Sealey SM2503 Instructions Manual

Sealey SM2503 Instructions Manual

Multi function machine

Advertisement

Quick Links

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
instruction
manual
1. SAFETY
1.1.
ELECTRICAL SAFETY
 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products,
before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the
risk of electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main
distribution board. We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting
your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1.
The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using
a Portable Appliance Tester (PAT), at least once a year.
1.1.2.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of
the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1.
and 1.1.2. and use a Portable Appliance Tester.
1.1.4.
Ensure that cables are always protected against short circuit and overload.
1.1.5.
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6.
Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the
DO NOT pull or carry the appliance by the power cable.
1.1.7.
1.1.8.
DO NOT pull the plug from the socket by the cable.
1.1.9.
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a
qualified electrician.
When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
b) Connect the BROWN live wire to the live terminal 'L'.
c) Connect the BLUE neutral wire to the neutral terminal 'N'.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
1.1.10. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will
be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this
product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2
GENERAL SAFETY
 WARNING! Disconnect the multi function machine from the mains power, and ensure the cutting tool or chuck is at a complete standstill before attempting
to change accessories, service or perform any maintenance.
 Maintain the multi function machine in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Locate the multi function machine in a suitable area. Ensure the surface is flat and firm. Keep area clean and tidy and free from unrelated materials, and
ensure there is adequate lighting.
 Keep the multi function machine clean for best and safest performance and check moving parts alignment regularly.
 WARNING! Before each use check that drill/chuck/cutting tool is secure and that it is not worn or damaged. If worn or damaged replace immediately.
 WARNING! Keep guard and holding fixings in place, tight and in good working order. Check regularly for damaged parts.
A guard, or any other part, that is damaged must be replaced with a new one, to ensure that it operates properly and performs its intended function, before the tool is
used. The safety guard is a mandatory fitting where multi function machine is used in premises covered by the Health & Safety at Work Act.
 Remove adjusting keys and wrenches from the machine and its vicinity before turning it on.
 WARNING! Wear approved safety eye protection and, if oil mist is generated, respiratory protection.
 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
 Keep hands and body clear of the work table when operating the multi function machine.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Always clamp workpiece securely to the table or hold securely in a vice which is firmly mounted to the table. NEVER hold a workpiece by hand. Ensure that
workpieces to be turned are held securely in the chuck. Long workpieces should be held at both ends and along their length with suitable steady rests.
 Keep children and unauthorised persons away from the working area.
 WARNING! DO NOT switch the multi function machine on whilst the drill or cutting tool is in contact with the workpiece. Bring the drill or cutting tool gradually
to the workpiece. Avoid un-intentional starting of the multi function machine.
 DO NOT force the multi function machine to achieve a task it was not designed to perform.
 DO NOT allow untrained persons to operate the multi function machine.
 DO NOT get the multi function machine wet or use in damp or wet locations or areas where there is condensation.
 WARNING! DO NOT use multi function machine where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.
 DO NOT operate the multi function machine if any parts are missing or damaged as this may cause failure and/or possible personal injury.
 DO NOT remove the safety guard whilst in use.
 DO NOT attempt to remove a workpiece until the drill, cutting tool or chuck has stopped rotating.
 DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool.
 DO NOT leave the drill or cutting tool operating unattended.
 DO NOT operate the drill or cutting tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 When not in use switch the drilling/milling machine off and isolate from the power supply.
© Jack Sealey Limited
INSTRUCTIONS FOR:
MULTI FUNCTION MACHINE
MODEL NO:
Wear eye
protection
Original Language Version
SM2503
Wear
Wear ear
protective
protection
clothing
Replacement fuse
rating: 5A
SM2503
Issue: 3 - 18/07/17

Advertisement

Table of Contents
loading

Subscribe to Our Youtube Channel

Summary of Contents for Sealey SM2503

  • Page 1 SM2503 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and maintained properly, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Introduction & Specification

    TOOL HOLDER SET(Cut off type, 70 x 2 x 10mm) CUT OFF TOOL & BORING TOOL FACEPLATE ( Diam.112mm ) SM2503THSET (Boring cutter, diam.10mm ) SM2503COBT SM2503FP ( ‘T’ slot 8mm ) Original Language Version © Jack Sealey Limited SM2503 Issue: 3 - 18/07/17...
  • Page 3: Setup And Operation

    1 are followed carefully. SETTING UP FOR MILLING. ( Disconnect the machine from the power supply whilst setting up.) The machine is supplied without milling attachments. Contact your local Sealey dealer for a full range of accessories.
  • Page 4 Adjust the crossfeed wheel and longitudinal feed so that the tip of the tool is in the correct position to commence cutting when the machine is turned on. Before turning on check that all fixings holding the tool are tight. Original Language Version © Jack Sealey Limited SM2503 Issue: 3 - 18/07/17...
  • Page 5 When you are satisfied that the gears are fully meshed tighten the fixings for Z1 and Z2. Close and secure the gear cover and test run the machine to ensure that the drive train is fully functional. fig. 6 fig. 5 fig. 7 Original Language Version © Jack Sealey Limited SM2503 Issue: 3 - 18/07/17...
  • Page 6: Maintenance

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...
  • Page 7: Ec Declaration Of Conformity

    2011/65/EU RoHS Directive This declaration of conformity is issued under the sole responsibility of the manufacturer: Jack Sealey Ltd, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR Declaration of Conformity in accordance with the above Directive(s)� References to harmonised standard(s) EN 60204-1:2006+AC:2010 ���������������������������������������������������������...
  • Page 8 IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...
  • Page 9 IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...
  • Page 10 STEEL NUT M6 ZINC DIN934 (SINGLE) SM2503.089 CHANGE GEAR Z=90 SM2503.044 SCREW M6x25 SM2503.090 SCREW M5x25 Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk Page 3 of 5 SM2503 Issue 2 21/07/17...
  • Page 11 SM2503.139 COLUMN SM2503.184 TAPER SHANK B12 SM2503.140 SCREW M6x18 SM2503.193 POWER SUPPLY SWITCH Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk Page 4 of 5 SM2503 Issue 2 21/07/17...
  • Page 12 IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...

Table of Contents