Table of Contents
Advertisement
OWNER'S
MANUAL
• Assembly
• Installation
• Operation
• Repair Parts
• Maintenance Tips
Model No.
LWO-112 (Oil Fired)
LWG-112 (Gas Fired)
LWO-168 (Oil Fired)
LWG-168 (Gas Fired)
C A U T I O N :
R e a d R u l e s A n d
I n s t r u c t i o n s
C a r e f u l l y F o r
S a f e O p e r a t i o n
IMPORTANT: Installation must be made in
accordance with NFPA, and state and local ordinances
which may differ from this installation manual.
Warm Air Central Heating Furnaces
Alpha American Co., 10 Industrial Blvd., Palisade, MN 56469
www.yukon-eagle.com 1-800-358-0060
Oil/Wood - Gas/Wood
All furnaces in this owner's manual are
UL Listed in UL file #MH 11057
Advertisement
Table of Contents
Related Manuals for Yukon Eagle Oil Furnace
Summary of Contents for Yukon Eagle Oil Furnace
-
Page 1: Repair Parts
OWNER'S MANUAL • Assembly • Installation • Operation • Repair Parts • Maintenance Tips Model No. LWO-112 (Oil Fired) LWG-112 (Gas Fired) LWO-168 (Oil Fired) LWG-168 (Gas Fired) C A U T I O N : R e a d R u l e s A n d I n s t r u c t i o n s C a r e f u l l y F o r S a f e O p e r a t i o n... - Page 2 FOR YOUR SAFETY: If you smell gas: 1. Open windows 2. Do not touch electrical switches 3. Extinguish any open flame 4. Immediately call your gas supplier RISK OF FIRE OR EXPLOSION Do not burn garbage, gasoline, drain oil, kerosene, thinners, etc. Tightly close the firing door and ash door during operation.
-
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION Safety Statements ..................2, 4 Unpacking and Inspection . -
Page 4: Safety Statements
Safety Statements Safe assembly, operating and maintenance practices should always be followed whenever using any equipment. Wherever you see the caution sign, You must stop, read, and carefully follow the safety instructions before proceeding. It is recommended to read through the entire manual before beginning your installation and/or operating your furnace. -
Page 5: Unpacking And Inspection
Unpack and Check Your Cartons INSPECT SHIPMENT Your furnace is shipped complete in three cartons. Note any damage to the shipping cartons. Remove all items from your shipping cartons. Check all items against the packing list below. Note any items lost or damaged in shipment. -
Page 6: Features And Benefits
Furnace Features - Eagle I - Husky YUKONTROL SOLID-STATE FURNACE CONTROL control that coordinates the gas or oil burner function with the wood/coal damper so that your home is always comfortable using your choice of fuels. MORE HEAT EXCHANGE SURFACE MEANS LESS HEAT UP THE CHIMNEY The secondary heat exchanger is made up of type 304 Stainless Steel tubes, which the heat produced... - Page 7 Furnace Features - Eagle I - Husky...
- Page 8 Furnace Features - Eagle II - Polar YUKONTROL SOLID-STATE FURNACE CONTROL control that coordinates the gas or oil burner function with the wood/coal damper so that your home is always comfortable using your choice of fuels. MORE HEAT EXCHANGE SURFACE MEANS LESS HEAT UP THE CHIMNEY The 8-inch diameter type 304 Stainless Steel secondary heat exchanger recovers heat that would...
- Page 9 Furnace Features - Eagle II - Polar...
