g sheet and then with a 35 g sheet.  The knife is changed and adjusted. Sheeter SVC 525C...

  • Page 161: Changing The Plastic Ring

    4) Remove the plastic ring (3) from the slitter shaft. 5) Push the new plastic ring on the slitter shaft. 6) Reattach the PG union joint (2). 7) Reconnect the compressed air connections (5). 8) Tighten the fastening screws (1).  The plastic ring is changed. Sheeter SVC 525C...

  • Page 162: Changing The Nylon Mat

    4) Clean the shaft. 5) Bear the wrapper (3) around the wrapper bar (6) and attach to the knife (7). 6) Glue nylon mat (1) to the shaft. 7) Fasten clamping bar (2).  The nylon mat is changed. Sheeter SVC 525C...

  • Page 163: Checking The Vacuum Pump Vt 4.25

    Every 3000 operating hours (every 1.5 operating years).  Check the length of the carbon vanes.  Does the length of the carbon vanes come below the prescribed value of A the carbon vanes must be replaced.  The carbon vanes are checked. Sheeter SVC 525C...

  • Page 164: Checking The Fan In The Control Cabinet

    Compressed side of the filter mat pointing towards the fan wheel. Closing the filter Here's how to close the filter housing: housing  Fold the louvre grille back onto the filter housing until it clicks into place.  The filter housing is closed. Sheeter SVC 525C...

  • Page 165: Maintenance Schedule

    9.4.7 “Checking the vacuum Every 3000 pump VT 4.25” operating hours 9.4.8 “Checking the fan in the Monthly control cabinet” Table 30: Maintenance schedule MBO recommends attaching a copy of this maintenance schedule to the machine. Sheeter SVC 525C...

  • Page 166: Repair

    Repair work may only be performed by trained and authorized spe- cialized personnel. • Heed the local occupational safety regulations. • Carry out a function test after the repair. Only have repair work performed by MBO Service or by an authorized customer service agent. Sheeter SVC 525C...

  • Page 167: Decommissioning, Storage

    Observe the corresponding storage conditions. 10.2 Decommissioning 10.2.1 Temporary shutdown Here's how to shut the machine down temporarily. Prerequisites These prerequisites must be fulfilled: • Main switch is switched off. • Compressed air supply is cut off. Sheeter SVC 525C...

  • Page 168: Final Decommissioning

     Observe the specifications regarding the weight and size of the ma- chine when selecting the premises. See chapter “3.2 Technical data”  Use a suitable fork lift for transport. See chapter “3.2.3 Shipping and transport data”.  Cover the machine with foil.  The machine is stored. Sheeter SVC 525C...
  • Page 169 EC countries • Comply with the corresponding European directives. • Comply with the corresponding national and regional laws and regula- tions. Non-EU countries: • Comply with the corresponding national and regional regulations, laws and directives. Sheeter SVC 525C...
  • Page 170 All parts, auxiliary materials, and operating materials of the machine: • Separate by type • Dispose of in accordance with local regulations, laws, and directives. If you have any further questions regarding disposal, please contact the manufacturer! Sheeter SVC 525C...
  • Page 171 FRANCE Tel.: +33 1 6935 5090 Fax: +33 1 6935 5099 www.mbo-folder.com info@mbofrance.fr MBO China MBO Binder Graphic Systems (Beijing) Co. Ltd. Haishunde Building, 201 room, No.A1, Donghuanbei Road, BDA Beijing 100176 P.R. CHINA Tel.: +86 10 6786 4021 Fax: +86 10 6787 3502 www.mbo-folder.com.cn...

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