RITE-HITE FROMMELT SAFETY PRODUCTS GUARDIAN DEFENDER Manual
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RITE-HITE FROMMELT SAFETY PRODUCTS GUARDIAN DEFENDER Manual

RITE-HITE FROMMELT SAFETY PRODUCTS GUARDIAN DEFENDER Manual

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TM
TM
GUARDIAN
DEFENDER
This Manual Covers All Units Shipped to Date.
PRINTED IN U.S.A.
Publication No. DFNDRB
email: printshop@RITEHITE.com
JANUARY 2013

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Summary of Contents for RITE-HITE FROMMELT SAFETY PRODUCTS GUARDIAN DEFENDER

  • Page 1 GUARDIAN DEFENDER This Manual Covers All Units Shipped to Date. PRINTED IN U.S.A. Publication No. DFNDRB email: printshop@RITEHITE.com JANUARY 2013...

  • Page 2: Table Of Contents

    SPECIAL FEATURES the utilization of an OSHA - Contains: Fumes, sparks, smoke, mist, debris and noise approved device (refer to OSHA regulation 1910.147). RITE-HITE - Flame resistant material Corporation also recommends - Optional Variable Frequency Drive the review and implementation of...

  • Page 3: Installation Instructions

    DEFENDER ™ GUIDE INSTALLATION D A N G E R ! ! ! C A U T I O N ! ! ! When working with electrical or electronic controls, make sure A floor that is not sound and level may cause personal that the power source has been locked out and tagged according injury and/or equipment damage due to failure or collapse to OSHA regulations and approved local electrical codes.
  • Page 4 DEFENDER ™ GUIDE BASE PLATE POSITIONS PUB. NO. DFNDRB JANUARY 2013...
  • Page 5 DEFENDER ™ GUIDE / HEADER INSTALLATION LEFT GUIDE RIGHT GUIDE Header mounting tabs DO NOT place fasteners into front, back or sides Step 3: Stand guides into position. of lower guides, as this Step 4: Make sure header mounting tabs are area is where the curtain If no base plate and toward the outside of the guides.

  • Page 6: Header Installation

    DEFENDER ™ HEADER / GUIDE INSTALLATION Caution - Only remove strap after motor/brake/gearbox assembly has properly been installed, as curtain may free-fall. Step 10:If possible, place Interlock Block into lower guide while lowering header onto lower guides. Must use caution as strap cannot be removed as motor assembly is not attached yet and...
  • Page 7 DEFENDER ™ CURTAIN INSTALLATION Curtain is pre-installed on the header. (Shown in closed position) PUB. NO. DFNDRB JANUARY 2013...

  • Page 8: Motor / Limit Switch Installation

    DEFENDER ™ MOTOR / LIMIT SWITCH INSTALLATION Step 1: W A R N I N G ! ! ! Apply a grease lubricant or anti- seize (not supplied) to the drive shaft to ease installation and Do not force the unit on by hitting with a hammer. Unit maintenance of gearbox.
  • Page 9 DEFENDER ™ CHAIN DRIVEN CONTROLS Front View of Chain Driven Drive Rear View of Chain Driven Drive PUB. NO. DFNDRB JANUARY 2013...

  • Page 10: Encoder Installation

    DEFENDER ™ MOTOR ROTATION / ENCODER CONNECTION ENCODER CONTROLS - (FEATURE RICH) MOTOR ROTATION OPTIONS 10.3 10.1 DO NOT SPLICE THE CONTROL WIRING Top Mount Front Mount Rear Mount Encoder collar, if removed torque to 14 in/lbs (2 MM Allen wrench) Connect encoder cable to encoder.

  • Page 11: Electrical Installation

    All necessary wiring diagrams are on Pages 26 - 35. Rite-Hite provided control boxes are equipped with class CC protective fusing for the incoming power. The incoming power terminals in the control box will not accommodate wires larger than 10AWG.
  • Page 12 DEFENDER ™ INTEGRATOR CONTROLS 12.1 54" [1372] Incoming Power All holes and conduit run into the control box must be through the bottom. PUB. NO. DFNDRB JANUARY 2013...

