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Instruction Manual
LOCON 15
TERM 4 / TERM 5 / TERM 6
Deutschmann Automation GmbH & Co. KG
www.deutschmann.com | wiki.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION LOCON 15 Series

  • Page 1 Instruction Manual LOCON 15 TERM 4 / TERM 5 / TERM 6 Deutschmann Automation GmbH & Co. KG www.deutschmann.com | wiki.deutschmann.de...
  • Page 2 Manual Art.-No.: V3533E...
  • Page 3 AUTOMATION reserves the right to carry out alterations to the described products in order to improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts liability to the extent as described in the terms and conditions of sale and delivery.
  • Page 4 Deutschmann Automation GmbH & Co. KG Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 5: Table Of Contents

    From the mechanical system to an electronic system ....10 Deutschmann Automation’s range of products ....10 EMC Directives for products of Deutschmann Automation .
  • Page 6 Deutschmann Automation GmbH & Co. KG Technical dimensional drawing ......27 7.3.1 TERM 4 ........27 Pin assignment TERM 4 .
  • Page 7 Deutschmann Automation GmbH & Co. KG 9.18.1.2 Encoder type ........45 9.18.1.3 Encoder resolution .
  • Page 8 Deutschmann Automation GmbH & Co. KG 15.1.1 DICNET®-Adapter DICADAP 3 ......65 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 9: Introduction

    Deutschmann Automation GmbH & Co. KG Introduction Introduction On this manual This manual documents installation, functions and operation of the Deutschmann unit specified on the cover sheet and in the header. 1.1.1 Symbols Particularly important text sections can be seen from the adjacent picto- gram.
  • Page 10: From The Mechanical System To An Electronic System

    The output is switched on between these points. Thanks to twenty years of experience, consistent further development and the use of ultra-mod- ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers of electronic cam controls. Deutschmann Automation’s range of products See our homepage at http://www.deutschmann.de.
  • Page 11: Emc Directives For Products Of Deutschmann Automation

    Deutschmann Automation GmbH & Co. KG EMC Directives for products of Deutschmann Automation EMC Directives for products of Deutschmann Automation The installation of our products has to be carried out considering the relevant EMC directives as well as our internal instructions.
  • Page 12: Basic Device Locon 15

    Basic device LOCON 15 Deutschmann Automation GmbH & Co. KG Basic device LOCON 15 The device LOCON 15 is a cam control with integrated operating front. Picture 2: Front view LOCON 15 and part of switchboard Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 13: Technical Dimensional Drawings

    Deutschmann Automation GmbH & Co. KG Basic device LOCON 15 Technical dimensional drawings 3.1.1 LOCON 15 Picture 3: Technical dimensional drawing LOCON 15 27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 14: Locon 15

    Basic device LOCON 15 Deutschmann Automation GmbH & Co. KG 3.1.2 LOCON 15PM Picture 4: Technical dimensional drawing LOCON 15 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 15: Pin Assignment Locon 15

    Basic device LOCON 15 Pin assignment LOCON 15 Picture 5: Rear view LOCON 15 The screw-plug-connector X2 has 16 pins instead of 15 pins. For questions concerning the pin assignment of previous devices, please contact DEUTSCHMANN AUTOMATION. Assignment D-Sub Encodertrack 1...
  • Page 16: Signal Description Locon 15

    Basic device LOCON 15 Deutschmann Automation GmbH & Co. KG Signal description LOCON 15 Function Significance Output 1 ... Output 8 Output block 1 Each output 24V/0.3A positive switching (PNP), short-circuit proof Total current of the output block max. 1A at 25°C and full load.
  • Page 17: Options

    Deutschmann Automation GmbH & Co. KG Options Options LOCON 15 4.1.1 Serial interface LOCON features a RS232 and a RS485-interface. The interface can be switched manually. The interface switch is to be found under the sticker with the imprint RS232/RS485. In the state of delivery it is set as indicated on the marking of the sticker.The position of the desired interface...
  • Page 18: Special Versions

    Special versions Deutschmann Automation GmbH & Co. KG Special versions Connecting the supply voltage The supply voltage is 10..30V DC (typ. 24V DC). Before switching on the supply voltage the corresponding inputs and outputs must be wired, in order to avoid malfunctions.
  • Page 19: Basic Device Term 5/6 (External Operating Unit)

    Deutschmann Automation GmbH & Co. KG Basic device TERM 5/6 (external operating unit) Basic device TERM 5/6 (external operating unit) Assembly of the instrument This external control- and display unit consists of a plastic housing with overall dimension W72xH96xD18 mm for front sheet installation and W72xH96xT28 mm for DIN-rail mounting.
  • Page 20: Technical Dimensional Drawings

