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RANGER XP 900 CREW 6000 WINCH KIT
P/N 2881668
APPLICATION
RANGER XP 900 CREW
BEFORE YOU BEGIN
Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering information.
NOTE: You must order power cables separately to connect your battery to the vehicle bus bar.
• 2879388: 3 Seat Models
• 2879685: Crew Models
KIT CONTENTS
15
9
8
10
7
19
1
13
2
21
P/N 9926740 Rev 01 06/15 Page 1 of 12
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Related Manuals for Polaris RANGER XP 900 CREW 6000
Summary of Contents for Polaris RANGER XP 900 CREW 6000
- Page 1 RANGER XP 900 CREW 6000 WINCH KIT P/N 2881668 APPLICATION RANGER XP 900 CREW BEFORE YOU BEGIN Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
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Page 2: Tools Needed
60 mins IMPORTANT Your Polaris RANGER XP 900 CREW 6000 WINCH KIT is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. -
Page 3: Installation Instructions
INSTALLATION INSTRUCTIONS 1. Turn key to “OFF” position and remove key from vehicle. Remove front and rear seats. Disconnect black negative cable from battery. Disconnect red positive cable from battery. 2. Remove hood from vehicle as shown in figure. 3. Remove four push darts fasteners from center floor section. One on each side by foot pedal as shown in figures. Save fasteners for reinstallation. Remove center floor section. - Page 4 CONTACTOR AND WIRING INSTALLATION 1. Install red and black power and ground cable (sold separately, see Page 1) by sliding under seat where center floor section was removed and route up to battery by following the main wire harness. DO NOT connect at this time as shown in figure. On crew models, route hoses through the tunnel area under the rear floor section and into the area under the rear seat.
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Page 5: Winch Installation
4. Install contactor with Phillips screws/screwdriver in the hood splash tray as shown in figure. 5. Connect red cable to red colored post on contactor and tighten with a 10 mm wrench. Connect the black cable to the black coded post and lightly tighten. Do not over tighten. Slide the cable covers on as shown in figure. - Page 6 3. Line up holes in front of machine to mount winch. IMPORTANT: Nuts not required for top two bolts. Install four fasteners (1.5” long nylock flange head bolts and nuts) with a 17 mm socket and 15 mm wrench. Torque to 25 ft. lbs. (33.8 Nm) as shown in figures.
- Page 7 6. Tighten Auto Stop fairlead with 8 mm Allen wrench and 15mm socket as shown in figures. 7. Reinstall front bumper with fastener removed earlier. Make sure the winch cable or rope is through the fairlead slot as shown in figure. 8. Connect the yellow and blue winch wires to contactor and push cable covers on as shown in figure.
- Page 8 REMOTE SOCKET INSTALLATION: 1. Install remote switch on vehicle dash. Use a 1 1/16” drill bit to cut a hole centered between 1 1/16” Hole dots embossed on dash. Drill two holes for screws with 1/4” drill bit over embossed dots as shown in figures.
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Page 9: Final Installation
Phillips screwdriver and a 8 mm wrench as shown in figure. FINAL INSTALLATION: 1. Auto Stop Fairlead: Slide on rubber stop, Polaris logo showing. Attach winch hook with cotter pin to rope. 2. Attach red cables to battery to the battery side of starter solenoid. - Page 10 3. Secure cables to frame and main wire harness. 4. Replace the center floor section and reuse the four push guard pins removed at a earlier step. 5. Re-connect the main vehicle power cables and winch power cables to the battery using the original hardware. 6. With the vehicle key in the ON position, check winch for proper operation.
- Page 11 To help prevent damage to these components, Polaris created a solution that stops the winch before the hook is pulled too far into the fairlead.
- Page 12 If it does not, check that all connections are made properly and that the rubber stop is facing with the “POLARIS” side facing outward and re-test.