Related Manuals for DEUTSCHMANN AUTOMATION ROTARNOCK 100
Summary of Contents for DEUTSCHMANN AUTOMATION ROTARNOCK 100
- Page 1 Instruction manual Electronic cam control ROTARNOCK 100 Deutschmann Automation GmbH & Co. KG www.deutschmann.com | wiki.deutschmann.de...
- Page 2 Manual Art.-No. V3408E...
- Page 3 AUTOMATION reserves the right to carry out alterations to the described products in order to improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts liability to the extent as described in the terms and conditions of sale and delivery.
- Page 4 Deutschmann Automation GmbH & Co. KG Instruction manual ROTARNOCK 100 V. 3.6 4.12.20...
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Page 5: Table Of Contents
Basic device ROTARNOCK ..... 12 ROTARNOCK 100 (singleturn) ..... . 12 3.1.1... - Page 6 4.10.3 Graphical representation of program selection ....21 4.11 Installation and initiation of ROTARNOCK 100 ....21 4.11.1 Connection of the supply voltage .
- Page 7 Configuration and initialisation ..... . 41 7.3.1 ROTARNOCK 100 parameter table ..... .41 7.3.2 Parameter description .
- Page 8 10.2 Scope of delivery ......54 10.2.1 Scope of delivery ROTARNOCK 100 ....54 11 Servicing .
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Page 9: Introduction
In such cases, the information applies to the entire model series. 1.1.3 Suggestions We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these. It is also helpful if you bring our attention to any errors. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 10: From The Mechanical System To An Electronic System
The output is switched on between these points. Thanks to twenty years of experience, consistent further development and the use of ultra-mod- ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers of electronic cam controls. Deutschmann Automation’s range of products A detailed and up-to-date overview of our product range can be found on our homepage at http://www.deutschmann.de. -
Page 11: Emc Directives For Products Of Deutschmann Automation
Deutschmann Automation GmbH & Co. KGEMC Directives for products of DEUTSCHMANN AUTOMATION 2 EMC Directives for products of DEUTSCHMANN AUTOMATION The installation of our products has to be carried out considering the relevant EMC directives as well as our internal instructions. -
Page 12: Basic Device Rotarnock
ROTARNOCK 100 with other bus systems on request. 3.1.1 Configuration via WINLOC 32 The ROTARNOCK 100 has, depending on the device version, a serial RS232 or an RS485 (DICNET) interface. With these, the ROTARNOCK can be configured using the WINLOC 32 soft- ware. -
Page 13: Programming Via Profibus
3.1.2.7 Sample project - PROFIBUS A general example project for the ROTARNOCK 100 with PROFIBUS interface is available in the download area of the website. https://www.deutschmann.de/en/support/downloads/ Enter "ROTARNOCK 100" in the search field. You can download the S7 sample project PROFIBUS (ZIP file) under Software. -
Page 14: Rotarnock 100-Pn (Profinet)
For the ROTARNOCK 100 with PROFINET interface, 2 sample projects are available in the download area of the website. https://www.deutschmann.de/en/support/downloads/ Enter "ROTARNOCK 100" in the search field. You can download the relevant files under Soft- ware. S7 sample project - PROFINET (ZIP file) TIA sample project - PROFINET (ZIP files) 3.1.4 ROTARNOCK 100 (other bus systems) -
Page 15: Dimensional Drawing Rotarnock
Picture 4: Dimensional drawing ROTARNOCK with PROFIBUS or Fieldbus, version IP65 = 69 mm at ROTARNOCK with RS-interface, version IP54 or IP65 = 81 mm at ROTARNOCK with PROFIBUS-interface, version IP54 = 98 mm at ROTARNOCK with PROFIBUS-interface / Fieldbus, version IP65 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 16: Pin Assignment Rotarnock
GND, the remaining connections are not wired. For activating the bus terminating resistor the pins DICNET+ with R+ and DICNET- with R- must be linked, otherwise the pins remain not wired. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 17: 9-Pol. D-Sub (Only With Dicnet)
Pin assignment 5-pol. plug M12 at ROTARNOCK PROFIBUS with IP65 (socket + pin) Pin - incoming bus Socket - continuing bus Pin-No. Name shield Pin assignment 16-pol. round plug at ROTARNOCK PROFIBUS with IP65 Pin-No. Name Function output 1 output 8 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 18: Pin Assignment 4-Pol. Round Plug M12 (Socket) D-Coded At Rotarnock Profinet With Ip65
White/yellow Output 12 Yellow/brown Output 13 White/grey Output 14 Gray/brown Output 15 White/pink Output 16 Pink/brown DICNET+/Tx ROTARNOCK Pink/red Gray/blue DICNET-/Rx-ROTARNOCK Gray/red Pink/blue ProgSelect1 White/black ProgSelect2 Brown/black ProgSelect4 Gray/green ProgSelect8 Yellow/grey ProgSelectStart Pink/green Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... - Page 19 Note: The DICNET-ID is set through the DIP switch at the back of the unit. The switch is accessible after removing the protecting cover (screw top). Please take the meaning from the below table DIP switch position DICNET-ID 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
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Page 20: Signal Description Rotarnock
"ProgStart", whereby the High level (24V) must be held for at least 200 ms. The following steps are required if, for example, program 7 (binary 0111) is to be activated: Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 21: Applying The Corresponding Voltages
If pin "PROG_START" is permanently wired to 24V, ROTARNOCK accepts the program applied externally each time the unit is powered up. 4.11 Installation and initiation of ROTARNOCK 100 The screw-type plug connectors of the ROTARNOCK must be plugged in and unplugged only with the power supply disconnected!!! 4.12.20... -
Page 22: Connection Of The Supply Voltage
All "DIC+" signals are interconnected and all "DIC-" signals are interconnected on the bus. The signals are not reversed. However, it must be ensured that the potential differences between the DICNET users do not exceed 7V. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... - Page 23 Deutschmann Automation GmbH & Co. KG Pin assignment ROTARNOCK Please always follow the information in chapter "RS485 link (DICNET)"! 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
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Page 24: Configurations Rotarnock 100
Via the function “Reconfigure“ a wizard is started that leads the user through the configuration menu. With it a predefined sequence is kept, where the ROTARNOCK 100 can be adjusted to the rele- vant requirements step-by-step. TERM 6 or PROFIBUS All alterable parameters can be selected directly through the configuration menu in TERM 6 or through PROFIBUS via GSD-file or communication profile. -
Page 25: Parameter Table
Set to set in factory 1:0x1234 -> 2:0xEDCB PNR_CYCLETIME 0x0056 Read cycle time PNR_AKTIV_STATUS 0x0057 PNR_PROC_LOAD 0x0058 Processor utilization PNR_ENABLE_OPTION 0x0059 Release of options PNR_TEACH_IN_ZEROPOINT 0x0060 Teach-in zero offset PNR_ENABLE_TESTMODE 0x005B With 0x1234 -> Switch to testmode 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 26: Pnr_Encoder_Typ - Encoder Type
The following performance characteristics can be configured at ROTRANOCK 100. 5.4.1 Inputs and logic functions ROTARNOCK 100 is optionally available with 16 inputs (through PROFIBUS). Chapter "Logic functions (optional)" contains a detailed description. Beyond it all marked signals (see chapter "Signal description ROTARNOCK") -
Page 27: Encoder Monitoring
MSB is defective) acts as if it would permanently jump back and forth between 0...1/2 encoder resolution. Error 100 is not suppressed if the encoder is not connected on units for absolute shaft encoders with a resolution of 360 or 1,000 increments featuring this option. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 28: Run-Control-Output
AND_NOT, OR_NOT) and 4 operands. The following operands for the logic functions can be used: • 16 inputs (E01..E16) • 16 internal cam outputs (N01..N16) • 16 internal markers (M01..M16) • A 32-bit shift register The outputs and markers may be inverted. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 29: Logic Functions And Explanation Of The Used Symbols
In order to realize that pos- sibility, one single approximating pick-up at the intake to the rotary table is required. The informa- 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 30: Trigger Conditions
24V if the delay time has not yet elapsed even if the logic operation would deactivate the output. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 31: Graphical Illustration Of Example 1
(1... 32). The count cam is realized through the logic function. Following please find an example which shows the output 1 only switches every fifth 5 revolution: A1 (output1) N1 and M1 N1 and M1 or M16 S5 (5. revolution) 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 32: Offline Programming
The possibility of a data backup and documentation on a PC is also available. This is a part of the "WINLOC32" program package (see above). This allows you to back up programs of ROTARNOCK to a PC's hard disk or floppy disk, to com- fortably print and also reload the programs. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 33: Networking Terminals With Cam Controls And Pcs
A cable which fully complies with these specifications and which has been developed specifically for use in field bus systems is the UNITRONIC®-BUS LD cable 2 x 2 x 0.22, available on a drum from LAPP KABEL in Stuttgart, or by the metre from DEUTSCHMANN AUTOMATION. 4.12.20... -
Page 34: Earthing, Shielding
DICNET up to a certain extent. Wherever possible, the RS232 interface should be used only for temporary connections (e. g. for connecting a PC). Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 35: Connection Examples
The bus termination resistor must be activated on both units. Consequently, in the case of simple wiring with a LOCON and an external operator control panel, it is the obvious choice to use the same 24V supply for both units. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 36: Rs232 Link Locon - Term
The two ground potentials must be connected Picture 9: RS232 link Terminal - LOCON The presented devices exemplary stand for Deutschmann terminals and cam controls of the series LOCON / ROTARNOCK respectively. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 37: Dicnet Link Locon-Term-Pc
PC is made at a serial port COMx - see the illustration below Picture 10: Link DICNET bus to PC The presented devices exemplary stand for Deutschmann terminals and cam controls of the series LOCON / ROTARNOCK respectively. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 38: Short Instuction
Networking terminals with cam controls and PCs Deutschmann Automation GmbH & Co. KG Short instuction Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... - Page 39 A more detailed description on how the device is programmed via TERM 24 can be found in the instruction manual for ”LOCON 24 / 48 / 64”. The described ways of proceeding for LOCON 24 / 48 / 64 also apply for TERM 24. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
