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Summary of Contents for tousek ST 40
- Page 1 Installation and connection manual Bollard control unit ST 40 in a combination with traffic light control STA 11...
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Page 2: Table Of Contents
Error diagnosis ............................22 This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same. -
Page 3: General Warning And Safety Notes
Maintenance • Maintenance works may only be carried out by qualified personnel. • Maintenance and servicing of the complete facility has to be carried out according to the barrier builder´s/ installer´s instructions. • Check on a monthly basis whether force adjustment works properly. Manufacturer´s Declaration of conformity: The company TOUSEK Ges.m.b.H., Zetschegasse 1, 1230 Vienna/Austria, declares that the control unit ST 40A, complies with the following direcives: - Low Voltage Directive 2006/95/EG, incl. changes - Electromagnetic Compatibility Directive 2004/108/EG, incl. changes Wien, Jänner 2012 - 3 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 4: General Features, Function, Technical Data
11: connection plan 210mm 380mm STA 11 380mm Measurement and technical modifications are reserved. ! ST 40 control board for bollard in cabinet IP 66 Power supply 230Va.c., +6/-10%, 50Hz Ambient temperature - 20°C to + 70°C 4 motor output 4 x 750W, 230V a.c. protection class IP66 signal lamp output 230Va.c., 40W photocell output 24V a.c. service signal output 24V d.c. (when service due) limit contact switch supply 24V d.c. output for 2 RED/GREEN traffic ligh 230Va.c., max. 60W article no. 12120400 - 4 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 5: Traffic Light Control Board Sta 11
Green GREEN Green phase is started Duration is adjustable via operator control board Clearance time is started (= time to exit the traffic light intermediary region) Duration of adjustable drive control > Closing the bollard after clearance time, cycle starts again ( → • if during the closing procedure an impulse is generated, so the bollard opens immediately, and the green phase begins when the opening is completed. • If a further command from one side is given with traffic light logic „both sides Green“ during the green phase/ clearance time, then the green phase is restarted. • If a further command from the same side is given with traffic light logic „one side Green“ during the green pha- se/clearance time, then a restart of the green phase for this side is effected. • If a further command from the counter side is given with traffic light logic „one side Green“during the green pha- se/clearance time, then the bollard remains after the green phase/clearance time open and the Green display changes to the counter side. When the stop button is triggered, the bollard stops moving and only opens again with command by either side. - 5 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 6: 2.1 Overview
(L 1) green LED: Status OK Connections (L 2) red LED: error (message on the display of the drive control) • The clamps of the traffic light control board are al- (T2) Transformer of the traffic light control board ready prewired with the operator control unit ST40 (ISD) Slot for optional induction loop detector (p. 9) or with the terminal block X1. (command) • IMPORTANT: all connection work have to be done (FE) Slot for optional radio receiver (p. 8) on the terminal block X1! (see page 11) (F2) fuse 3,15A T prewired prewired prewired terminal block X1 terminal block X1 ST 40 230V max. 60W operator control board - 6 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 7: 2.2 Connection Works Of The Traffic Light Control Board On The Terminal Block X1
8: Alternative a radio system can be used as impulse generator. Traffic light outputs inside: RED: 6/98, GREEN: 6/96, (term. X1: Connections outside: RED: 6/99, GREEN: 6/97) • on the described terminals Red/Green traffic lights (230V max. 60W) can be green connected for inside and outside location. green Adjustments • The functions of the traffic light control is determined by the settings of the connected operator control board. These relate to the duration of the green phase and the clearance time, the traffic light at the closed position (whether or continuous red) and the traffic light system (both sides / one side green). - 7 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 8: Radio Receiver (Optional)
• For range extension an external antenna FK433 or FK868 can be connected. Important • With the use of the 2-channel-receiver the first chan- nel takes over the function for the impulse switch outside and the second channel the function for the impulse switch inside. STA 11 • For programming the receiver please see the radio receiver manual. STA 11 - 8 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 9: Indcution Loop Detector Isd 6 (Optional)