  • Page 13: Limit Switch Wiring / Adjustments

    DEFENDER ™ LIMIT SWITCH WIRING / ADJUSTMENTS LIMIT SWITCH CONTROL WIRING LIMIT SWITCH ADJUSTMENTS 13.2 13.1 Center locking screw #2- Open Limit Switch Screw Gray #1- Close Limit Switch Screw Brown White Green Yellow Purple Pink Open Limit Switch Cam Close Limit Switch Cam LIMIT SWITCH ADJUSTMENTS Manually release brake and lower to closed position.
  • Page 14 DEFENDER ™ FROMMELT SAFETY PRODUCTS NOTES PAGE This page intentionally left blank. PUB. NO. DFNDRB JANUARY 2013...

  • Page 15: Interlock / Hold Down Installation

    DEFENDER ™ INTERLOCK / HOLD DOWN STOP BRACKET ADJUSTMENT INTERLOCK CONTROLS 15.2 15.1 Attach cover Adjust Interlock switch up or down as Align switch and actuator required Adjust Stop Bracket to Curtain Block is fully seated in groove INTERLOCK INSTALLATION Hold Down Installation Interlocks are optional, if present install per Figure 15.1,...

  • Page 16: Pe Light Strip Installation

    DEFENDER ™ PHOTOEYE LIGHT STRIP 16.1 Photoeye Light Strip Fasten Photoeye Light Strips to each lower guide. If Relay or Feature Rich Controls are chosen, PE Light Strip must be installed and wired for operation. If Controls by other, install after the unit is adjusted and functioning properly.

  • Page 17: Shroud Installation

    DEFENDER ™ SHROUD INSTALLATION Step 1: Lift header shroud in place. 17.1 Step 2: Fasten in place. Center Shroud Limit Switch Shroud 17.2 17.3 Encoder Shroud 17.4 View of Non-Drive End PUB. NO. DFNDRB JANUARY 2013...

  • Page 18: Feature Rich Controls

    DEFENDER ™ FEATURE RICH - I-COMM SETTINGS PUB. NO. DFNDRB JANUARY 2013...
  • Page 19 DEFENDER ™ FEATURE RICH - ENCODER SETUP / PROGRAMMING ENCODER SETUP INSTRUCTIONS To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” [102] Verify wiring to encoder is properly terminated. more, the value for “Close Pos.
  • Page 20 DEFENDER ™ FEATURE RICH - I-COMM DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Normal Power Up Indicates Loss of Power Push Open/Reset* Watchdog Timer Indicates the boards watchdog timer has reset Service Required* Reset From Sleep Indicates the controller was awaken from sleep mode...
  • Page 21 DEFENDER ™ FEATURE RICH - I-COMM INSTRUCTIONS PROCEDURE FOR USING DOWNLOADER CHIP: The following describes what the fault codes convert to: Description Code 1. Turn power off. 2. Plug in downloader chip. #define FaultNone 3. Turn power on. #define FaultPowerUp 4.
  • Page 22 DEFENDER ™ FEATURE RICH - DRIVE PROGRAMMING Defender™ Inverter Program Instructions When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M”...
  • Page 23 DEFENDER ™ FEATURE RICH - DRIVE PROGRAMMING Defender - Inverter Error Codes Trip Code Condition Possible Cause tr UU DC bus under voltage Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply. tr OV DC bus over voltage The DC bus (Pr.

  • Page 24: Sequence Of Operations

    DEFENDER ™ SEQUENCE OF OPERATIONS Feature Rich Controls - Sequence of operation: Integrator Controls - Sequence of operation: To Open Door: To Open Door: Using a dry contact, close terminals DC and X3 to open Apply 24VDC to Terminal OPN (Pin #3-GN on Control door.

