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Summary of Contents for Astralpool ELITE 60
- Page 1 Disclaimer ELITE english Our commitment: excellence S I G N A T U R E...
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Page 2: Table Of Contents
S I G N A T U R E CONTENTS 1. Product specifications and technical characteristics 1.1. Table of characteristics 1.2. Packaging 1.3. Measurements 2. Checklist of quality controls passed 3. Certificate of CE conformity 4. Certificate of warranty 5. Characteristics and design standards 6. -
Page 3: Product Specifications And Technical Characteristics
S I G N A T U R E 1. Product specifications and technical characteristics ASTRALPOOL CHLORE ELITE SALT ELECTROLYSIS Self-cleaning salt electrolysis systems, with integrated pH/ORP control. • • Microprocessor control. Natural convection cooling. • • Membrane keypad with control keys Power supply: Blue ABS (RAL 500) and operation indication leds. -
Page 4: Table Of Characteristics
S I G N A T U R E 1.1. Table of characteristics ELITE 60 ELITE 100 ELITE 160 Code 4353 4354 4355 Standard working voltage 30 V AC, 50 Hz. Output (dc) A 4 A 3 A Production (g/h) -
Page 5: Packaging
S I G N A T U R E 1.2. Packaging STANDARD MODEL MEASUREMENTS (mm) VOLUME MANUFACTURER UNITS 4353 445 x 435 x 40 0,05 ID ELECTROQUIMICA 4354 445 x 435 x 40 0,05 ID ELECTROQUIMICA 4355 445 x 435 x 40 0,05 ID ELECTROQUIMICA 1.3. -
Page 6: Checklist Of Quality Controls Passed
S I G N A T U R E 2. Checklist of quality controls passed... -
Page 7: Certificate Of Ce Conformity
I.D. ELECTROQUÍMICA, S.L., CERTIFIES THAT: The products listed above are in compliance with: Certified products: • SALT ELECTROLYSIS SYSTEM • Models: • 4353 ASTRALPOOL CHLORE ELITE 60 • 4354 ASTRALPOOL CHLORE ELITE 00 • 4355 ASTRALPOOL CHLORE ELITE 60 Directives and Regulations applied: •... -
Page 8: Certificate Of Warranty
S I G N A T U R E 4. Certificate of warranty GENERAL ASPECTS .. According to these provisions, the seller guarantees that the guaranteed product is in per- fect condition upon delivery. 1.2. The Total Warranty period is 5 YEARS for the following parts: Code 44080430 COVER ELITE Code 4408041302... - Page 9 S I G N A T U R E SPECIAL CONDITIONS .. For this warranty to be effective, the buyer must closely follow the manufacturer’s instructions included in the documentation supplied with the product, as applicable to each product range and model.
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Page 10: Characteristics And Design Standards
S I G N A T U R E 5. Characteristics and design standards Power supply Electrolysis cell Sensor holder pH sensor ORP sensor External flow detector (flow switch) ORP 470 mV Calibration solution pH 4.00 Calibration solution pH 7.00 Calibration solution CEE connector for dosage pump... - Page 11 This sensor holder allows direct gluing to 63 mm PVC pipes. EXTERNAL FLOW DETECTOR The AstralPool Chlore Elite systems have a double flow detector that avoids the operation of the system in the absence of a suitable water flow through the electrolysis cell, ensuring this way its optimal operation at any moment.
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Page 12: Exploded View
S I G N A T U R E 6. Exploded view CODE DESCRIPTION CODE DESCRIPTION 4408040 CONTROLLER WALL BASE 440804307 ELECTRODE HOLDER PLUGS PVC 3/8” & /” 4408040 ELECTROLYSIS DISPLAYING CARD 440804 FLOW SWITCH 44080406 POWER TRANSFORMER 190 VA 42353 440804309 PH SENSOR 44080407 POWER TRANSFORMER 370 VA 42354 440804308 ORP SENSOR... -
Page 13: Recommendations
7.4. LOCATION Always install the power supply of the AstralPool Clore Elite system vertically on a solid and rigid surface (wall). In order to guarantee a good state of conservation, the power supply should be installed in a well-ventilated dry place. Due to IP degree of the power supply of the AstralPool Chlore Elite salt electrolysis system should not be installed outdoors. -
Page 14: Operation Fundamentals
Nevertheless, it is important to continue testing the pool water chlorine, pH and alkalinity levels, and to adjust these values as required. The chlorine level can be increased via the integrated ORP controller. The pH level will be reduced by the AstralPool Chlore Elite system, and the water chemical balance must be maintained manually. -
Page 15: Installation
S I G N A T U R E 7.6. INSTALLATION... -
Page 16: Electrolysis Cell Installation
Although this situation is extremely unusual, since the Astralpool Chlore Elite System has an additional external flow detector (flow switch), it can be easily avoided once the equipment has been installed, by locking at opened position the return valve to the swimming pool, so it cannot accidentally be manipulated. - Page 17 S I G N A T U R E Other configurations would only be acceptable in the case that they allow for detection of gas bubbles when water flow through the cell is too low. FLOW FLOW DETECTOR DETECTOR (GAS) (GAS) Recommended installation Allowed installation (not recommended)
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Page 18: Electrical Connection Of The Electrolysis Cell
Astralpool distributor. The cable connecting the electrolysis cell and the power supply must necessarily be of the maximum length recommended in the Manual: Elite 60 / 4353, 7.5 m.; Elite 00 / 4354, 4.0 m.; Elite 60 / 4355, 3.0 m. -
Page 19: Installation Of The Ph/Orp Sensor
S I G N A T U R E • There is an arrow on the head of the flow detector. Make sure that this arrow is parallel to the pipe shaft and pointing in the direction that the water flows. FLOW •... - Page 20 • The AstralPool Chlore Elite systems have a connector in its bottom part in order to connect a dosage pump for the water pH control. This dosage pump can be connected through a CEE connector supplied in the package.