-
Page 10: Furnace Specifications
Input rating ...140,000 BTU/HR Nozzle ...1.0 G.P.H. - 80 H Burner ...Wayne Model - MSR Input rating...140,000 BTU/HR Output rating ...112,000 BTU/HR Orifice ...7/32" (.218 dia.) Manifold Pressure...3.5 W.C.P Burner...Wayne Model P250-AF-DI-Y Blower Size (Belt Drive) ...10" x 10" Blower C.F.M ... 800 - 1800 Motor Size ...1/3 - 1/2 - 3/4 HP Firebrick Lined...(7) 9”... -
Page 11: Plan Your Installation
Plan Your Installation PLAN YOUR INSTALLATION It is recommended to read through the entire manual before beginning your installation. Follow all steps exactly. Reading this manual will also help you get all the benefits from your furnace. CAUTION: Read these rules and the instructions carefully. -
Page 12: Clearances To Combustibles
Plan Your Installation CLEARANCES TO COMBUSTIBLES ABOVE TOP OF FROM THE WARM AIR PLENUM FRONT 6” CAUTION BE SURE TO INSTALL DUCT WORK WITH CLEARANCES SHOWN 18” MIN 8” Dia. Flue Pipe Top View Cold Air Plenum Top View Warm Air Plenum FLOOR TO BE NON-COMBUSTIBLE MATERIAL FROM SIDES... -
Page 13: Typical Installation
Plan Your Installation DUCTS AND PLENUMS SHALL BE CONSTRUCTED ENTIRELY OF SHEET METAL. AIR CONDITIONING COIL MUST BE INSTALLED WITH A METAL CONDENSATE PAN. DO NOT USE PLASTIC PAN DUCTS SHOULD BE LARGE ENOUGH TO HANDLE GRAVITY AIR FLOW IN THE EVENT OF ELECTRIC POWER OR FURNACE FAN FAILURE. -
Page 14: Installation
PLACE FURNACE Review all instructions in the Planning Your Installation section. Place the furnace in the pre- selected location. Refer to Figs. 4 & 5 (on page 12) in the Planning Your Installation section. Make sure the furnace is level. SECONDARY AIR INTAKE COVER 1. -
Page 15: Oil Burner
OIL BURNER INSTALLATION • Model LWO-112 burner has a (140,000 BTU input) 1.00 G.P.H. 80 degree H nozzle installed at the factory. • Model LWO-168 burner has a (189,000 BTU input) 1.35 G.P.H. 80 degree H nozzle installed at the factory. Install burner as follows: 1. -
Page 16: Draw Collar
DRAW COLLAR (Models LWO-168 & LWG-168 ONLY) Firmly attach the draw collar around the stainless steel smoke pipe. Keep the field installed smoke pipe at least 2 " away from draw collar. This will insure that smoke leaving the furnace will not be drawn into the circulating air stream. See Fig. -
Page 17: Smoke Baffles
SMOKE BAFFLES The smoke baffles are factory installed. They must be checked to see that they have not become dislodged during shipping. See Fig. 14-A. Complete the following steps to check the baffles: 1. Hold the baffle in proper position. Tilt the rear up to clear baffle mounting brackets. -
Page 18: Installing The Fan And Limit Control
Installation INSTALLING THE HONEYWELL FAN/LIMIT CONTROL Included in the accessory carton is a white sheet metal bracket that is 8-1/4 inches high and 3-1/4 inches wide. It has a 7/8” hole in it 6 inches from the bottom. Right below the 7/8” hole are 2 screw holes. This bracket also has 2 screw mounting holes on the bottom 1-1/4 inch flange. -
Page 19: Mounting Thermostats And Settings
Installation MOUNTING THE THERMOSTATS The thermostats must be mounted on an interior centrally located wall. Place them away from direct sunlight, drafts, and approximately 5 feet above the floor. It is not required that they be level. Place them right next to each other. See Fig. 17. Two Honeywell digital thermostats are furnished with all multi-fuel furnaces. -
Page 20: Fuel Tanks And Fuel Lines
Installation FUEL TANKS AND FUEL LINES Fuel tanks and fuel lines must be installed in accordance with requirements of NFPA 31. If fuel lines are under 30 feet in length, it is satisfactory to use 3/8" O.D. copper tube. Never use tube smaller than 3/8"... -
Page 21: Gas Piping
Installation GAS PIPE SIZING Method of Installing a Check with your local gas supplier to determine total gas Tee Fitting Sediment Trap load for all your gas appliances. Size pipe accordingly. GAS PIPING All piping must comply with local codes. In the absence of local codes, follow the national fuel gas code ANSIZ- 233.1. -
Page 22: Fume Sensor
FUME SENSOR (GAS MODELS ONLY) The FUME SENSOR is a manual reset heat/pressure sensor. It will shut down the gas burner. This occurs when there is a chimney down draft, plugged chimney, plugged smoke pipe, or a plugged secondary heat exchanger. If the gas burner shuts down because of any of the above conditions, before the burner can restart, you must press the red button down to manually reset it. -