Molex strip G1 (green) detection G2 (green) rotary switch (red) channel 1 defective (red) rotary switch channel 2 blinking when (yellow) adjusting / power Rotary switches D1, D2 and DIP in factory setting The Reset button (RES) has two functions, depending on how long the button is pressed: • Adjustment: short keystroke (< 2s), Initialization of all activated loop channels. • Reset: average duration of the keystroke (> 2s), reset the detector, subsequent initialization of all channels. Plug-in the print of the induction loop detector into the socket (ISD) of the traffic light control board STA 11 STA 11 - 9 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 10: Bollard Control St 40 With Traffic Lights, Control Board Layout
Components in the control unit box STA 11 traffic light control board control board with text display and 4 buttons transformer of the traffic light control board +, -, ENTER und ESC fuse 3,15A T transformer of the operator control board ISD socket for optional induction loop detector fuse 1A T socket for optional radio receiver service plug (e.g. for software update) or TSI-socket (optional tousek-service-interface) bus system terminals (connection operator-/traffic light control board) terminal block All of connection works have to be done on the terminal block X1. - 10 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 11: Terminal Assignment X1
Induction loop 1 tector connected Photocell (PHC) contact outside Photocell (PHC) contact inside Power supply PHC receiver Power supply PHC transmitter Impulse button outside Impulse button inside Stop button - 11 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 12: 3.2 Adjustments - Overview
• When pressing the ESC-button you return to the superior ENTER menu point. Possibly changed adjustments of a parameter – are rejected with this button (the former values will remain). • AUTO-EXIT: if no button is pressed during 1 min. then the menu switches automatically to the “ready” menu (wihtout saving changed parameters). Programming menu Adjustment - overview • The program menu is divided into “BASIC SETTINGS” and “MENU CONTROL” BASIC SETTINGS • When entering the programming of the control unit for the first time you will see the BASIC SETTINGS • Here the necessary adjustments which are necessary for the use of the operator/barrier can be set quickly. • For advanced settings/programming please choose the menu point “menu (control)”. MENU CONTROL • For futher programming you will reach immediatly the MENU (CONTROL) (Basic settings are skipped) • The menu control includes all kinds of settings. The different menu points are indicated as follows: = selectable settings = factory settings = status display shows the menu points which are in the “ BASIC SETTINGS” - 12 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 13: Menu Structure
19 service reset diagnosis status display status display see page 20 factory settings software version display software version serial number display serial number operating time display the number of cycles protocol display the protocol message ENTER Bollard control board ST 40 with traffic lights - 13 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 14: Connections And Adjustments
• Photocell self-test function: The control board is equipped with a self-test function for the connected photocell. With an opening impulse (switch or button) the transmitter of the photocell is switched off for a short time in barrier position „closed“ . Thus the photocell receiver interrupts the contact 45/46 (inner photocell) bzw. the contact 45/48 (outer photocell) - so the control board verifies the function of the photocell receiver. If this short interruption at the photocell input is not carried out, the control board reports an error. • The exact function of the photocells depend on the programming of the control unit. Photocell function please see menu point SAFETY / photocell with pause time). • You will find detailed information in the corresponding photocell manual. - 14 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 15: G Inner Photocell (Contact: Terminals X1: 45/46)
Photocell pause time (only outer photocell) Safety no influence of photocell: the photocell has no influence on the pause time (green phase) immediate closing after opening: interruption of the outer photocell during opening or in opened position causes immediate closing of the bollard. (=no green phase, no pause time). Interruption of the inner photocell during opening causes stopping or skipping of the green phase. Photocell self-test Safety active: Photocell self-test will be triggered in closed modus if you give an opening impluse (buttor or radio receiver) not active: photocell self-test will not be triggered Attention • The photocell self-test can only be deactivated by selecting „not active“. • The deactivation of the self-test function is only permitted if the safety installations correspond to the category 3 ! - 15 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 16: Photocells - Connection Examples
