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Vermont Castings VANGUARD G53903 Assembly Manual
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Vermont Castings VANGUARD G53903 Assembly Manual

Vermont Castings VANGUARD G53903 Assembly Manual

3–burner barbecue
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SERIAL NO./ N° DE SÉRIE
VERMONT CASTINGS VANGUARD
TM/MC
3 – BURNER BARBECUE
G53903
ASSEMBLY MANUAL
YOUR FEEDBACK IS IMPORTANT TO US
SHARE YOUR EXPERIENCE BY WRITING A REVIEW AT
WWW.CANADIANTIRE.CA
LAST UPDATE: SEP 25, 2020

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Summary of Contents for Vermont Castings VANGUARD G53903

  • Page 1 SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD TM/MC 3 – BURNER BARBECUE G53903 ASSEMBLY MANUAL YOUR FEEDBACK IS IMPORTANT TO US SHARE YOUR EXPERIENCE BY WRITING A REVIEW AT WWW.CANADIANTIRE.CA LAST UPDATE: SEP 25, 2020...
  • Page 2 Vermont Castings continues the promise of unwavering quality and purposeful design. Vermont Castings barbecues do more than just grill. They let you create enduring connections around food and flame. ANS Z21.58-2018 / CSA1.6-2018 ANS Z21.58-2018 / CSA1.6-2018...
  • Page 3 HEAVY ARTICLE NEEDS 2 TO LIFT THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, please visit us on the web at www.vermontcastingbbq.com CAUTION DANGER Sharp edges. Wear gloves when 1. If you smell Gas: assembling your grill.

  • Page 5: Tools Required

    TOOLS REQUIRED Mallet Screwdrivers Wrench 4 People HARDWARE PACK PART NO. DESCRIPTION PHOTO ¼"-20UNC x 38 Screw ¼"-20UNC x 13 Screw NO.10-24UNC x 13 Screw ST4.8 x 10 Tapping Screw Wheel Bushing Pin, Wheel Spacer, Door Handle Pin, Main Burner NO.10-24UNC x 23 Screw ¼"-20UNC x 18 Screw Electrode Wire Clip...
  • Page 6 PARTS ITEM QTY. DESCRIPTION PART NO. ITEM QTY. DESCRIPTION PART NO. Top Lid Assembly G539-2600-02 Grease Drawer Assembly G539-2400-01 Lid Handle G539-0023-02 Replacement Liner G366-0056-01 Thermometer G366-0035-01 Grease Pan G366-0055-01 Top Lid screw & hitch pin G539-0024-02 Heat Shield, Grease Pan G366-0060-01 Lid Bumper, Top Lid G539-0034-01...

  • Page 7: Exploded Parts

    EXPLODED PARTS Hardware Pack CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 8 BUILD IT STEP 1A Assemble on a FLAT and SOFT surface to avoid damage. MODEL No. 085-3155-2/G53903...
  • Page 9 BUILD IT STEP 1B STEP 1C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 10 BUILD IT STEP 1D MODEL No. 085-3155-2/G53903...
  • Page 11 BUILD IT STEP 2A The door stopper should be on the left side. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 12 BUILD IT STEP 2B MODEL No. 085-3155-2/G53903...
  • Page 13 BUILD IT STEP 3A Mallet STEP 3B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...