    Basic device TERM 5/6 (external operating unit) Deutschmann Automation GmbH & Co. KG Technical dimensional drawings 6.3.1 TERM 5 / TERM 6 Picture 7: Technical dimensional drawing TERM 5 / TERM 6 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 21: Term 5-H / Term 6-H

    Deutschmann Automation GmbH & Co. KG Basic device TERM 5/6 (external operating unit) 6.3.2 TERM 5-H / TERM 6-H Picture 8: Technical dimensional drawing TERM 5-H / TERM 6-H 27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 22: Term 5-T / Term 6-T

    Basic device TERM 5/6 (external operating unit) Deutschmann Automation GmbH & Co. KG 6.3.3 TERM 5-T / TERM 6-T Picture 9: Technical dimensional drawing TERM 5-T / TERM 6-T Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 23: Pin Assignment Term 5/6

    Deutschmann Automation GmbH & Co. KG Basic device TERM 5/6 (external operating unit) Pin assignment TERM 5/6 The external control unit is suitable for connection through a 5-pin-screw-plug-connection with the following assignment: Picture 10: Pin assignment TERM 5 / TERM 6 Pin No.
  • Page 24: Display Of The Executed Program Via Term 5/6

    Basic device TERM 5/6 (external operating unit) Deutschmann Automation GmbH & Co. KG Then the displayed ID begins to flash and can be changed with the help of the keys . After adjusting the right value, it is confirmed with...
  • Page 25: Different And Common Characteristics Of Term 5 And Term 6

    Deutschmann Automation GmbH & Co. KG Basic device TERM 5/6 (external operating unit) Different and common characteristics of TERM 5 and TERM 6 In the previous chapters the devices TERM 5 and TERM 6 were always jointly looked at, even though these are two independent devices that differ in some points.
  • Page 26: Basic Instrument Term 4 (External Display Unit)

    Basic instrument TERM 4 (external display unit) Deutschmann Automation GmbH & Co. KG Basic instrument TERM 4 (external display unit) Assembly of the unit As an additional position and speed-display TERM 4 is available in the housing W96xH48xD55 mm for front sheet installation.
  • Page 27: Technical Dimensional Drawing

    Deutschmann Automation GmbH & Co. KG Basic instrument TERM 4 (external display unit) Technical dimensional drawing 7.3.1 TERM 4 Picture 12: Technical dimensional drawing TERM 4 27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 28: Pin Assignment Term 4

    Basic instrument TERM 4 (external display unit) Deutschmann Automation GmbH & Co. KG Pin assignment TERM 4 The connection is carried out through the 5-pin-plug, identical to the pin assignment of TERM 5 (see chapter 6.4 "Pin assignment TERM 5/6" on page 23).
  • Page 29: Networking Terminals With Cam Controls And Pcs

    A cable that fully complies with these specifications and that has been developed specifically for use in field bus systems is the UNITRONIC®-BUS LD cable 2 x 2 x 0.22, available on a drum from LAPP KABEL in Stuttgart, or by the metre from DEUTSCHMANN AUTOMATION. 27.1.20...
  • Page 30: Earthing, Shielding

    Networking terminals with cam controls and PCs Deutschmann Automation GmbH & Co. KG The minimum wiring with shielding between two bus users is shown in the following illustration: Shield Shield DICNET + DICNET + Twisted DICNET - DICNET - Potential equalization...
  • Page 31: Connection Examples

    Deutschmann Automation GmbH & Co. KG Networking terminals with cam controls and PCs Connection examples 8.5.1 DICNET link LOCON - TERM LOCON and TERM are connected as follows via DICNET: D ic + D ic + D ic - D ic -...
  • Page 32: Rs232 Link Locon - Term

    Networking terminals with cam controls and PCs Deutschmann Automation GmbH & Co. KG 8.5.2 RS232 link LOCON - TERM On the RS232 version, only a point-to-point connection between LOCON and the external opera- tor control panel is possible. In this case, the Tx LOCON line must be connected to the Rx TERM line of the operator control unit and vice versa, as can be seen from the illustration below.
  • Page 33: Dicnet Link Locon - Term - Pc

    Deutschmann Automation GmbH & Co. KG Networking terminals with cam controls and PCs 8.5.3 DICNET link LOCON - TERM - PC ® A PC can be integrated in a DICNET bus system using a DICNET adapter. The connection to the PC is made at a serial port COMx - see the illustration below.
  • Page 34: Programming Locon

    Programming LOCON Deutschmann Automation GmbH & Co. KG Programming LOCON Basics There are several possibilities to program LOCON: • Input of the switch-on- and switch-off points of the cams through the integrated operation front • Input of the cams in the TEACH-IN process •...
  • Page 35: Program Structure