  • Page 25: Maintenance Checklist

    DEFENDER ™ MAINTENANCE SCHEDULE / TROUBLESHOOTING CHECKLIST Operate the door and observe the open and closed positions. If it is necessary to adjust either position, shut Is unit size correct ? the power off and move the proper limit switch, Figure 13.1 or 13.2.

  • Page 26: Electrical Drawings

    DEFENDER ™ INTEGRATOR CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 27 DEFENDER ™ FIELD WIRING - FEATURE RICH CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 28 DEFENDER ™ 230/460V SCHEMATIC - FEATURE RICH CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 29 DEFENDER ™ 575V SCHEMATIC - FEATURE RICH CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 30 DEFENDER ™ FIELD WIRING - RELAY CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 31 DEFENDER ™ SCHEMATIC - RELAY CONTROLS PUB. NO. DFNDRB JANUARY 2013...
  • Page 32 NO CONTACT 33-34 SAFETY CONTACT 3 NO CONTACT 41-42 AUXILIARY CONTACT ITEM PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES RITE-HITE DO NOT SCALE DRAWING OVER UP TO + / - 0.125 0.005 MM-DD-YY DOORS INC. 0.125 0.25 0.010 0.25...
  • Page 33 23-24 SAFETY CONTACT 2 33-34 SAFETY CONTACT 3 41-42 AUXILIARY CONTACT ITEM PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES RITE-HITE DO NOT SCALE DRAWING OVER UP TO + / - 0.125 0.005 MM-DD-YY DOORS INC. 0.125 0.25 0.010 DATE 0.25...
  • Page 34 OSSD2 +24V INPUT 41-42 AUXILIARY CONTACT OSSD 1 OSSD 2 ITEM PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES RITE-HITE OSSD 1 +24V DO NOT SCALE DRAWING OVER UP TO + / - INPUT 0.125 0.005 MM-DD-YY DOORS INC.
  • Page 35 33-34 SAFETY CONTACT 3 4 BK NO CONTACT 41-42 AUXILIARY CONTACT ITEM PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES RITE-HITE DO NOT SCALE DRAWING OVER UP TO + / - 0.125 0.005 MM-DD-YY DOORS INC. 0.125 0.25 0.010 DATE 0.25...

