Summary of Contents for Vermont Castings VANGUARD G54001
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SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD TM/MC 4 – BURNER BARBECUE G54001 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW.VERMONTCASTINGSBBQ.COM LAST UPDATE: MAR 31, 2019...
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Vermont Castings continues the promise of unwavering quality and purposeful design. Vermont Castings barbecues do more than just grill. They let you create enduring connections around food and flame. ANS Z21.58-2018 / CSA1.6-2018 ANS Z21.58-2018 / CSA1.6-2018...
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HEAVY ARTICLE NEEDS 2 TO LIFT THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.vermontcastingbbq.com CAUTION DANGER Sharp edges. Wear gloves when 1.
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TOOLS REQUIRED Mallet Screwdrivers Wrench 4 People HARDWARE PACK PHOTO PART NO. DESCRIPTION ¼"-20UNC x 38 Screw ¼"-20UNC x 13 Screw NO.10-24UNC x 13 Screw ST4.8 x 10 Tapping Screw Wheel Bushing Pin, Wheel Spacer, Door Handle Pin, Main Burner Wing Nut, Side Burner NO.10-24UNC x 18 Screw ¼"-24UNC x 18 Screw...
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PARTS ITEM QTY. DESCRIPTION PART NO. ITEM QTY. DESCRIPTION PART NO. Top Lid Assembly G540-1800-02 Tool Hooks G366-0041-01 Side Burner Fascia, Right G540-0700-01 Lid Handle G540-0017-01 Side Burner Drip Pan G515-0083-01 Thermometer G366-0035-01 Top Lid screw & hitch pin G539-0024-02 Side Burner Lid G518-0036-01 Lid Bumper, Top Lid...
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EXPLODED PARTS Hardware Pack CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 1A Assemble on a FLAT and SOFT surface to avoid damage. MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 1B BATTERY NOT INCLUDED. STEP 1C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 1D MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 2A The door stopper should be on the left side. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 2B MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 5 VIEW FROM INSIDE MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 6A PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. STOP CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 6B Ensure ignition switch wires are pushed in firmly. MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 6C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 6D MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 6E CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 7 MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 8 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 9 Bend brace upward to enter locater hole in lower back panel MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 10 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 11 MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 12C MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 13A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 13B MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 13C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 13D MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 13E 1 x6 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 13F Remove hardware from the valve. MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 13G CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 13H 9 x1 MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 13I CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 14 MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 15A Locate burners with the electrode wires labeled BE CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 15B Electrode wires The valve must be fed through the orifice must enter Burner Box (BA) and the burner tube, the Control Panel Heat as shown. shield (CB) in this step. VALVE MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 15D Electrode wire retainer. Ensure all electrode wires are inserted into the correct terminal as shown in diagram TIP: Firmly grasp wires between your Side burner electrode - EJ thumb and index finger. Insert wire 2, 4 Main electrode - BD into the appropriate terminal until a positive...
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BUILD IT STEP 16A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 16B CAUTION Before installing the grease drawer assembly, bundle the ignition wires together with a zip tie to secure the wires to the right cart side panel, to avoid obstructing the grease drawer during installation. MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 17A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 17B MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 18 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 19 MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 22 NATURAL GAS CONVERSION CUSTOMERS STOP PROCEED TO STEP 23. MODEL No. 085-3156-0/G54001...
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BUILD IT STEP 23 NATURAL GAS CONVERSION CUSTOMERS ONLY. STOP You will need the natural gas hose included with the Wrench Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
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BUILD IT STEP 24 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). FIGURE A Natural gas Supply Pipe 5/8”...
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BUILD IT WARNING! HOT SURFACES. WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. •...
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BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. CHECKING FOR LEAKS GRILL SAFETY PAGE 10 CHECKLIST PAGE 6 REGULATOR FLOW LIMITING DEVICE BLOCKED PAGE 11 BURNER VENTURI IF YOU FLASH BACK FIRE ONLY READ...