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POLARIS
®
PRO HD 4500 WINCH KIT
P/N 2882238
APPLICATION
Verify accessory fitment at Polaris.com.
You must order below mentioned power cables kit
separately to connect battery to the vehicle bus bar.
• For 3 Seat Models : PN 2881684
• For Crew Models : PN 2881685
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering information.
KIT CONTENTS
This Kit includes:
REF
QTY
PART DESCRIPTION
1
1
Winch Assembly, 4500 HDDS
2
1
Latch Hook
3
1
Control box
4
1
Rope
NOTE
Instr 9927471
Rev 01 2016-11
Page 1 of 13
PART NUMBER
2206384
2411836
**
2879187
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Table of Contents
Related Manuals for Polaris PRO HD 4500
Summary of Contents for Polaris PRO HD 4500
- Page 1 POLARIS ® PRO HD 4500 WINCH KIT P/N 2882238 APPLICATION Verify accessory fitment at Polaris.com. NOTE You must order below mentioned power cables kit separately to connect battery to the vehicle bus bar. • For 3 Seat Models : PN 2881684 •...
- Page 2 PART DESCRIPTION PART NUMBER Wireless Remote Kit 2879316 Winch Cable, Yellow 6 GA 4013468-740 Winch Cable, Blue 6 GA 4013469-740 Power Cable, Black 4013470-480 Power Cable, Red 4013471-480 Contactor 4015095 Autostop Fairlead Grill, Fairlead Cover 5255409 Winch Mount Bracket Rubber Stop Magnet Panduit Strap 7080492 Screw Hex Head - M8 X 1.25 X 25...
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Page 3: Tools Required
Your POLARIS ® PRO HD 4500 WINCH KIT is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. -
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS PREPARATION 6. Remove seven screws securing drive shaft cover to the floor. Save fasteners for use during 1. Shift vehicle transmission into “PARK”. Turn key to reinstallation. Remove drive shaft cover from “OFF” position and remove from vehicle. vehicle. -
Page 5: Winch Installation
CONTACTOR INSTALLATION TORQUE 1. Install contactor to center frame member under 20ft. lbs. (27.1 Nm) hood using two screws as shown. Tighten just until snug. Do not overtighten. 2. Install new grill screen on front bumper using retained two screws 2. - Page 6 4. Install winch onto the winch mounting bracket 6. Reinstall bumper assembly onto the vehicle using four screws , split washers , and flat using seven retained screws washers as shown and torque to specification. TORQUE 20ft. lbs. (27.1 Nm) 7.
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Page 7: Control Box Installation
WIRELESS REMOTE RECEIVER INSTALLATION TORQUE 1. Mount wireless remote receiver onto chassis using 4ft. lbs. (5.4 Nm) supplied screws as shown. Tighten screws until snug. Do not overtighten. CONTROL BOX INSTALLATION 1. Position control as shown behind the radiator and fasten to chassis with supplied cable ties as 2. -
Page 8: Final Inspection
FINAL INSPECTION • See the illustration below for proper wireless remote operation. 1. Confirm that all wiring is correct. 2. Confirm that there are no exposed wires or terminals. 3. All loose wires need to be secured away from moving parts and heat sources. REINSTALLATION 1. -
Page 9: Gear Selection
GEAR SELECTION The high gear setting is meant for rapid recovery mode only and should not be used while the rope is WARNING under load. To shift into high gear, rotate the gear shifting knob clockwise until the “H” marking shows Attempting to shift the winch while the rope is under thru the cutout window on the shift knob. - Page 10 RAPID RECOVERY WINCH FUNCTION NOTE Rapid Recovery is for recovering the winch rope only. It is not intended for pulling and will reduce the life of the winch if used under load. Your winch is equipped to quickly reel in the winch rope when being used under no-load conditions.
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Page 11: Troubleshooting
TROUBLESHOOTING If your winch/Autostop is not functioning properly, below is a short guide that can help you diagnose and correct the problem. SYMPTOM POSSIBLE CAUSES RECOMMENDED SOLUTION Dead Vehicle Battery Check that all power wires are Rewire to ensure wiring is connected to the correct terminals connected properly per instructions. - Page 12 SYMPTOM POSSIBLE CAUSES RECOMMENDED SOLUTION Winch makes noise but rope does Winch not in proper gear Rotate gear knob fully into L or H, not move then recheck. Winch operates too slowly Winch in wrong gear Rotate gear knob into proper gear, then recheck.
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Page 13: Feedback Form
ELECTRICAL CONNECTION REFERENCE GUIDE Winch with auto fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments, questions FEEDBACK FORM or concerns about the installation instructions. The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC.