Page 1
Hendricks QRP Kits BITX20A to BITX17A Conversion Instructions 30 November 2008 Converting your BITX20A Kit to a BITX17A Kit is not all that complex. It only requires that you change crystals and some resonance components to values used in the BITX17A design. The basic design for both 20 meters and 17 meters is the same, thus DC voltages and troubleshooting methods remain the same except for obvious frequency differences. There is a BITX discussion group available at: http://groups.yahoo.com/group/BITX20/ Doug Hendricks KI6DS web site for kit sales is at: http://www.qrpkits.com Farhan's original BITX20 design web site is at: http://www.phonestack.com/farhan/bitx.html Page 1 of 34...
Page 2
You will be removing installed components (unless your are converting an as-yet unfinished BITX20A kit) and installing replacement components in their place. Some care is required to avoid damaging the PCB in the un-soldering and re-soldering process. Solder wick (or a section of braid salvaged from a length of coaxial cable shield) helps to remove excess solder, as does a spring-driven “solder sucker”...
Page 3
Conversion Parts List: Part Number 17 Meter Parts 20 Meter Parts Part Description 12.96 MHz 11.0 MHz Crystal 12.96 MHz 11.0 MHz Crystal 12.96 MHz 11.0 MHz Crystal 12.96 MHz 11.0 MHz Crystal 12.96 MHz 11.0 MHz Crystal L-10 1.0 uH 1.2 uH Molded Choke 6.8 uH...
Parts Placement Diagram: ( Drawing by KD1JV ) Page 4 of 34...
Page 5
BITX17A Schematic Diagram: ( Drawing by N7VE ) Page 5 of 34...
Page 6
Conversion Steps Now might be a good time to check R2. R8, R83, and R91 to insure that they are turned totally counterclockwise. This is to make sure that the transmitter RF drive level is at minimum, and that the MOSFET bias levels are also at minimum. During the alignment procedure you will readjust these potentiometers to their proper levels. BFO Components: [ ] Remove L5 (8.2 uh molded inductor) marked GrayRedGoldGold [ ] Install new L5 (6.8 uh molded inductor) marked VioletGrayGoldGold [ ] Clip excess lead length. [ ] Inspect solder connections. [ ] Remove X5 (11 MHz Crystal) [ ] Install new X5 (12.96 MHz Crystal) NOTE: Before you install the new crystal for X5, you may want to temporarily insert each new 12.96 MHz crystal into the BFO oscillator position (X5) and measure the default frequency for each crystal (measure BFO frequency at the top of R67). Mark each crystal with it's frequency. Now select the 4 crystals which are closest in frequency for use in X1, X2, X3, and X4. The remaining 12.96 MHz crystal will be your X5 crystal for the BFO oscillator. While not absolutely necessary, this procedure may provide steeper sidebands on your crystal filter than would a random selection of crystals. [ ] Remove X1 (11 MHz Crystal) [ ] Install new X1 (12.96 MHz Crystal) [ ] Remove X2 (11 MHz Crystal) [ ] Install new X2 (12.96 MHz Crystal) [ ] Remove X3 (11 MHz Crystal) [ ] Install new X3 (12.96 MHz Crystal) [ ] Remove X4 (11 MHz Crystal) Page 6 of 34...
Page 9
[ ] Install new C17 (47 pf Ceramic Capacitor) [ ] Clip excess lead length. [ ] Inspect solder connections. [ ] Remove C19 (10 pf Ceramic Capacitor) [ ] Install new C19 (8.2 pf Ceramic Capacitor) [ ] Remove C20 (82 pf Ceramic Capacitor) [ ] Install new C20 (68 pf Ceramic Capacitor) [ ] Remove C28 (8.2 pf Ceramic Capacitor) [ ] Install new C28 (6.8 pf Ceramic Capacitor) [ ] Clip excess lead length. [ ] Inspect solder connections. [ ] Remove L7 (VFO Oscillator Coil) Remove 14 turns. This should leave 36 turns on the core. [ ] Reinstall L7 [ ] Remove L6 (RF Filter Coil) Remove 4 turns. This should leave 14 turns on the core. [ ] Reinstall L6 [ ] Remove L4 (RF Filter Coil) Remove 4 turns. This should leave 14 turns on the core. [ ] Reinstall L4 [ ] Clip excess lead length. [ ] Inspect solder connections. [ ] Remove L1 (Antenna Filter) Remove 3 turns. This should leave 9 turns on the core. [ ] Reinstall L1 [ ] Remove L2 (Antenna Filter) Remove 3 turns. This should leave 9 turns on the core. [ ] Reinstall L2 [ ] Clip excess lead length. [ ] Inspect solder connections. Page 9 of 34...
Page 10
Congratulations. You have completed converting your BITX20A to a BITX17A, and are ready to proceed with alignment of the transceiver, including transmitter driver stages and the MOSFET power amplifiers. Now might be a good time to check R2. R8, R83, and R91 to insure that they are turned totally counterclockwise. This is to make sure that the transmitter RF drive level is at minimum, and that the MOSFET bias levels are also at minimum. During the alignment procedure you will set these potentiometers at their proper levels. To proceed with transceiver alignment you will need the following tools: 50 ohm Dummy load. This can be an actual dummy load, or a bank of noninductive resistors ● which will withstand 12 watts or more for up to one minute. An Oscilloscope, or Diode Voltage Probe and Voltmeter for measuring RF voltage levels at 18 ● MHz. A DC Ampere Meter capable of measuring 0 to 300 ma, and 0 to 2 amperes. There is an ● alternative way to measure the 0 to 300 ma levels using voltage across a resistor. This will be discussed in the alignment procedures. The Microphone that you are going to use with this transceiver, or an audio signal generator and ● suitable attenuators to adjust it's output to normal microphone signal levels (nominally 40 to 50 millivolts). A Frequency Counter , or other means to determine VFO frequency and tuning range. A ● receiver with accurate frequency readout may be suitable. Initial Alignment Procedure: These steps will get you on the air. A more detailed alignment method is documented in the ...
Page 11
R-64, carefully adjust R-66 and C-65 for minimum signal level. There is some interaction so you will need to re-adjust these several times in order to get the best signal null. STEP-2: Move your oscilloscope probe or diode detector to pin-2 of X-4 (the junction of X-4, C-62, and C-89), and again adjust R-66 and C-65 for the best carrier null while in transmit mode (PTT operated).
Page 12
PTT and note the idling current of your transmitter. Now slowly rotate R91 clockwise until the idling current has increased by 50 ma. Note the new idling current. Slowly rotate R2 clockwise until the idling current has increased by another 50 ma. Unkey the transmitter and remove the temporary short across the microphone audio input. 7. Drive level adjustment: Monitor transmitter output with a 50 ohm termination and wattmeter, or dummy load and scope or diode detector probe and DC voltmeter. Temporarily connect an audio signal generator to the microphone audio input connection (if R92 is installed you will need to use capacitive coupling to keep DC out of the signal generator). Adjust the signal generator for 1000 Hz and 40 to 50 mv output level. NOTE: The time honored method of speaking a prolonged “Aaaaaaaaaaah” into the microphone will also work if you do not have an audio signal generator. Key the transmitter and slowly rotate R83 to the right while watching the transmitter RF output. An RMS voltage reading of 22.4 volts indicates power output of 10 watts. If your equipment is reading in peak volts, 10 watts will be at an indication of 1.4 * 22.4 = 31.3 volts. 50 OHM VOLTAGE CHART Watts Volts RMS Volts PEAK 7.07 12.25 17.15 14.14 19.8 15.81 22.14 17.32 24.25 18.71 26.19 21.21 29.7 22.36 31.3 23.45...
Page 13
Parts Placement Drawing: Drawing by KD1JV Page 13 of 34...
Page 14
Schematic Diagram: Schematic by N7VE Page 14 of 34...
Page 15
Detailed Alignment Method: BFO/Carrier Oscillator: There are several ways to adjust the BFO/Carrier Oscillator frequency. 1. Rough alignment may be made by adjusting C72 while listening to a received SSB signal on 17 meters. This is a twohanded operation as you have to use the VFO Fine Tuning to keep the VFO frequency set for best intelligibility while searching for the best quality audio with C72. 2. Instrument alignment is done by monitoring carrier attenuation while adjusting the BFO/ Carrier Oscillator relative to the crystal filter sideband shape factor. The oscillator frequency needs to be 24 to 40 db down the lower side of the filter passband. Disconnect the microphone or short it's audio output so that there is no ● audio coming through the microphone amplifier. Set up an oscilloscope or RF detector and voltmeter to monitor the ● transmit 2 IF amplifier output (the exposed lead on R45, near Q10). Connect a frequency counter to the exposed lead of R67 to monitor BFO/ ● Carrier Oscillator frequency. Operate the PTT switch and unbalance the balanced modulator by ● turning R66 until you have a measurable signal. Unkey the transmitter. Key the transmitter again and adjust the BFO/Carrier Oscillator frequency ● (C72) for maximum signal level, note the frequency on the counter, and then adjust C72 for a lower frequency and a 24 to 40 db decrease in monitored signal level. Unkey the transmitter. The BFO/Carrier Oscillator frequency needs to be just outside the lower frequency edge of the crystal filter for USB operation. Disconnect the frequency counter, key the transmitter and recheck to see ● that you are still at the same signal attenuation point on your scope or voltmeter. Unkey the transmitter. This checks to make sure that your counter was not pulling the BFO/Carrier Oscillator off frequency by any significant amount. Key your transmitter and adjust the modulator balance (R66 and C65) ● for minimum RF indication. Unkey your transmitter.
Page 16
range will be within the 17 meter band. However, this is not guaranteed. You should check the VFO frequency with a counter connected the exposed lead of R27, or use a well calibrated receiver. Trimmer capacitors on the back of the main tuning capacitor will provide some adjustment but you will need to select which capacitor sections are connected to set the minimum & maximum tuning limits and the tuning range. Polyvaricon Capacitance Trimmer Open Trimmer Closed Section Range Tuning Range Tuning Range ========= ========= =========== ============ SectionA 4 to 80 pf* 60 KHz 58 KHz SectionB 5 to 160 pf* 124 KHz 120 KHz Sections A+B 9 to 240 pf* 155 KHz 147 KHz Illustration 1: *VFO Tuning Capacitor Parameters(K7HKL Photo) Page 16 of 34...
Page 17
Since the IF frequency is 12.96 MHz, the VFO needs to tune 12.96 MHz below your desired tuning range on 17 meters (18.000 12.96 = 5.04 MHz). You can use this method to calculate the frequency of the VFO for your particular tuning selection. Receiver & Transmitter RF Filter: The easiest way to tune the RF input filter is to peak C14 and C18 in receive mode for loudest signal while listening to a relatively constant carrier from your antenna. This provides both receive and transmit mode alignment of this filter. Transmitter Driver There is no tuning involved in adjusting the transmitter drivers section, but you do have to set the bias adjustment. Drive level adjustment will be done in the RF PA alignment section. 1. Connect a 2 to 3 ampere DC ammeter in series with the +12 volt line to your transceiver. 2. Disconnect the microphone or short it's output so there will be no audio entering the microphone amplifier. 3. Key the transmitter and note the idling current. Unkey the transmitter. 4. Key the transmitter and slowly adjust R8 for an increase of 20 ma. Unkey the transmitter. NOTE: You can alternatively monitor the voltage drop across R7 to measure idling current in the PA driver amplifier. This is a 2.2 ohm resistor so 20 ma of current would equal a voltage drop of (0.02 X 2.2 =) 0.044 volts. Page 17 of 34...