  • Page 36: Parts List Explosion

    DEFENDER ™ FEATURE RICH CONTROLS SERVICE PARTS 8,9,10,11,12 34,35 33,36 27,28 41,43,44 7,39 6,38 47,48 14,16 18,20,21 16,17 13,15,19 3,4,5 23,24 5301E010 Rev. - 1/10/12 Control Box Layout Not Shown: 29, 46 15,26 13,15 15,22 15,19 ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION Display, LCD, 2-Line, W/Conn 51950067 Ass’y (C-Box, BackPanel, Enclosure w/labels)
  • Page 37 DEFENDER ™ RELAY CONTROLS SERVICE PARTS Switch, Push button, Green 22.5MM (1) - 72700085 Contact, 3 Across N.O. (1) - 17200012 Switch, Push button, Red 22.5MM (1) - 72700112 Contact, 3 Across N.C. (1) - 17200013 Switch, Push button, Yellow 22.5MM (1) -72700086 Contact, 3 Across N.O.
  • Page 38 DEFENDER ™ INTEGRATOR CONTROLS SERVICE PARTS PUB. NO. DFNDRB JANUARY 2013...
  • Page 39 DEFENDER ™ CURTAIN SERVICE PARTS Curtain Assembly - (1) 2891..Kit, Actuator, Switch, AB, SGRD, BRL,PL - (1) 53700833 Kit, Actuator, Switch, JKB,ADAM,M12 - (1) 53700834 Kit, Spheres (qty 10) - (a/r) 53700561 Kit, Actuator, Switch, PLZ,PSENCS1.1P - (1) 53700835 Kit, Actuator, Switch, PLZ,PSEN1.2P - (1) 53700836 Kit, Actuator, Switch, EUCH,CESARCR2 - (1) 53700837 Kit, Actuator, Switch, EUCH,CESARCO1 - (1) 53700838...
  • Page 40 DEFENDER ™ MOTOR / LIMIT SWITCH SERVICE PARTS Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Kit, Defender, Switch, Ass’y, Rot, 2Pos - (1) 53700841 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Sprocket, #35B, 10T x 3/8"...
  • Page 41 DEFENDER ™ MOTOR DIRECT &CHAIN DRIVE ENCODER SERVICE PARTS Block, Mount, Nord Arm - (1) 13000060 Spacer, Gearbox, Direct Drive - (1) 70450153 Nord Gearbox Torque Arm, size 50 - (1) 11500049 Screw, SHCS, M10-1.5 x 100MM,BLK - (1) 67930024 Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029 Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028...
  • Page 42 DEFENDER ™ LOWER GUIDE SERVICE PARTS Plug, Guide, Curtain, Slide - (4) 65300025 Plug, Plastic, 1 1/2” x 3”, Blk - (2) 65300024 PE Strip Bracket, Right - (1) 14502073 PE Strip Bracket, Left - (1) 14502074 Screw, SHCS, Allen,M4-0.7 x 14MM,BLK - (4/12) 67930026 Guide Assembly, Left - (1) 5149..
  • Page 43 DEFENDER ™ HEADER SERVICE PARTS Bearing, (2) - 12500023 Bearing Flange, (4) - 45750001 Nut, Hex, Nyl Lock, 3/8-16, znc (6) - 55630005 Bolt, Carriage, 3/8-16 x 1”, znc, GR5, (6) - 67880092 Header Seal, (1) - 6827 Header Seal Pressure Strap, (1) - 7234..Plate, Crossbrace, Header, (3) - 65000757 Screw, FHMS, Allen, 1/4-20 x 1/2”, blk (12) - 67860119 Roller Tube Weldment, (1) - 6755..
  • Page 44 DEFENDER ™ INTERLOCK SERVICE PART NUMBERS Kit, SW,F/B,LEFT,JKB,ADAM,M12 (1) - 53700809 Kit, SW,F/B,LEFT,PLZ,PSENCS1.1P (1) - 53700811 Kit, SW,F/B,LEFT,AB,SGRD,BRL,PL (1) - 53700807 Kit, SW,F/B,RIGHT,JKB,ADAM,M12 (1) - 53700810 Kit, SW,F/B,RIGHT,PLZ,PSENCS1.1P (1) - 53700812 Kit, SW,F/B,RIGHT,AB,SGRD,BRL,PL (1) - 53700808 Kit, SW,F/B,LEFT,PLZ,PSEN1.2P (1) - 53700813 Kit, SW,F/B,LEFT,EUCH,CESARCR2 (1) - 53700815 Kit, SW,F/B,LEFT,EUCH,CESARC01 (1) - 53700817 Kit, SW,F/B,RIGHT,EUCH,CESARCR2 (1) - 53700816...

  • Page 45: Architectural Drawing

    DEFENDER ™ ARCHITECTURAL DRAWING - DIRECT DRIVE PUB. NO. DFNDRB JANUARY 2013...
  • Page 46 DEFENDER ™ ARCHITECTURAL DRAWING - DIRECT DRIVE II PUB. NO. DFNDRB JANUARY 2013...
  • Page 47 DEFENDER ™ ARCHITECTURAL DRAWING - CHAIN DRIVEN PUB. NO. DFNDRB JANUARY 2013...
  • Page 48 DEFENDER ™ WARRANTY PAGE FROMMELT SAFETY PRODUCTS warrants that its GUARDIAN DEFENDER barrier door including electrical components, will be free from defects in design, materials and workmanship for a period of one (1) year from the date of shipment. The curtain fabric warranty covers material failure under normal wear conditions; it does not cover vision wear, or damage incurred from abuse, misuse or impact.

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