RITE-HITE DOK-LOK VBR-600 Owner's Manual
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RITE-HITE DOK-LOK VBR-600 Owner's Manual

RITE-HITE DOK-LOK VBR-600 Owner's Manual

Vehicle restraint
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This Manual Covers Restraints Built After Serial Numbers:
4634330001 and up
PRINTED IN U.S.A.
RITE-HITE
PRINT SHOP
VBR-600 Dok-Lok
Vehicle Restraint
Owner's Manual
®
MADE IN U.S.A.
PUBLICATION NO. 1328
JANUARY 2016

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Summary of Contents for RITE-HITE DOK-LOK VBR-600

  • Page 1 VBR-600 Dok-Lok ® Vehicle Restraint Owner’s Manual MADE IN U.S.A. This Manual Covers Restraints Built After Serial Numbers: 4634330001 and up PRINTED IN U.S.A. PUBLICATION NO. 1328 RITE-HITE PRINT SHOP JANUARY 2016...
  • Page 2 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual Pub. No. 1328 — January 2016...

  • Page 3: Table Of Contents

    Rite-Hite at 414-355-2600. The Rite-Hite products in this manual are covered by one or more of the following U.S. patents: 5882167, 6065172, 6070283, 6085375, 6092970, 6106212, 6116839, 6190109, 6276016, 6311352, 6318947, 6322310, 6360394, 6368043, 6431819, 6488464, 6524053, 6726432,...

  • Page 4: Safety Warnings

    Rite-Hite Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). Rite-Hite Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout).

  • Page 5: Fcc Compliance

    RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual FCC COMPLIANCE FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 6: Owners Responsibility

    Planned Maintenance Program (P.M.P.). As part of this service, below. The manufacturer shall publish, provide to the initial your local RITE-HITE ® representative will do all routine purchaser, and make the following information readily available maintenance, lubrication, and adjustments.

  • Page 7: Definition And Function

    RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual DEFINITION AND FUNCTION The VBR-600 DOK-LOK vehicle restraint is a hydraulic, pit stored The normal mode of the barrier is in the lower STORED restraint device used to secure trucks and semi-trailers with an intact position, showing a flashing red light (trailer not secured) at the Rear Impact Guard (R.I.G.) to the face of a loading dock.

  • Page 8: Features

    RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual FEATURES Refer to Figure 2, page 8 for the locations of the following features: HYDRAULIC VALVE BLOCK Allows restraint to operate using the leveler power unit. R.I.G. Acronym used for the Federally mandated rear impact...
  • Page 9 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual light control outside inside signs sign main cylinder return springs valve main block cylinder R.I.G. sensor positioning cylinder barrier assembly mounting insert lock limit switch lifting spring stored limit switch mounting brush seal FIGURE 2 - VBR-600 DOK-LOK VEHICLE RESTRAINT FEATURES Pub.

  • Page 10: Operating Procedure

    Owner’s Manual. • Call your local representative or Rite-Hite Stored Position / Restraint UNLOCKED at (800) 456-0600 with any questions. Barrier is in the STORED position. Inside light is flashing red alerting FAILURE TO FOLLOW THESE PROCEDURES COULD forklift operator unsafe condition exists.
  • Page 11 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual Restraint Locking, LOCK Button Pressed Trailer has backed into loading dock and is parked firmly against dock bumpers. Barrier extends out of the pit from stored position and moves up to obstruct R.I.G. Inside light is steady red alerting If trailer can not be restrainted due to a lift gate or other the operator that an unsafe condition exists and barrier is in transit.
  • Page 12 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual Restraint UNLOCKING, UNLOCK Button Pressed barrier is in transit. Outside light is flashing red alerting truck driver not to move. Barrier extends and moves down from the LOCKED position. Once down the barrier retracts to the STORED position under the leveler.
  • Page 13 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual OVERRIDE State, OVERRIDE Code Entered after Securing Trailer by Alternate Means An alternate means of securing the truck must be used if the barrier can not capture the rear impact guard. (i.e. wheel chocks). Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means.

  • Page 14: Maintenance

    Maintenance may be required more frequently at loading docks exposed to harsh environments (extreme climates, corrosive chemicals, frequency of usage, etc.). Consult Rite-Hite if these conditions exist for accelerated maintenance requirements. NOTE: If a leveler is installed at the VBR-600 DOK- LOK vehicle restraint location, it may be necessary to raise the leveler before performing maintenance.