Page 18
RF PA There are no tuning adjustments in the RF PA section, but you do have to adjust the idling current on the two IRF510 MOSFET devices and then set the drive level for best output linearity. To do this you will need an ammeter with a capability of reading 2.5 or 3 amperes. PA Idling Current Adjustment: 1. Connect an ammeter in series with the power lead that supplies 12 volts to your transceiver. 2. Disconnect the microphone, or short it's audio output so that no audio is going to the microphone amplifier. 3. Key the transmitter (use a dummy load please) and note the idling current. Unkey the transmitter. 4. Key the transmitter and slowly adjust R91 until this current increases by 50 ma. Unkey your transmitter. Note the new idling current. 5. Key the transmitter and slowly adjust R2 until the idling current increases by another 50 ma. Unkey the transmitter. Drive Level Adjustment: RF output level can be adjusted for over 10 watts in some transceivers, but compression of the RF envelope usually starts at about 10 watts. To preserve output linearity you should set the RF output level no higher than the point where RF compression becomes apparent. As you monitor the RF output and simultaneously increase the drive level, you should see the output rise fairly fast, with the rate of rise decreasing after you pass some point on the adjustment. This is the setting where RF compression starts. For best transmitted signal linearity you should set the drive level just below this start of compression point. 1. You can insert an audio tone (approximately 50 mv) via the microphone jack of your transceiver or use the timehonored method of saying a long “Aaaaaaaaaaaaaah” while monitoring the RF output with a scope, diode detector and voltmeter, or watt meter. 2. Key your transmitter and insert the tone while monitoring the RF output and slowly adjusting the RF drive pot (R83) for an increase in output. Identify the adjustment position where rate of output increase seems to slow. Back the drive level back down by watt or so. This is your position of best output signal quality. Unkey your transmitter.
Page 19
Troubleshooting Section This section contains isolated sections of the total schematic, voltage charts, and a few words regarding each section. Voltages shown are based on 12.0 volts supply for the transceiver. Receive Audio Amplifier NOTE: The following voltage measurements are made in receive mode LM386 Voltages Q16Voltages Q25 Voltages Pin1 1.34 VDC Collector 10.97 VDC Collector 5.94 VDC Pin2 0.0 VDC Emitter 5.26 VDC Emitter 0.0 VDC Pin3 0.0 VDC Base 5.94 VDC Base 0.67 VDC Pin4 0.0 VDC PIN5 1.34 VDC Pin6 5.72 VDC Pin7 11.5 VDC Pin8 5.63 VDC C47 is an artifact of early PCB layout and testing. No capacitor should be inserted in this position. Page 19 of 34...
Microphone Amplifier Q15 Voltages (transmit mode) Collector 6.29 VDC Emitter 1.63 VDC Base 2.34 VDC R92 provides DC voltage to operate an Electret type microphone, which uses a thin metalized mylar foil capacitive transducer driving an internal FET amplifier. Audio AC voltage is amplified and appears across R92, where it is coupled through C60 to the base of Q15. If you are not using this type of microphone you should not install (or should remove) R92. Electret microphones are common in inexpensive audio devices (tape recorders, etc.) or can be purchased directly from component suppliers. Most inexpensive computer microphones are Electret types. Audio input level for transmitter testing should be 50 mv or less. Use capacitive coupling (10 mfd) if R92 is in place, or temporarily lift one end of R92 to avoid sending DC power into your test oscillator. Microphones used with this transceiver should be capable of providing 40 to 50 mv of audio output. If using a Electret microphone you will need R92 in circuit to power the microphone. Overdriving the audio input may cause harmonics of audio frequencies to be generated in the balanced modulator. Page 20 of 34...