Page 23: Electrical Wiring
ELECTRIC WIRING All electrical wiring must be done in accordance with the National Electrical Code. The code needs to be legally authorized in the area where the installation is being made. The circuit protector device must be located in a convenient place near the furnace. -
Page 24: 24 Volt Field Wiring
OIL OR GAS AND WOOD HEATING ONLY Honeywell FocusPro 6000 RC R 24 volt Transformer OIL OR GAS AND WOOD HEATING WITH AIR CONDITIONING Relay 24 volt Transformer Condensing Unit Compressor Relay 24 Volt Field Wiring Honeywell FocusPro 5000 Thermostat RC R OIL or GAS BURNER... -
Page 25: Connecting Smoke Pipe
CAUTION: Do not use any smoke pipes less than 24 gauge between furnace and chimney. CONNECTING SMOKE PIPE Set the smoke pipe end of the furnace as close to the chimney as possible. The rise of the smoke pipe toward the chimney must be at least one inch per linear foot of pipe. -
Page 26: Barometric Draft Control
DO NOT ATTACH DRAFT CONTROL TO TOP OR BOTTOM OF FLUE PIPE, NOR IN ROOM SEPARATED FROM APPLIANCE. BEST LOCATION IS AS CLOSE TO APPLIANCE AS POSSIBLE. IMPORTANT: MAKE THESE ADJUSTMENTS WHEN INSTALLING. VERTICAL FLUE: Adjustment weight must be in RIGHT HAND SLOT (Marked “V”) in bracket on gate. -
Page 27: Proper Chimneys And Draft Problems
PROPER CHIMNEYS The National Fire Protection Association (NFPA) requires that all factory built chimneys be Listed and installed in accordance with conditions of the Listing in the manufacturers instructions. NFPA also requires that your chimney extend at least three (3) feet above the highest point when it passes through the roof and at least two (2) feet higher than any portion of the building within ten (10) feet of the chimney. - Page 28 Installation Questions? Visit www.yukon-eagle.com or call 1-800-358-0060...
-
Page 29: Combustion Air
COMBUSTION AIR Make-up outside air must be provided to furnace for proper fuel combustion. This is provided by openings to outside of building. These openings shall have unobstructed areas not less than the areas of the flue pipe. See Figs. 25, 26, 27 IMPORTANT: Outside air is needed to replace air used by the burner and wood combustion process. -
Page 30: Furnace Located In Confined Space
FURNACE LOCATED IN CONFINED SPACE When the furnace is in utility room, install two open grilles. (See Fig. 28.) Place them in a wall or door opening to the rest of the house. One grille will supply combustion air. Locate it near the floor. The other grille is for ventilation. Locate it close to the ceiling. -
Page 31: Oil Firing Unit
Operating Instructions OIL FIRING THE UNIT To start the oil burner on a new installation 1. Check to make sure there is oil in the storage tank. No. 2 fuel oil may be used if tank is in the basement or buried below ground. -
Page 32: Gas Firing Unit
Operating Instructions Gas Firing the Unit To Start the Gas burner on new installation 1. With gas line in “off” position, install burner using gasket and tighten down with 3 nuts to furnace. 2. Connect 110 Volt power to burner 3. -
Page 33: Best Wood To Burn
Operating Instructions BEST WOOD TO BURN All solid fuel, whether it is coal, pine, oak or any grain has about 12,000 BTU's per pound if its moisture content is zero. Wood that has been cut, split and air dried for 2 years has about 8,000 usable BTU's per pound. -
Page 34: Firing Wood With Gas Or Oil
Operating Instructions STARTING WOOD FIRE WITH GAS OR OIL BURNER Place three or four 6 to 8 inch diameter logs in the firebox. Set the temperature on the small thermostat to the desired setting. Set the temperature on the larger thermostat above room temperature. -
Page 35: Miscellaneous Coal Burning Tips
Operating Instructions WHAT SIZE COAL SHOULD I BURN? The air space between the furnace grates is 1/2 inch. Therefore, coal smaller than 1/2 inch can fall through the grates into the ash pan. • Pea size coal ranges from 9/16 to 11/16 inch. •... -
Page 36: Coal Firing Unit
Operating Instructions OPERATING INSTRUCTIONS FOR BURNING COAL ON 1/2-INCH OPENING GRATES (Optional) The following instructions are for burning various types of coal, storage of coal, and the cleaning of the furnace. Some coal is oil-treated at the mine. Some users have indicated that it tends to make the coal difficult to start. -
Page 37: Wiring Diagrams
Wiring Diagrams OIL AND WOOD HEATING ONLY Questions? Visit www.yukon-eagle.com or call 1-800-358-0060... - Page 38 Wiring Diagrams OIL AND WOOD HEATING WITH A/C...