  • Page 15: Troubleshooting

    RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual TROUBLESHOOTING GENERAL DIAGNOSTIC INFORMATION Problem Probable Cause Solution 1 DOK-LOK barrier does not raise and Power source malfunction. Check power source including building lights do not flash. circuit breaker, 1A fuse and 15A fuse on power board.
  • Page 16 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual SWITCH TESTING white black FIGURE 9 - SENSING SWITCH TEST AND SWITCH/BARRIER POSITION CHART Sensing Switch Test Procedure Set multimeter to “RX1” scale for “Continuity Test”. Attach multimeter leads to white and black wires of mag. reed switch connector.
  • Page 17 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual LED STATUS CHART Pub. No. 1328 — January 2016...
  • Page 18 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HORN OVERRIDE CODE SETTING HORN OVERRIDE CODE ENTER HYDRAULIC FILL MODE *Press and hold DIAGNOSTIC button until the horn chirps *Press and hold DIAGNOSTIC button until the horn chirps (approximately five seconds). (approximately 5 seconds).
  • Page 19 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual DIAGNOSTICS Diagnostic mode may be entered while the restraint is in any state. To enter diagnostic mode: *Press and hold DIAGNOSTIC button until the horn chirps (approximately five seconds). Press LOCK button. Press UNLOCK button.
  • Page 20 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Standalone Power Unit FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 20.0A/10.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT...
  • Page 21 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Standalone Power Unit - Continued MICRO CONTROL CIRCUIT BOARD TO LED BOARD (SEE DETAIL - "B") INSIDE HORN HORN+ (WH/RD) HORN- (WH/BK) 12V, 0.03A HORN- (WH/BK) GREEN LIGHT "RIG" SENSOR (SW1) N.O.
  • Page 22 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Standalone Power Unit - Continued DETAIL B - BACK OF COVER INFORMATION REQ'D FOR V/PH/FLA DECAL PRODUCTS CORP LINE VOLTS: 10.95 TOTAL FLA: LARGEST MOTOR VOLTS: LARGEST MOTOR PH: INSD GREEN 10.0...
  • Page 23 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Corner/Leveler-Vu Wiring CORNER/LEVELER-VU WIRING MICRO CONTROL CIRCUIT BOARD N.O. N.C. J13-1 N.O. J13-2 J13-3 N.C. J13-4 RITE-VU WIRE LABELS J13-5 PLUG & PLAY J13-6 ORIGINAL RELEASE VERSION J14-1 J14-2 PVDT...
  • Page 24 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Combination Power Unit FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 20.0A/10.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT...