Page 21
BFO and Carrier Oscillator C88 (33 pf) may not be required to properly set your BFO frequency. It is provided for use in case you need to pull the BFO lower in frequency than can be done with just C72 (530 pf) alone. In this type circuit, the various capacitances C68, C69, C72, C88, and C , along with inductance L5 make up a seriestuned circuit which resonates close to the crystal frequency. As C72 is changed, the crystal is pulled a few KHz from it's normal seriesresonance point. This VXO adjustment allows you to set the crystal oscillator to it's proper frequency, which is 12 to 20 db down the lower sideband skirt of the crystal filter. Because the oscillating waveform will affect DC meter accuracy, it is necessary to stop the oscillator in order to make meaningful DC measurements. This is done by temporarily disconnecting or removing the BFO crystal (X5). Now you can measure the DC operating parameters of this stage. Q14 Voltages (receive mode) Q13 Voltages (receive mode) Collector 10.55 VDC Collector 10.55 VDC Emitter 5.35 VDC Emitter 4.63 VDC Base 5.50 VDC Base 5.31 VDC (Remember to reinstall the crystal that was removed for making these measurements.) Page 21 of 34...
Page 22
Balanced Modulator You can adjust the balanced modulator in receive mode. Connect an oscilloscope or diode probe and DC voltmeter across R64. Then adjust C65 and R66 for minimum output. There should be two points on C65 where the R64 voltage is at minimum (this verifies that you are not at the end of the adjustment range). The dip in voltage across R64 should occur at approximately midpoint on R66. There is some interaction between these two adjustments so you need to readjust each several times to obtain the best dip. Page 22 of 34...
Page 23
Crystal Filter The crystal filter appears quite simple and easy to build. Testing it to verify performance though is a bit more complex. To determine the passband characteristic for your crystal filter it should be tested in the circuit where it will be operated. In the BITX designs this means that you need to have the IF amplifiers on each side of the filter wired and working properly. Insert a low level signal at the input of the receiver 1 IF amplifier. Monitor the output at the top of R64 which is located at the output side of the 2 receive IF amplifier. Decrease input signal until the output decreases as your decrease input (this avoids working through a saturated amplifier). As you tune very slowly across the IF passband, note and record R64 signal levels at every 200 Hz frequency step. For a rather crude looking chart you can simply plot the voltage readings on graph paper to determine your filter passband, but the graph will not look like the classic ones in radio handbooks. To improve your chart's appearance and to look like the commercial diagrams, you need to convert each reading into decibels and then plot the response with DB as the vertical axis of your graph. Mark the 6 db points (or halfvoltage points if you are plotting raw voltage readings) on upper and lower skirts of the filter response curve. The frequency range between these points is your filter 6db bandwidth. Note the points of 12 and 20 db down the lower sideband skirt of filter response. Somewhere between these points is where you should set the BFO frequency for best audio and good LSB and carrier suppression. Page 23 of 34...
Page 24
The bandwidth and response curve of a crystal filter can be adjusted to some extent. In building your filter you may have picked the 4 crystals which were closest in frequency and used these for the filter. This will give you the steepest sideband skirts. The capacitors to ground inside the filter diagram (C54, C55, and C56) may be changed to alter the overall filter bandwidth. While it may seem counterintuitive, increasing capacitance decreases the filter bandwidth. The value of C55 should equal approximately twice the value of C54 or C56, but there is some room to experiment to see how changes affect the ripple factor across the passband and steepness of sideband skirts. There are several mechanized ways to monitor your crystal filter passband, including use of a Spectrum Analyzer, a swept frequency source with RF detector and oscilloscope display, or using a PC sound card with one of the AF Spectrum Analysis software packages. These have the advantage over manual measurement and manual production of graphs because they allow you to see a realtime result from any changes you might make. Page 24 of 34...
Page 25
Receive 1 IF Amplifier Q9 Voltages (voltage measurements are made in receive mode) Collector 7.62 VDC Emitter 1.62 VDC Base 2.35 VDC Page 25 of 34...
Page 26
Receive 2 IF Amplifier This section is a compound amplifier with Q11 providing voltage gain and Q17 providing current gain. Overall amplification is controlled by feedback divider made up of R52 and R55. Q11 voltages Q17 voltages (voltage measurements are made in receive mode) Collector 4.61 VDC Collector 9.77 VDC Emitter 0.0 VDC Emitter 3.88 VDC Base 0.68 VDC Base 4.60 VDC Page 26 of 34...