(see manual LS 41). transmitter receiver INSIDE: Outer photocell Outer reflection photocell Tousek LS 26 as safety device Tousek RLS 610 as safety device transmitter receiver 12/24V 12/24V NC C NO 24Va.c. Important • The Jumper J have to be adjusted in the same way in the Photocell transmitter and in the photocell receiver. - 16 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 17: Bollard
Connecting example signal lamp inductive bollard limit switch 24Vd.c. 31,5µF – blue (–) bollard 4 with 1 bollard black brown (+) with 4 bollards 31,5µF bollard 3 31,5µF – bollard 2 31,5µF bollard 1 Warning • Before connection works please turn off the main power switch ! • Safety rules please see page 11 ! - 17 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 18: Operating Mode
X1: 10/11. Green phase Light / Lamps 20s (factory setting) 5–120s adjustable [increment 1]: duration of the green phase. Leave time Light / Lamps 5s (factory setting) 1–60s adjustable [increment 1]: time to leave the traffic light intermediate area. Traffic light gate CLOSED Light / Lamps OFF: red traffic light does not illuminate in closed position. Constant red: red traffic light illuminates also in closed position. Traffic light logic Light / Lamps both sides green: both traffic lights illuminate in open position GREEN, regardless of which side has been given the green request. one side green : only the traffic light illuminates in open position GREEN, from the side from where the green request has been requested. - 18 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 19: Peripheral Devices
• In case of pending bollard service, there is on the service output (term. X1: + / – ) a 24Vd.c. voltage for indicator (24V / max. 1W) lights or similar. • If the service is pending or not, depends on the service-intervall settings and on the „service-reset“ date. The comple- ted cycles will be recorded by the cycle counter. This status of the cycle counter will be the „service-intervall“ if you do the „service-reset“. It determinies the amount of the cycles until the next service date, If the cycle counter reaches this target status, the service output will be under voltage until you make a „service-reset“ or you set the service intervall to „NOT ACTIVE“ (=factory settings). Service interval Peripherials not active 1000-50000 cycles adjustable [increment 1000]: The count of the cycles until the next service. If the cycles counter reaches this target, the service output is under voltage (24V d.c.) (terminal block X1 clapms: 53(+)/54(-) ) Service reset Peripherials NO YES: The new cycle status will be calculated, so the current cycle status and the adapted service intervall will be added. The signal output will be zero potential until the calculated Service-cycle-status is reached. - 19 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 20: Diagnosis
Software version Diagnosis shows the software version on display Serial number Diagnosis shows the serial number on text display operating time Diagnose shows the completed cycles Protocol Diagnosis shows the protocol list on display: all events that take place are protocolled in this list. with the buttons + and - the single events can be seen: With the protocol beginning Time since the last event: hence the end is shown DAYS HOURS : MINUTES : SECONDS $$$$$$$$$$$$$$$$ T -00 00:00:00.0 event type $$$$$$$$$$$$$$$$ Event - 20 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 21: Putting Into Operation
$$$$$$$$$$$$$$$$ inner Photocell $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ active confirm $$$$$$$$$$$$$$$$ inner Photocell $$$$$$$$$$$$$$$$ not active change ? YES $$$$$$$$$$$$$$$$ outer Photocell $$$$$$$$$$$$$$$$ outer Photocell $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ active confirm $$$$$$$$$$$$$$$$ outer Photocell $$$$$$$$$$$$$$$$ not active - 21 - tousek / EN_ST40A_02 / 27. 01. 2020... -
Page 22: Error Diagnosis
Bollard moves down (open), but check the photocell positioning and Photocell is interrupted doesn´t move up (close) the photocell function bollards doesn´t open or close perfectly runtime OPEN (CLOSE) is too low runtime OPEN (CLOSE) increase bollard doesn´t sink perfectly by runtime correction is not activated or switching the movement direction from runtime correction adjusted correctly is not correctly adjusted „closing“ check the installation of the radio receiver print is plugged-in wrong receiver see at the point „How to con- nect the radio receiver“ Radio receiver - no function there in no antenna, or the antenna is check the antenna connection wrong connected transmitter is not programmed programm the radio transmitter Display: „BROWN OUT“ undervoltage call the service engineer - 22 - tousek / EN_ST40A_02 / 27. 01. 2020... - Page 24 Buitenheide 2A/ 1 Tel. +32/ 11/ 91 61 60 your service partner: Fax +32/ 11/ 96 87 05 info@tousek.be Tousek Sp. z o.o. Poland PL 43-190 Mikołów (k/Katowic) Gliwicka 67 Tel. +48/ 32/ 738 53 65 Fax +48/ 32/ 738 53 66 info@tousek.pl...
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