  • Page 14: Back Panel Assembly

    BUILD IT STEP 4A BACK PANEL ASSEMBLY MODEL No. 085-3155-2/G53903...
  • Page 15 BUILD IT BUILD IT STEP 4B Tighten top screw. BACK PANEL ASSEMBLY CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 16 BUILD IT STEP 4C BACK PANEL ASSEMBLY Tighten all screws. MODEL No. 085-3155-2/G53903...
  • Page 17 BUILD IT STEP 4D Assemble ground wire. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 18 BUILD IT STEP 5 VIEW FROM INSIDE MODEL No. 085-3155-2/G53903...
  • Page 19 BUILD IT STEP 6A PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. STOP CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 20 BUILD IT STEP 6B Ensure ignition switch wires are pushed in firmly. MODEL No. 085-3155-2/G53903...
  • Page 21 BUILD IT STEP 6C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 22 BUILD IT STEP 6D MODEL No. 085-3155-2/G53903...
  • Page 23 BUILD IT STEP 6E CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 24 BUILD IT STEP 7 2 x2 MODEL No. 085-3155-2/G53903...
  • Page 25 BUILD IT STEP 8 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 26 BUILD IT STEP 9 Bend brace upward to enter locater hole in lower back panel MODEL No. 085-3155-2/G53903...
  • Page 27 BUILD IT STEP 10 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 28 BUILD IT STEP 11 MODEL No. 085-3155-2/G53903...
  • Page 29 BUILD IT STEP 12A 3 x3 STEP 12B 10 x2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 30 BUILD IT STEP 12C 10 x2 MODEL No. 085-3155-2/G53903...
  • Page 31 BUILD IT STEP 13A 10 x2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 32 BUILD IT STEP 13B MODEL No. 085-3155-2/G53903...
  • Page 33 BUILD IT STEP 13C 1 x3 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 34 BUILD IT STEP 13D 10 x2 MODEL No. 085-3155-2/G53903...
  • Page 35 BUILD IT STEP 13E CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 36 BUILD IT STEP 13F 1 x3 MODEL No. 085-3155-2/G53903...
  • Page 37 BUILD IT STEP 14 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 38 BUILD IT STEP 15A Electrode wires must be fed through the Burner Box (BA) and The valve orifice the Control Panel Heat must enter the burner shield (CB) in this step. tube, as shown. VALVE MODEL No. 085-3155-2/G53903...
  • Page 39 BUILD IT STEP 15B 8 x3 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 40 BUILD IT STEP 15C Electrode wire clip. Ensure all electrode wires are inserted into the correct terminal as shown in diagram 1, 2 Main electrode, 650 mm - BD TIP: Firmly grasp wires Main electrode, 950 mm - BE between your thumb and index finger.
  • Page 41 BUILD IT STEP 16A 3 x3 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 42 BUILD IT STEP 16B MODEL No. 085-3155-2/G53903...
  • Page 43 BUILD IT STEP 16C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 44 BUILD IT STEP 16D CAUTION Ensure all electrode wires are clipped firmly to the electrode wire clips as shown in STEP 15C. Before installing the grease drawer assembly, make sure the ignition wires are secure to the right cart side panel, to avoid obstructing the grease drawer during installation.
  • Page 45 BUILD IT STEP 17A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 46 BUILD IT STEP 17B MODEL No. 085-3155-2/G53903...
  • Page 47 BUILD IT STEP 18 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 48 BUILD IT STEP 19 MODEL No. 085-3155-2/G53903...
  • Page 49 BUILD IT STEP 20 STEP 21 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 50 BUILD IT STEP 22 NATURAL GAS CONVERSION CUSTOMERS STOP PROCEED TO STEP 23. MODEL No. 085-3155-2/G53903...
  • Page 51 BUILD IT NATURAL GAS CONVERSION CUSTOMERS ONLY. STEP 23 You will need the natural gas hose included with the STOP Wrench Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 52 BUILD IT STEP 24 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). FIGURE A Natural gas Supply Pipe 5/8”...
  • Page 53 BUILD IT WARNING! HOT SURFACES. WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. •...

  • Page 54: Before You Begin

    BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. CHECKING FOR LEAKS GRILL SAFETY PAGE 10 CHECKLIST PAGE 6 REGULATOR FLOW LIMITING DEVICE BLOCKED PAGE 11 BURNER VENTURI IF YOU FLASH BACK FIRE ONLY READ...
  • Page 55 NOTES...
  • Page 56 CONTACT US 1-844-586-4660 WWW.VERMONTCASTINGSBBQ.COM...