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Page 40: Commissioning And Self-Test
Please refer to chapter "Error messages" for the significance of this number and the actions required. Moreover, the optional Run-Control relay remains in dropped-out condition and the correspond- ing status LED "Run Error" lights. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 41: Self-Test Of The Cam Control
Please note that the entry and display are always integer. Floating-point display is not possible. In case of results with a remainder larger than 0.5, the system rounds up to the next number. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 42: Type Of Idle Time Compensation
This parameter permits the speed display to be matched to the given application. Scaling in the range 0...9999 revolutions/second is possible. A value of 60 is preset at the default. This means that the speed in rpm is displayed. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 43: Technical Details
1 output name (max. 30 characters) 5 data records (6 characters/data record) Specification of the input levels Logical HIGH: > 16V < 10 mA (typically 5 mA) Logical LOW: < 4V < 1 mA 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 44: Specification Of The Output Drivers
Direction cams active: 60 μs So for instance for a ROTARNOCK 100 with PROFIBUS, bitwise idle time and with cams on the first 16 outputs an approximate cycle time of 225 μs (basic cycle time) + 150 μs (PROFIBUS) = 375 μs is determined. - Page 45 = Resolution of the TZK (typically 1 ms) Resolution increments, with V < n * V , whereby V const. encoder encoderMax encoder Resolution = n+1increments, with V < n * V , whereby V variable. encoder encoderMax encoder 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
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Page 46: Timing Diagram
• time-controlled idle time compensation • direct idle time compensation (without dynamics brake) Each of the above-mentioned methods has its advantages and disadvantages and is suitable better or worse for a defaulted application. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 47: Path-Dependent Idle Time Compensation
0°C .. 65°C (with forced convection) Relative humidity: max. 80% no condensation, no corrosive atmosphere Enclosure: IP54 Shock: 15 G / 11 ms Vibration: 0.15 mm / 10..50 Hz, 1G / 50..150 Hz Weight: 400 g 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 48: Dicnet
In order to avoid transmission errors, it must be ensured that both ends of the bus are terminated correctly. 8.10 Communication interface DEUTSCHMANN AUTOMATION encourages the use of cam controls with remote control and display unit in order to meet market requirements. Since different combinations of cam control and terminal have been required repeatedly, specific... -
Page 49: Coding Device Numbers
Deutschmann Automation GmbH & Co. KG Technical details 8.11 Coding device numbers The device number is set in hexadecimal code on the config-plug. The following assignment applies: Display Device number Binary coding 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... -
Page 50: Error Messages
Error programming a partial idle time com- Unit does not feature the ‘Y’ partial idle time com- pensation pensation option Error setting a parameter Error logic programming Prohibited encoder resolution, no power of 2 Program a valid value Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... - Page 51 Error programming a direction cam Direction cam prohibited PLL-error Counting area too high for speed Area of the transferred cams is wrong All outputs are switched briefly to 0V when error 31 is acknowledged. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
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Page 52: Error Number 100
A prohibited device configuration been saved (e. g. absolute device configuration) encoder with 127 increments resolution). Carry out a general reset Encoder error (only when See chapter "Encoder monitoring". encoder monitoring is on) SSI Timeout error SSI Gray code error Instruction manual ROTARNOCK 100 V. 3.6 4.12.20... -
Page 53: Error Number 200-299 (Terminal Error)
Reduce to 3 terminals 3 allowed) Max. 1 external terminal in the case of multiple-axis version of the LOCON 32 Internal error Unknown command Internal error Checksum error detected by the cam Internal error control 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6... - Page 54 Deutschmann Automation GmbH & Co. KG 10 Order Code 10.1 Cam control ROTARNOCK 100 10.1.1 Explanation of the order designation ROTARNOCK 100 is available in three different versions. ROTARNOCK 100 with RS232-interface ROTARNOCK 100 with RS485 (DICNET)-interface ROTARNOCK 100-PB with PROFIBUS- and RS232-interface 10.2 Scope of delivery...
- Page 55 What is the magnitude of the 24V supply voltage (± 0.5V) with connected LOCON? • What were you last doing on the unit (programming, error on power-up, ...)? The more precise your information and error description, the more precisely we can check the possible causes. 4.12.20 Instruction manual ROTARNOCK 100 V. 3.6...
- Page 56 11.2 Internet The current software WINLOC32 is available for download from our Internet-homepage www.deutschmann.com. There you can also find topical information on Deutschmann products, instruction manuals and a list of our distribution partners. Instruction manual ROTARNOCK 100 V. 3.6 4.12.20...
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