Download Print this page

QRPKits The Survivor Manual

A 80 meter qrp ssb transceiver

Advertisement

Quick Links

Controls: Controls consist of Volume, Fine and Main (course) tuning.
Volume:
Set the volume control to a comfortable listening level. The AGC will hold the audio level to this volume for all but the weakest signals. The
AGC has a slightly delayed response to keep it from overshooting when a large signal appears. This results in a momentary "thump". Without
the slight delay, all audio would be lost until the AGC could recover from overshooting, which could take several seconds.
Main tuning:
Main tuning has about a 350 kHz range in a single turn of the knob. This much range is a bit touchy to tune in a signal, so main tuning is
augmented by a fine tuning control. NOTE: Tuning is "backwards". Turning the tuning knob clockwise decreases frequency.
Fine tuning:
The fine tuning control has about a 30 kHz range, allowing you to tune between several near-by stations and to compensate for any minor
drift the VFO has during operation.
Microphone: An "electret" microphone element is required. The rig supplies the power needed for the mic. A suitable, low cost microphone is
available from www.QRPKITS.com
Push To Talk (PTT):
Transmitting is initiated by pushing the PTT button on the microphone and then talking (duh). The PTT switch is also used to activate "tune"
and "CW" modes.
Tune up mode:
Most 80 meter antennas have a fairly narrow bandwidth so therefore require an antenna tuner which needs to be readjusted every so often
as you move up or down the band. Since a steady carrier works better then whistling into the mike to get a signal, a steady carrier or "tune
mode" is built into the rig.
Tune mode is activated by:
1.
A very short push and release of the PTT switch on the microphone, < 1/2 second.
2.
A "beep" will sound in the audio output, announcing the tune mode is now active.
3.
Using the PTT will now activate a 600 Hz tone which is injected into the microphone circuit to modulate the rig. The tone is also
heard in the speaker when the rig is transmitting. Transmit power is typically about 5 watts in tune mode, but will vary depending
on the microphone gain setting.
4.
To exit Tune mode, perform another very short push and release the PTT switch.
5.
A double beep will sound in the audio output to announce the tune mode is no longer active.
CW [Morse] mode:
The Survivalist can be operated in CW mode thanks to the Tune mode and microprocessor control of the T/R sequencing in the transceiver.
The difference between CW and Tune mode is that in CW mode, the transceiver must respond to quick changes in the state of the PTT
switch and stay in the CW mode. Once enabled, CW mode can only be cleared by turning the rig off, then back on again.
CW mode is enabled by keying the character "H" with the PTT at between 5 and 20 wpm. This allows activating CW mode with either a
straight key or external paddle. There will be no annunciating side tone until CW mode is enabled, so you have to mentally count the key
taps to enter the mode. If not enough pulses are detected, the rig may enter Tune mode instead of CW mode. There just has to be four on/off
pulses detected in less than ½ second to enter CW mode. When CW mode is detected and enabled, the audio output will annunciate "CW".
The Survivalist will now operate as a CW transceiver, allowing for cross mode communication in the phone band.
1
"The Survivor"
A 80 meter QRP SSB transceiver
Yahoo user group at hendricks_SSB
Manual revised 2-28-16
Operation:
Manual revised 20160229
Up to ~ 8 watts pep @ 13.8V +/- 50 kHz.
0.2 uV receiver sensitivity
Up to 350 kHz receiver tuning range
8 ohm 500 mw speaker output.
"Tune" and CW modes
50 ma Rx current (with optional Digital Dial)
small size 6" x 4" x 1.5", 11.5oz.
13.8V at 2A min recommended power supply

Advertisement

loading
Need help?

Need help?