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Page 21: Start-Up
Total alkalinity must be in the range 80-0 ppm • Although the AstralPool Chlore Elite system can operate within a salinity range of 4 – 6 g/l, the minimum recommended level of salt, 5 g/l, should be maintained by adding 5 kg per m water if the water did not previously contain salt. -
Page 22: Controls And Indicators
S I G N A T U R E 7.6.6. CONTROLS AND INDICATORS AstralPool Chlore Elite electrolysis systems are equipped with a control panel on the front. Key “-” (decrease production / programming menu Key “+” (increase production / programming menu... - Page 23 S I G N A T U R E Besides basic operations, the AstralPool Chlore Elite electrolysis system has two inputs for voltage-free contacts, enabling the connection of additional external controls. They are located on connector [CN7] of the unit’s main circuit, on the base.
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Page 24: System Configuration
S I G N A T U R E 7.6.7. SYSTEM CONFIGURATION The AstralPool Chlore Elite system can be reconfigured through a menu accessed from the control panel. The system must be switched off in order to access this menu, by pressing successively the “-”... - Page 25 S I G N A T U R E SYSTEM PROGRAMMING FLOW-SHEET...
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Page 26: Operation
S I G N A T U R E 7.7. OPERATION 7.7.1. SYSTEM ON STAND-bY The system goes into “STAND-BY” when the “-” [1] key is pressed successively until the “0%” light blinks. When this occurs, there is no production in the electrolysis cell. 7.7.2. -
Page 27: Salinity Test
[4] could be lower than the programmed and displayed value [11]. 7.7.3. SALINITY TEST AstralPool Chlore Elite systems have an integrated system to detect the salinity level of pool water. To run the test press the “SALT TEST” [9] key. During the test, the production light will range from 0%-80% of the salinity scale [5], alternately displaying “SALT”... -
Page 28: Ph/Orp Set Point Programming
S I G N A T U R E 7.7.4. PH/ORP SET POINT PROGRAMMING Keep the “SET” [24] key pressed until the light displays the desired pH value within the 7.0 – 7.8 range. Then release the key. In order to program the ORP set point on the system, keep the “SET” [26] key pressed until the light displays the ORP desired within the 650 –... - Page 29 S I G N A T U R E High salt level Low salt level • WATER LEVEL IN CELL/FLOW DETECTOR (GAS) If an air or gas bubble appears at the top of the electrolysis cell and the FLOW DETECTOR is not submerged, the system will automatically switch off production, with the “FLOW”...
- Page 30 • ELECTRODES The AstralPool Chlore Elite system has a light indicating malfunction of the electrolysis cell electrodes [13]. This usually occurs at the end of the electrodes’ useful life, when they lose their power. However, although this is a self-cleaning system, this malfunction could also be due to excessive scaling on the electrodes when the system operates with hard water with a high pH value.
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Page 31: Maintenance
– the electrodes do have a finite life. In order to optimise electrode lifetime, please consider the following advices: • Although all Astralpool Chlore salt electrolysis units are SELF-CLEANING, a prolonged operation of the system at pH values over 7.6 in waters of high hardness can produce scale formation on the surface of the electrodes. -
Page 32: Fast" Mode
S I G N A T U R E 8.2.1. “FAST” MODE “FAST” MODE allows the calibration of the pH-electrode when there are small reading deviations with no need to extract the sensor from the installation or to use calibration solutions. PROCEDURE: •... - Page 33 S I G N A T U R E . Press the “CAL” [18] key until the equipment beeps. Without releasing the key, press “SET” [24] for a few seconds until the pH screen displays a blinking “7.0”. The calibration light “7.0” [17] will remain on.
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Page 34: Calibration Of The Orp Sensor
S I G N A T U R E ERROR MESSAGES: If the calibration process is interrupted for whatever reason, the pH-controller will automatically leave the calibration mode if the intervention of the user is not detected in a few seconds. In this case, “E1” indication in the display [15] will appear. - Page 35 S I G N A T U R E PROCEDURE: IMPORTANT: before closing the by-pass valves, stop system from control panel as described in section 7.7.1. . Extract the ORP sensor from the holder and wash it with abundant tap water. .
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Page 36: Maitenance Of The Ph/Orp Sensors
S I G N A T U R E ERROR MESSAGES: If the calibration process is interrupted for whatever reason, the ORP controller will automatically leave the calibration mode if the intervention of the user is not detected in a few seconds. In this case, “E1” indication in display [20] will appear. -
Page 37: Troubleshooting
S I G N A T U R E 9. Troubleshooting PRObLEM SOLUTION Check electrodes. Production indicator always indicates “0” at Verify connections between power supply and all production levels. the electrolysis cell. Check salt concentration Check the system is properly connected to 30 V/50-60 Hz in the command box of the pump. - Page 38 S I G N A T U R E PRObLEM SOLUTION Contaminated or expired calibration solution. Blocked sensor membrane. Check Impossible calibration of the pH/ORP sensor membrane is not damaged. Clean the sensor with diluted acid in water, shaking it lightly. Sensor fault.
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Page 39: Do And Do Not" Table
Always transport inside the box. Assembly or manipulation must be The AstralPool Chlore Elite electrolysis done by qualified staff, and always systems work 30 V AC / 50 Hz. Do not according to the current rules of ac-...
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