Siemens SIPLUS ECC8000 Operating Instructions Manual
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Siemens SIPLUS ECC8000 Operating Instructions Manual

Siemens SIPLUS ECC8000 Operating Instructions Manual

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SIPLUS ECC8000
Function unit
SYS-101A
Operating Instructions
05/2011
A5E03431563F-01
Introduction
Safety instructions
Description
Application planning
Installation
Connection
Maintenance and repair
Dimensional drawings
Technical data
Appendix
1
2
3
4
5
6
7
8
9
A

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Summary of Contents for Siemens SIPLUS ECC8000

  • Page 1 Introduction Safety instructions Description SIPLUS ECC8000 Application planning Function unit SYS-101A Installation Connection Operating Instructions Maintenance and repair Dimensional drawings Technical data Appendix 05/2011 A5E03431563F-01...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction..............................5 About this documentation ......................5 Recycling and disposal ........................5 Safety instructions ............................. 7 Description..............................9 SYS-101A features ........................9 Ordering data ..........................9 Structure of the function unit ......................10 Diagnostics on CM-100........................11 Application example........................13 Application planning..........................15 Installation ............................... 17 Connection ..............................
  • Page 4 Table of contents SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 5: Introduction

    Based on IEC 61851-1:2001: Charging mode 3. Conventions Within this manual, both the long name, such as SIPLUS ECC8000 SYS-101A, as well as the short name, such as SYS-101A, are used for the product designations of the SIPLUS ECC products.
  • Page 6 Introduction 1.2 Recycling and disposal SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 7: Safety Instructions

    Safety instructions CAUTION Please observe the safety instructions and legal notes on the back of the cover sheet of this document. This device corresponds to the approvals printed on the type plate. If you have questions about the validity of the installation in the planned environment, please contact your service representative.
  • Page 8 Safety instructions SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 9: Description

    The SYS-101A function unit is part of the SIPLUS product family ECC8000 (Electrical Charging Components). The SIPLUS ECC8000 SYS-101A function unit is used as a subsystem for wall boxes, i.e. for charging stations for electric vehicles at home (e.g. garages). A complete system is available containing the function unit as an already fully wired and tested subsystem with an enclosure and other components.

  • Page 10: Structure Of The Function Unit

    3.3 Structure of the function unit Structure of the function unit The SIPLUS ECC8000 SYS-101A function unit consists of a mounting plate on which the required individual components, such as circuit-breaker, main contactor, CM-100, etc. are mounted and wired together. In the following you can see the structure of the function unit with all the individual components: ①...

  • Page 11: Diagnostics On Cm-100

    Description 3.4 Diagnostics on CM-100 Tasks of the individual components SYS-101A component Task SIPLUS ECC1000 CM-100 Controlling the charging procedure of electric vehicles  charging controller Communication with the electric vehicle according to  IEC 61851 Main contactor Connection and disconnection of power outlet to charging ...
  • Page 12 Description 3.4 Diagnostics on CM-100 The meaning of the individual displays is shown in the following tables: Operating states Description of operating state Color Status not lit Device is not active, switched off, or is booting up No power supply ...

  • Page 13: Application Example

    Description 3.5 Application example Application example Below you can see a schematic application example of the SYS-101A function unit for a charging station at home. Figure 3-2 SYS-101A application example SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...
  • Page 14 Description 3.5 Application example SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 15: Application Planning

    Application planning Transportation CAUTION Securing the device during transportation Transport the device only in the original packaging which will give it the necessary protection against shock and impact. SYS-101A scope of delivery ● SYS-101A function unit ● Compact Operating Instructions ●...
  • Page 16 Application planning NOTICE Do not connect residual current operated circuit breakers in series If an in-house residual current operated circuit breaker has already been installed, ensure that several residual current operated circuit breakers are not connected in series as a result of the residual current operated circuit breaker installed in the function unit.

  • Page 17: Installation

    Installation The SIPLUS ECC8000 SYS-101A function unit can be installed in an enclosure and then screwed into place. In the example, the so-called "Siemens ALPHA Box complete cubicle" is used (8GM1040- 3KK30), with a height of 400 mm, a width of 300 mm, and a depth of 200 mm. The enclosure is not part of the scope of delivery and must be ordered separately.
  • Page 18 Installation SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 19: Connection

    Connection Overview In the following you can see the basic wiring of the individual components of the function unit: Figure 6-1 SYS-101A block diagram Connecting terminals and terminal assignment Input/output terminals The SYS-101A function unit has one input terminal block and one output terminal block. The terminal block X4 is used internally for potential distribution ●...
  • Page 20 Connection 6.2 Connecting terminals and terminal assignment Terminal assignments X1: Power supply infeed Figure 6-2 Terminal assignments X1 Terminal Maximum cable cross-section Tightening torque Description that can be connected 16 mm 1.5 ... 1.8 Nm Phase L1 16 mm 1.5 ... 1.8 Nm Phase L2 16 mm 1.5 ...