    Deutschmann Automation GmbH & Co. KG Programming LOCON Program structure The graphs shown on the following two pages should serve the operators, who have experience in programming cams, as a survey how to program LOCON. The different states of LOCON are represented by the big boxes; the smaller boxes reflect actions which are caused by pressing a key (represented by arrows).
  • Page 36 Programming LOCON Deutschmann Automation GmbH & Co. KG Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 37 Deutschmann Automation GmbH & Co. KG Programming LOCON Display CA Clear All LEGEND At the graph are only standardfunctions considered. All functionkeys are arranged on the right or above. Keypush normal Keypush long R emove automatically 27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5...
  • Page 38: Definitions

    Programming LOCON Deutschmann Automation GmbH & Co. KG 9.3.1 Definitions Active program The program that is finished by LOCON, i. e. this program determines how the outputs in dependence on the encoder position are set. After switching on the active program is the one that was processed as active program when switching off the last time.
  • Page 39: Programming The Zero Offset

    Deutschmann Automation GmbH & Co. KG Programming LOCON 9.5.2 Programming the zero offset In the normal mode the programming begins by pressing the key (long) and then (long). Please note that for an easier operation in this mode the zero offset is not displayed, but the desired encoder-position.
  • Page 40: Selecting The Output Number

    Programming LOCON Deutschmann Automation GmbH & Co. KG Should for example program 7 be activated, the following steps are necessary: • Program 7 corresponds with the binary code 0111. • Applying the adequate voltages: PROG_NR8 = 0V0 PROG_NR4 = 24V 1...
  • Page 41: Displaying Existing Cams

    Deutschmann Automation GmbH & Co. KG Programming LOCON From this point on the desired output is dialled by pressing the key The selected output in form of "Axx" appears on the display. At first the output 1 ("AO1) is always shown {default}.
  • Page 42: Deleting Existing Cams

    Programming LOCON Deutschmann Automation GmbH & Co. KG If no other cams should be changed, you can return to the display mode with 9.11 Deleting existing cams Deleting a cam is the same procedure as changing it, only that the switch-on point is pro- grammed like the switch-off point or vice versa.
  • Page 43: Clear All

    Deutschmann Automation GmbH & Co. KG Programming LOCON If for instance the switching points should be set earlier with 10 increments and if a 360-inc.- encoder is connected, this is achieved by entering 350 (360 - 10). The autorepeat-function is supported as usual.
  • Page 44: Programming Or Changing Idle Times

    Programming LOCON Deutschmann Automation GmbH & Co. KG 9.16.2 Programming or changing idle times For programming idle times first of all a program and an output have to be selected (as already described in the previous chapters). If the desired output appears on the display ("Axx"), the idle time programming is activated by pressing the key (long), provided that the programming release by hardware took place.
  • Page 45: Parameter Table Locon 15

    Deutschmann Automation GmbH & Co. KG Programming LOCON 9.18 Parameter table LOCON 15 Designation Default Value range Initialization parameter Zero offset Reversal of rotational direction 0 = normal 1 = inverted Factor Speed indicator (rev./s.) Configuration parameter Encoder resolution Absolute Parallel Gray...
  • Page 46: Zero Offset (For Absolute Encoders Only)

    Programming LOCON Deutschmann Automation GmbH & Co. KG This value can not be changed in the menu but the DIP-switch on the back. This parameter is insignificant if the RS232-interface is used. 9.18.1.6 Zero offset (for absolute encoders only) The zero offset or zero-point-correction is used to synchronize the mechanical zero-point of a machine with the zero-point of an absolute encoder.
  • Page 47: Commissioning And Self-Test

    Deutschmann Automation GmbH & Co. KG Commissioning and self-test 10 Commissioning and self-test 10.1 Commissioning of the terminal Please follow the procedure below when commissioning the terminal: Connect the terminal to the required cam control Connect the 24 V supply voltage The terminal now conducts the self-test described in the following chapter, checks whether a user with the No.
  • Page 48: Self-Test Of The Cam Control

    Commissioning and self-test Deutschmann Automation GmbH & Co. KG If any error conditions which LOCON can detect itself have occurred, a corresponding error num- ber is displayed. Please refer to chapter ""Error messages" for the significance of this number and the actions required.
  • Page 49: Technical Data

    Deutschmann Automation GmbH & Co. KG Technical data 11 Technical data 11.1 LOCON 15 Characters Basic equipment Option 24 Volt DC  20%, max. 0.2A (no load) Operating voltage Data protection EEPROM (at least 100 years); no bat- Via transfer program on PC...
  • Page 50: Term 5/6