Page 27
Transmit 1st IF Amplifier Q12 Voltages (measured in transmit mode) Collector 8.57 VDC Emitter 1.93 VDC Base 2.65 VDC Page 27 of 34...
Page 28
Transmit 2nd IF Amplifier Q10 Voltages (measured in transmit mode) Collector 7.59 VDC Emitter 1.63 VDC Base 2.35 VDC Page 28 of 34...
Page 29
VFO Circuit Bias for Q7 is developed from the same two resistors (R33 and R34) that provide bias for Q8. Main frequency determining components of the VFO include L7, C34 & C35, C15, C37, C90, and C38. D9 acts as a voltage variable capacitor in series with C39 to provide Fine Tuning control. For adequate VFO stability C34, C37, and C35 should be polystyrene types (these are semitransparent plastic). C15, C39, and C90 should be NPO types (they have a black band on the top section). For operation on 17 meters, the VFO operates 12.96 MHz below the desired frequency (18.068 – 12.96 = 5.108 MHz and 18.168 12.96 = 5.208 MHz) so the VFO needs to tune over the range of 5.108 to 5.208 MHz. VFO alignment steps are: 1. Set the Fine Tune potentiometer to midpoint. 2. Open C38 (the polyvaricon) to minimum capacitance. 3. Adjust C38 trimmer capacitor so the VFO is operating at or just above 5.208 MHz. If you cannot reach that frequency, try changing the values of C90, then C37, and lastly C15. 4. Close C38 (the polyvaricon) to maximum capacitance and verify that your VFO frequency is now below 5.108 MHz. Waveforms present in this oscillator will affect the accuracy of DC voltmeters. In order to measure these potentials you should stop the oscillator by temporarily connecting a 0.1 mfd capacitor across R36. Q8 Voltages Q7 Voltages Q6 Voltages Collector 9.13 VDC Collector 9.13 VDC Collector 7.98 VDC Emitter 3.75 VDC Emitter 3.64 VDC Emitter 3.16 VDC Base 4.40 VDC Base 4.29 VDC Base 3.88 VDC (Remember to remove the 0.1 that was installed to stop the oscillator) Page 29 of 34...
Page 30
Receive RF Amplifier Q5 Voltages (measured in receive mode) Collector 7.62 VDC Emitter 1.65 VDC Base 2.36 VDC Page 30 of 34...
Page 31
Transmit RF Amplifier C68 and L10 form a series resonant bandpass filter to block VFO and IF energy from reaching the transmit amplifier stages. Q4 Voltages (measure in transmit mode) Collector 7.60 VDC Emitter 1.61 VDC Base 2.33 VDC Page 31 of 34...
Page 32
RF Filter The RF filter is critical and must be correctly tuned for the transceiver to perform properly. C16, C17, and C19 form an impedance transformation that was used to avoid using very tiny capacitance coupling between L4 and L6. If C13, C14, and L4 will not tune to midpoint in the 17 meter band, adjustment should be made by adding or subtracting turns on L4. If C20, C18, and L6 will not tune to midpoint in the 17 meter band, adjustment should be made by adding or subtracting turns on L6. When adjusting C14 or C18, you should find 2 rotation positions which peak the signal. This is to insure that you are not at an extreme end of rotation and not really at a peaking point. Page 32 of 34...
Page 33
Transmit RF PA, T/R Switching, and Antenna LPF Transmit/Receive Antenna Switch: This part of the circuit is a set of on/off switches implemented using MOSFET transistors. Q21 (FQN1N50C) has a 450 volt breakdown capability and is in OFF mode during transmit. Q22 (2N7000) is ON during transmit and shunts RF to ground during that period. Q26 (2N7000) is in OFF mode during transmit and blocks RF during transmit. Q24 (2N7000) is in ON mode during transmit and shunts RF to ground during that period. Q23 (2N7000) is in OFF mode during transmit and blocks RF when transmitting. Together these switches pass received signals around the RF PA section during receive and block high power RF feedback from entering the RF PA input side during transmit. Page 33 of 34...