Steffes COMFORT PLUS HYDRONIC 5120 Quick Reference Installation Manual

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Quick Reference Installation Guide
1
PLACEMENT AND CLEARANCES
WARNING
If area available to install Comfort
Plus Hydronic system is less than
100 square feet, consult factory. If
installing in area with less than 400
square feet, ventilation MUST be
provided. Temperature in area should
be maintained at or below 85
Minimum Clearance Requirements
A Back and Right Side = 3 inches from
combustibles
B Front = 36 inches
C Top = 6 inches from combustibles
D Bottom = 1 inch from combustibles
E Left Side = 36 inches
3
BRICK LOADING
Starting at the back of the brick core cavity,
load bricks one row at a time using left side,
right side, center pattern. Place bricks with
grooved side facing up, notch facing forward,
and ridges on left and right.
IMPORTANT
• Remove loose
debris from brick.
• Brick rows MUST line
up front to back
and side to side.
• Use half bricks in proper rows and in
correct positions. The notch in the
brick MUST be toward the front of
the furnace.
C
FRONT VIEW
A
E
M
A
F/29
C.
P
M
o
o
M
FRONT VIEW
D
E
M
A
P
M
M
Notch in Brick
"Manufactured in North America"
COMFORT PLUS
HYDRONIC
Models 5120, 5130, 5140
A
TOP VIEW
E
A
C
A
B
TOP VIEW
E
A
D
HALF BRICK
5120: Load in row 5
5130: Load in row 4 and 8
5140: Load in row 6 and 12
2
SET-UP
1.
Place system in desired location.
2.
Adjust leveling legs.
3.
Remove painted front panel of brick
storage cabinet.
4.
Position element wiring harnesses
to avoid damage during brick
loading.
5.
Position brick core temperature
sensor(s) to avoid damage during
brick loading.
6.
Remove galvanized front panel.
A
7.
Starting at bottom, lift and drape
insulation blankets over top of
system.
8.
Remove front air channel by pulling
B
out at top.
9.
Remove heating elements from
inside brick core cavity.
CAUTION
• DO NOT extend leveling legs
more than one inch.
• DO use and follow generally
accepted safety practices when
handling insulation material.
• Equipment MUST be installed
by a qualified technician in
accordance with all applicable
local, state and national codes
and regulations.
• Reference Owner's and Installer's
Manual for complete safety,
installation, and operation
instructions.

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Summary of Contents for Steffes COMFORT PLUS HYDRONIC 5120

  • Page 1 “Manufactured in North America” COMFORT PLUS HYDRONIC Models 5120, 5130, 5140 Quick Reference Installation Guide SET-UP PLACEMENT AND CLEARANCES WARNING Place system in desired location. Adjust leveling legs. TOP VIEW If area available to install Comfort Remove painted front panel of brick FRONT VIEW Plus Hydronic system is less than storage cabinet.
  • Page 2 HEATING ELEMENT INSTALLATION Insert heating elements between brick layers until WARNING element ends embed into side cutouts of brick cavity. HAZARDOUS VOLTAGE: Risk of Elements MUST be installed electric shock, injury or death. with threaded screw tabs on wire connection terminals •...
  • Page 3: Line Voltage Electrical Connections

    Comfort Plus heat- ing systems or it is necessary to have multiple air handlers share the same duct work, you MUST contact Steffes. There Circuit Breakers are special installation requirements that MUST be performed in an application such Route all line voltage wires through knockout(s) and as this.
  • Page 4 Based on 80 degree entry .7 ft @ 8 GPM water temperature with 1.1 ft @ 10 GPM (* Steffes recommends a Grundfos UP15-42F or equal single speed a 50% glycol mix. 115VAC pump for the primary pump.) HEAT EXCHANGER SPECIFICATION Capacity 1.2 Gallons...
  • Page 5: Pressure Relief Valve Installation

    PLUMBING CONTINUED TYPICAL SYSTEM PLUMBING (SHOWN WITH STEFFES AIR HANDLER) Secondary Loop Primary Loop Secondary Loop Primary Loop Low Temp Radiant Zones From Other White Zones Orange Mixing Valve 5100 Air Handler This Valve Must Be Open During Other White...
  • Page 6 LOW VOLTAGE OUTDOOR SENSOR CONNECTIONS IMPORTANT The outdoor temperature sensor can be installed by wiring it directly to the system or to the Steffes Power Line Carrier • If connecting to the Steffes Power Line Carrier (PLC) system, if utilized.
  • Page 7 LOW VOLTAGE ROOM THERMOSTAT WIRING CONTINUED STAND ALONE FURNACE APPLICATION WITH UNCONTROLLED AIR CONDITIONER IMPORTANT Blower Speed SINGLE STAGE HEAT PUMP APPLICATION Hydronic Heat Thermostat, Zone Valve End Switch, or Pump Control Honeywell TH5220D To Heat Pump Y - Compressor C - Low Voltage Common R - Low Voltage Hot O - Reversing Valve...
  • Page 8: Software Configuration

    Make sure the maximum and minimum water temperatures (C011 and C012) are appropriate for the application **The value in C006 may vary, depending on the type of heat pump being installed and/or how the utility controls the heat pump. 3050 Hwy 22 North  Dickinson, ND 58601-9413  www.steffes.com Part No. 1200284-6...

This manual is also suitable for:

Comfort plus hydronic 5130Comfort plus hydronic 5140

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