- Page 39 Wiring Diagrams GAS AND WOOD HEATING ONLY...
- Page 40 Wiring Diagrams GAS AND WOOD HEATING WITH A/C...
-
Page 41: Maintenance
GRATE CARE - ASH REMOVAL It is necessary that ashes be removed from the ash pan on a daily basis. The ashes should never be allowed to accumulate high enough to come in contact with the grates. Such a condition could cut off necessary air circulation. -
Page 42: Smoke Pipe, Chimney & Secondary Heat Exchanger
Maintenance SMOKE PIPE, CHIMNEY AND SECONDARY HEAT EXCHANGER Do not burn green or freshly felled wood. This may cause creosote and soot to build up in chimney, smoke pipe, and secondary heat exchanger. These should be checked and cleaned several times each heating season. -
Page 43: Blower Adjustment
FURNACE BLOWER ADJUSTMENT Set adjustable motor pulley so blower will give approximately 80-90º F temperature rise through furnace. After pulley has been adjusted check bolt as follows: The belt is drawn tight during shipment. Therefore both belt tension and sheave alignment must be rechecked by the installer. -
Page 44: Duct Work And Blower Speed Adjustment
DUCT WORK AND BLOWER SPEED ADJUSTMENT Supply and return duct system should be sized properly for efficient operation. Normal air temperature rise through the furnace should be adjusted to approximately 80-90º F. Proper blower speed adjustment, in conjunction with adequate duct work are necessary to achieve this. -
Page 45: Testing For Efficiency
Maintenance TESTING INSTALLATIONS FOR EFFICIENCY A Draft gauge must be used. Draft in smoke pipe must be set at .03 Water Column updraft. Failure to set properly will cause fuel to be wasted, heating will not be satisfactory, fast buildup of creosote in heat exchanger and chimney may occur and cause damage to your heating system. -
Page 46: Test Procedure
Maintenance TEST PROCEDURE Step 1. Set the thermostat high enough so that the unit will run for at least 15 minutes, the maximum time that should be required for the test. Let the unit operate enough for the stack temperature to stabilize. Step 2. -
Page 47: Firebrick Placement
FIREBRICK PLACEMENT Models (LWO-112 & LWG-112 ONLY) (Fig. 42) Lower Row 1. Place 3 ea. 12”x 6” bricks at rear of firebox 2. Place 4 ea. 12”x 6” bricks on side opposite burner. 3. Place 4 ea. 9” x 6” bricks on burner side. Upper Row 1. -
Page 48: Oil Burner
OIL BURNER MAINTENANCE MAINTENANCE AT THE END OF THE HEATING SEASON: 1. Shut off electric current to burner at fuse panel. 2. If oil filter has not been cleaned recently, it should be removed and cleaned. (Consult instruction card furnished with fuel unit). 3. -
Page 49: Miscellaneous Maintenance
HOW TO PREVENT RUST AND CORROSION At the end of each heating season, clean both primary and secondary heat exchangers. Also, clean the ash pan thoroughly. Paint the inside of the heat exchanger with automobile crankcase oil. This will decrease rusting caused by summer moisture. - Page 50 SMOKE IN THE FURNACE ROOM This condition is usually caused because smoke is not being drawn up through the chimney. Other causes could be a failed (firebox)heat exchanger. Check with your qualified furnace service provider. Chimney causes: 1. Fresh air for combustion must be supplied to the furnace room.