  • Page 25: Replacement Parts

    RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Combination Power Unit - Continued MICRO CONTROL CIRCUIT BOARD TO LED BOARD (SEE DETAIL - "B") INSIDE HORN HORN+ (WH/RD) HORN- (WH/BK) 12V, 0.03A HORN- (WH/BK) GREEN LIGHT "RIG" SENSOR (SW1) N.O.
  • Page 26 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL SCHEMATIC - Combination Power Unit - Continued INFORMATION REQUIRED FOR FUSE REPLACEMENT / OVERLOAD DECAL INFORMATION REQ'D FOR V/PH/FLA DECAL FUSE REPLACEMENT / OVERLOAD SETTING CHART PRODUCTS CORP FUSES DESIGNATOR QTY RATING(A)
  • Page 27 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual NOTES Pub. No. 1328 — January 2016...
  • Page 28 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC SCHEMATIC - Standalone Power Unit Locking Cylinder Positioning Cylinder (Main) (Position) Shuttle Valve Solinoid Valve Check Valve (SOL2 - Position Cylinder Float) Solinoid Valve (Tank) (SOL1 - Position Cylinder Extend) System Relief...
  • Page 29 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC SCHEMATIC - Combination Power Unit Pit Style Leveler Locking Cylinder Positioning Cylinder (Main) (Position) Shuttle Valve Solinoid Valve Check Valve (SOL2 - Position Cylinder Float) Solinoid Valve (Tank) (SOL1 - Position Cylinder Extend)
  • Page 30 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC SCHEMATIC - Combination Power Unit Vertical Leveler Locking Cylinder Positioning Cylinder (Main) (Position) Shuttle Valve Solinoid Valve Check Valve (SOL2 - Position Cylinder Float) Solinoid Valve (Tank) (SOL1 - Position Cylinder Extend)
  • Page 31 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual OUTSIDE LIGHT BOX WIRING #40 Wire / OSR White Wire Red Wire #42 Wire / 12V Red Lamp Red Wire Green Lamp #41 Wire / OSG White Wire Light Box Cover FIGURE 18 - OUTSIDE LIGHT BOX WIRING NOTE: Must use LED Outside Lights.
  • Page 32 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual REPLACEMENT PARTS BIO Decal ONLY Applies To Units Getting BIO Fluid. Apply Adhesive Vinyl 1099 P/N 51161 To Magnets Prior To Assembly 17 16 Torque To Apply Adhesive Vinyl 1099 73 Ft. Lb.
  • Page 33 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual REPLACEMENT PARTS LIST Item Description Part Number Base Weldment Insert 137366 Hose Assembly .25ID 4FJS 160L 117921 Hose Assembly .25ID 4FJS 60L 119131 Hose Assembly .38ID 6FJ 140L 119130 Hose Assembly .38ID 6FJ 40L...
  • Page 34 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC REPLACEMENT PARTS (Haldex - Before 11/21/13) NOTE: Pit Style Leveler Power Unit Shown Pub. No. 1328 — January 2016...
  • Page 35 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC REPLACEMENT PARTS LIST (Haldex - Before 11/21/13) Item Description Part Number Power Unit - Standalone Dok-Lok, 120V 1PH 116679 (Ref. To Leveler Parts Manual For Combo Dock Leveler/Dok-Lok Power Unit) Split Lock Washer, .31 51769 Hex Head Bolt, .313-18 x 1, GR5...
  • Page 36 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC REPLACEMENT PARTS (Bucher - After 11/21/13) 13 (T) 14 (P) VBR6 2 (RO) 15 (LO) VBR6 13 (M) 15 (LI) 13 (RI) STAND ALONE POWER UNIT PIT STYLE COMBINED VERTICAL STYLE COMBINED...
  • Page 37 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC REPLACEMENT PARTS LIST (Bucher - After 11/21/13) Item Description Part Number Power Unit - Standalone Dok-Lok, 120V 1PH 114167 (Ref. To Leveler Parts Manual For Combo Dock Leveler/Dok-Lok Power Unit) 90Deg. Hydraulic Fitting, #4 SAE(M) #6 JIC(M) 55267 Hose Assembly, .38ID 18L...
  • Page 38 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC MANIFOLD REPLACEMENT PARTS - Standalone Power Unit NOTE: 4 Lb-ft max torque on solenoid valve steam nut (ref. item #1), over tightening may cause valve/coil failure! Item Description Part Number Solenoid Coil...
  • Page 39 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC MANIFOLD REPLACEMENT PARTS - Pit Style Leveler NOTE: 4 Lb-ft max torque on solenoid valve steam nut (ref. item #1), over tightening may cause valve/coil failure! Item Description Part Number Solenoid Coil...
  • Page 40 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual HYDRAULIC MANIFOLD REPLACEMENT PARTS - Vertical Leveler NOTE: 4 Lb-ft max torque on solenoid valve steam nut (ref. item #1), over tightening may cause valve/coil failure! Item Description Part Number Solenoid Coil 142975...
  • Page 41 VBR-500 Dok-Lok ® MADE IN U.S.A. Effective This Manual Covers Restraints Built After Serial Numbers: 05GD150001W and up 9/06 PRINTED IN U.S.A. RITE-HITE PRINT SHOP PUBLICATION NO. 1191 Copyright 2004, 2005, 2006 SEPTEMBER 2006 6.25” 3” MISCELLANEOUS REPLACEMENT PARTS LIST...
  • Page 42 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL REPLACEMENT PARTS DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 102, 208, 103, 203, 705, 211, 209, 201, 708, 709 X2/N J13-1 LOCK J13-2...
  • Page 43 141580 Power circuit board, Including Fuses (115 Volt Power) 142126-02 Standard Micro Control Board, Including Advanced Controls 141578-861D108 Micro Control Board with Program Options (Consult Rite-Hite for specific part number) 141578-xxx Micro circuit board cover 144802 Control wiring harness 144864-01...
  • Page 44 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL REPLACEMENT PARTS - Continued DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 102, 208, 103, 203, 705, 211, 209, 201, 708, 709 X2/N J13-1...
  • Page 45 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual ELECTRICAL REPLACEMENT PARTS LIST Item Description Part Number LED Outside Light Assembly, Complete 115798 LED Oustide Light Assembly, Doesn't Include Base 128458 Screw, round head #6-32, 0.75" length 18364 LED Outside Light Bulb, Red...
  • Page 46 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual NOTES Pub. No. 1328 — January 2016...
  • Page 47 RITE-HITE ® VBR-600 DOK-LOK ® Owner’s Manual NOTES Pub. No. 1328 — January 2016...
  • Page 48 RITE-HITE STANDARD WARRANTY Rite-Hite warrants that its products will be free from defects in design, materials, and workmanship for a period of 365 days from the date of shipment. All claims for breach of this warranty must be made within 30 days after the defect is or can, with reasonable care, be detected and in no event no more than 30 days after the warranty has expired.

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