  • Page 21: Wiring And Commissioning

    Connection 6.3 Wiring and commissioning Wiring and commissioning Requirement DANGER Voltage hazards Contact with live components can result in serious injuries. Disconnect the function unit from the power supply using your in-house fuse box before starting work. Note Provide strain relief Provide strain relief for the cables using appropriate measures (e.g.
  • Page 22 Connection 6.3 Wiring and commissioning SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 23: Maintenance And Repair

    Maintenance and repair Maintenance The SYS-101A function unit is maintenance-free. ● Should you nevertheless want to work on the device, make sure that the system is disconnected from the power supply. WARNING Voltage hazards Contact with live components can result in serious injuries. Disconnect the system and all devices from the power supply before starting work.
  • Page 24 Maintenance and repair SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 25: Dimensional Drawings

    Dimensional drawings SYS-101A dimension drawing Figure 8-1 SYS-101A dimension drawing SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...
  • Page 26 Dimensional drawings SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 27: Technical Data

    Technical data General specifications The SYS-101A product is developed and designed based applications according to IEC/EN 61851 Part 1 and Part 22 (conductive charging systems for electric vehicles), charging mode 3 Electrical safety Limit temperature  In accordance with EN 61851-1:2001, EN 61851-22:2002, Dielectric properties ...
  • Page 28 Technical data General specifications Immunity to very steep impulses (bursts) Supply lines/functional ground:  2 kV / 5 kHz / at least 1 min according to IEC/EN 61000-4-4 ON/OFF signals, control cables: 1 kV / 5 kHz  Evaluation criterion B ...
  • Page 29  95% rel. humidity  Device-specific data Installation Installation in external enclosure possible. Tested: Siemens ALPHA Box complete cubicle (8GM1040- 3KK30) Dimensions (W x H x D) in mm 370 x 230 x 150  Weight in g (without packaging) 3000 ...
  • Page 30 Technical data Electrical data Residual-current circuit-breaker (RCCB) Class A Switch disconnector device must be switched off via central in-house fuse box. Connections and interfaces Control of connector lock No; permanent enable signal Ethernet interface Power meter SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 31: Appendix

    Appendix Service & Support Service & Support Support homepage (http://www.siemens.com/lowvoltage/technical-support) Online catalog and ordering system The online catalog and the online ordering system can also be found on the Industry Mall Homepage (http://www.siemens.de/industrial-controls/mall). Documentation for SIPLUS ECC1000 CM-100 All details on the built-in SIPLUS ECC1000 CM-100 charging controller can be found in the associated documentation on the Internet (http://support.automation.siemens.com/WW/view/en/46490824).

  • Page 32: Approvals

    Appendix A.2 Approvals Approvals EC directives SIPLUS ECC products conform to the requirements and safety objectives of the EC Directives listed below. Low-voltage directive SIPLUS ECC products meet the requirement of the EC Directive: 2006/95/EC "Electrical Safety". The product is designed in accordance with EN 61010-1 EMC directive (electromagnetic compatibility) SIPLUS ECC products meet the requirements of the EC Directive: 2004/108/EC "Electromagnetic Compatibility"...
  • Page 33 Appendix A.2 Approvals Approvals Certifications Standard Marking EN 61010 EN 61000-6-2 EN 61000-6-3 EN 61000-3-2 EN 61000-3-3 EN 61010-1 Also developed and suitable for applications covered by EN 61851-1 and EN 61851-22. SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

  • Page 34: List Of Abbreviations

    Appendix A.3 List of abbreviations List of abbreviations Abbreviation Meaning Alternating Current Auxiliary Voltage Pilot signal, part of the vehicle interface in accordance with EN61851 Direct Current German Institute for Standardization Digital Output Electrical Charging Components Electric Vehicle European standard International Electrotechnical Commission Light Emitting Diode Proximity signal, part of the vehicle interface in accordance with EN61851...

  • Page 35: Index

    Index Input terminals, 19 Installation, 17 Abbreviation, 33 Alpha Box complete cubicle, 17 Application example, 14 LED display, 12 Block diagram SYS-101A, 19 Maintenance, 23 Components Tasks, 12 Operating states, 13 Connecting Order No., 10 Function unit, 21 Output terminals, 19 Disposal, 5 Purpose Documentation...
  • Page 36 Index Transportation, 15 Validity Documentation, 5 SYS-101A Operating Instructions, 05/2011, A5E03431563F-01...

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Sys-101a

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