    Technical data Deutschmann Automation GmbH & Co. KG 11.2 TERM 5/ Characters TERM 5 TERM 6 Device type Display unit Display- and operating unit Connection to LOCON 1/2 LOCON 1/2 LOCON 7 LOCON 7 LOCON 9 LOCON 9 LOCON 16/17...
  • Page 51: Technical Data Term 4

    Deutschmann Automation GmbH & Co. KG Technical data 11.3 Technical data TERM 4 Characters TERM 4 Device type Display unit Connection to LOCON 1/2 LOCON 7 LOCON 9 LOCON 16/17 LOCON 24 LOCON 32/32PM LOCON 32-HC-4X-INK/32 PM-4X-INK LOCON 32-HC-4X-ABS/32-PM-4X-ABS LOCON 32PM-Matte...
  • Page 52 Technical data Deutschmann Automation GmbH & Co. KG LOCON sends a data record of 8 bytes cyclically, which is coded as follows: 1. Byte: Identification (always 26) 2. Byte: If > 127, speed follows then, otherwise position 3. Byte: Speed/position (low byte) 4.
  • Page 53: Technical Details

    Deutschmann Automation GmbH & Co. KG Technical details 12 Technical details 12.1 Specification of the input levels Logical High:> 16 Volt< 10mA (typ. 5mA) Logical Low: < 4 Volt< 1mA 12.2 Specification of the output drivers The used outputs in LOCON are short circuit proof and can drive maximum 300mA per output with a normal ambient temperature.
  • Page 54 Technical details Deutschmann Automation GmbH & Co. KG Generally the SD and the RP are lower than the cycle time of the cam control. That means, the real switch point is between the moment "switch-on point + SD" and "switch-on point + SD + RP", as it is explained in the following graph.
  • Page 55: Time Diagram

    Deutschmann Automation GmbH & Co. KG Technical details 12.3.1 Time diagram Picture 19: Time diagram - Idle time compensation 12.4 Environmental specifications of cam controls of the LOCON series Storage temperature: -25°C.. + 70°C Operating temperature: 0°C .. 45°C (without forced convection) 0°C ..
  • Page 56: Path-Dependent Idle Time Compensation

    Technical details Deutschmann Automation GmbH & Co. KG All methods have in common, that the required idle time value is determined again in every cycle of the cam control in dependence of the current speed. In this case, the idle time value indicates for how many increments the outputs must be activated earlier in order to compensate the idle time of the connected circuit component.
  • Page 57: Communication Interface

    In order to avoid transmission errors, it must be ensured that both ends of the bus are terminated correctly. 12.7 Communication interface DEUTSCHMANN AUTOMATION encourages the use of cam controls with remote control and display unit in order to meet market requirements. Since different combinations of cam control and terminal have been required repeatedly, specific...
  • Page 58 Technical details Deutschmann Automation GmbH & Co. KG Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 59: Error Messages

    Deutschmann Automation GmbH & Co. KG Error messages 13 Error messages A LOCON error message can be seen from the fact that an error code is shown on the display. In addition, the optional Run-Control relay drops out if a serious error (1..19, 31, 100..255) has occurred.
  • Page 60 Error messages Deutschmann Automation GmbH & Co. KG Duplicate switch-on point An attempt has been made to program two cams with the same switch-on point at an output (cam track). Error programming a partial idle time com- Unit does not feature the ‘Y’ partial idle time com-...
  • Page 61: Error Number 100

    Deutschmann Automation GmbH & Co. KG Error messages 13.3 Error number 100..199 (serious error) All outputs are switched to 0 V until the error has been remedied in the case of errors from this chapter since it is no longer feasible to set the outputs.
  • Page 62: Error Number 200-299

    Error messages Deutschmann Automation GmbH & Co. KG 13.4 Error number 200-299 The following errors occur only on terminals (or if using cam controls of the LOCON 24, 48, 64 series as a terminal) Error No. Significance Remarks Self-test error...
  • Page 63: Servicing

    Deutschmann Automation GmbH & Co. KG Servicing 14 Servicing Should questions arise that are not covered in this manual you can find further information in our • FAQ/Wiki area on our homepage www.deutschmann.com or directly in our Wiki on www.wiki.deutschmann.de...
  • Page 64: Internet

    Servicing Deutschmann Automation GmbH & Co. KG Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20...
  • Page 65: Appendix

    WINDOWS-software "WINLOC" will be in the position to communicate with those control units from DEUTSCHMANN AUTOMATION, existing in the net through a serial interface (COMx). "WINLOC" is able to run under WIN 3.1x, WIN95/98 and WIN NT. The basic version is available free of charge.

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