-
Page 51: Over Heating Unit
OVER HEATING WHEN BURNING SOLID FUEL AS YOUR PRIMARY SOURCE OF HEAT If your home is overheating, your furnace is providing heat when the thermostat is satisfied. One of these ideas will help with overheating. 1. The best answer is to use fewer logs at each filling. This provides the maximum amount of heat while conserving wood. -
Page 52: Exploded Views And Parts Lists
Exploded Views & Parts List EAGLE I - HUSKY MODELS LWO-112 & LWG-112... - Page 53 Exploded Views & Parts List REPAIR PARTS-Combustion Chamber Assembly (Left Hand Shown) EAGLE I- HUSKY OIL/GAS-SOLID FUEL COMBINATION FURNACE Key No. Left Hand Right Hand 10110500 10110500 10104900 10104900 20106300 20106300 10105300 10105300 20102200 20102200 20105900 20105900 20102640 20102640 20102650 20102650 10100700 10100700...
- Page 54 Exploded Views & Parts List EAGLE II - POLAR MODELS LWO-168 & LWG-168...
- Page 55 Exploded Views & Parts List EAGLE II - POLAR OIL/ GAS-SOLID FUEL COMBINATION FURNACE Key No. Left Hand Right Hand 20105900 20105900 10105300 10105300 20102200 20102200 20102640 20102640 20102650 20102650 10100800 10100800 10100700 10100700 20106300 20106300 10110500 10100500 10104900 10104900 50105320 51105320 10116200...
- Page 56 Exploded Views & Parts List WAYNE MODEL MSR OIL BURNER GUN ASSEMBLY Questions? Visit www.yukon-eagle.com or call 1-800-358-0060...
- Page 57 Exploded Views & Parts List B U R N E R C O M P O N E N T S W A Y N E M O D E L M S R PA R T D E S C R I P T I O N A N D PA R T N U M B E R W H E N O R D E R I N G PA R T S Part Description Motor, 1/7 HP 120/60/3450 1.7A PSC Blower Wheel 3.12”...
- Page 58 Exploded Views & Parts List WAYNE MODEL P250AF-DIN GAS BURNER...
- Page 59 Exploded Views & Parts List BURNER COMPONENTS WAYNE MODEL P250AF-DIN PART DESCRIPTION AND PART NUMBER WHEN ORDERING PARTS Key No. Part Description Control Box Cover ASM Time Delay Relay Transformer 24V/30VA Control Box/Strap ASM Bracket Ignition Module H-S8751008 DI Ignition Wire ASM Tube Electrode ASM Pilot Shield...
- Page 60 Exploded Views & Parts List CIRCULATING FAN PERFORMANCE CURVE CHART MODELS LWO-112 AND LWG-112 THIS CIRCULATING FAN PERFORMANCE CURVE CHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDS...
- Page 61 Exploded Views & Parts List CIRCULATING FAN PERFORMANCE CURVE CHART MODELS LWO-168 AND LWG-168 THIS CIRCULATING FAN PERFORMANCE CURVE CHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDS...
-
Page 62: Troubleshooting
SERVICE HINTS- OIL Problem: If your furnace is not heating or giving enough heat. Cause: Thermostat is not set correctly Cause: Burner is not firing properly Cause: No power to furnace Cause: No oil in tank Cause: Valve in oil line is closed Cause: Oil filter is plugged Cause: Cycling on limit control SERVICE HINTS-GAS... - Page 63 Notes Model Number: __________________________________ Serial Number:__________ Installation Date:_______________________Contractor_________________________ Service Calls:__________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ Notes: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _____________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________...
-
Page 64: How To Order Repair Parts
Y U K O N E A G L E OWNER'S MANUAL • Assembly • Installation • Operation • Repair Parts For Model’s LWO-112 (Oil Fired) LWG-112 (Gas Fired) LWO-168 (Oil Fired) LWG-168 (Gas Fired) C A U T I O N : R e a d R u l e s A n d I n s t r u c t i o n s C a r e f u l l y F o r...