Do you have a question about the The Survivor and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for QRPKits The Survivor

  • Page 1 “The Survivor” A 80 meter QRP SSB transceiver ● Up to ~ 8 watts pep @ 13.8V +/- 50 kHz. ● 0.2 uV receiver sensitivity ● Up to 350 kHz receiver tuning range ● 8 ohm 500 mw speaker output.
  • Page 2 Parts placement diagram, color coded. Mostly completed board. The picture illustrates how a well constructed board should look like. Picture 1, mostly assembled board Manual revised 20160229...
  • Page 3 Parts list: VALUE Markings/type 5.6 ohms GRN/BLU/GLD/GLD All resistors are 1/4w, 5% CARBON FILM 10 ohms BRN/BLK/BLK/GLD 51 ohms GRN/BRN/BLK/GLD this value is easy to mix up with 1 Meg – same colors, reverse order. 100 ohms BRN/BLK/BRN/GLD 220 ohms RED/RED/BRN/GLD BRN/BLK/RED/GLD 10 K...
  • Page 4 1N4756B 47 V 1W zener 1N5817 1A shottky diode SA612A 8 pin DIP mixer/osc LM358N 8 pin DIP dual op amp LM386N 8 pin DIP Audio amp 74HC4053N 16 pin DIP multiplexer ATTINY13A 8 pin DIP Atmel processor 8 pin DIP socket 16 pin DIP socket 9.000 MHz, series HU-49US crystal matched...
  • Page 5 Print this large, ink jet printer friendly parts placement and value diagram for easy reference during assembly. Experienced builders will likely only need this diagram to stuff most of the board, but review the assembly instructions for any notes. Manual revised 20160229...
  • Page 6 Assembly tips: ● Presort the various parts and place similar types in small paper picnic bowls. Resistors in one, capacitors in another, and so on. This will not only speed assembly, but will also help keep parts from getting lost. If you like, you can also cross check the parts against the parts list as you do this to make sure you have them all.
  • Page 7 Resistor, RFC and Diode placement Caution: The 1N4148 and 1N5231 diodes look identical, read the numbers carefully on the side of the part. A magnifying glass maybe required. Observe polarity as indicated by black line on one end of the part and diagram. Parts are numbered on the board from left to right, top to bottom in diagonal rows.
  • Page 8 Sockets, crystals, trimmer resistors and DC power connector: ● Parts to be installed are highlighted in gray in diagram below. ● Install crystals. Push flush to board. ○ Solder end of X1 through X5 to solder pad at the top of can. NOTE: leaving a gap between the crystal case and the board can allow solder to flow under the case and short out the lead.
  • Page 9: Ceramic Capacitors

    Ceramic capacitors Electrolytic caps are installed later, their values are left blank on the chart below. The numbers on the small MLCC (Multilayer Ceramic Capacitors) can be hard to read. A magnifying glass is recommended. You don't want to mix up the values, as that could lead to problems not easily found.
  • Page 10 TO-92 transistors and odds and ends: √ location value 1N50 1 place , orange Q2, 4, 7, 8, 9, 10, 17, 2N3904 8 places, gray 2N3906 1 place, red Q5, 6, 11, 13 2N7000 4 places, teal Q12, 15 2N3819 2 places, olive Q14, Q16 J-176...
  • Page 11 Toroidal coils: Now the fun part – winding the toroidal coils. Picture 2 shows properly wound coils. Note how the wire is made to conform closely to the core. Winding the wire loosely around the core is not only sloppy, but will not work properly. However, you don't want the wire to be too tight, just snug.
  • Page 12 Chassis wiring: Picture 4 shown below shows how the board to chassis wiring should look like. Note that the wires are made long enough so that there is some slack, but not so long as to be sloppy. Except for the antenna connections, the wires connecting to the real panel are routed along the side of the board, rather then above and across it.
  • Page 13: Testing And Alignment

    Testing and alignment: ● Since the rig does not have it's own internal power fuse, it is a good idea to use a power cord with an in line fuse or a current limited power supply which can be set to 1 amp. If there happens to be a problem during testing, this will prevent damage to the board and/or your power supply.
  • Page 14 ● If you do not measure 5V at D4 and D5, you have one or both zeners misplaced and are in one of the 1N4148 locations. You will now have to determine if the correct diode ended up in location D2 or D7 by trial and error. You have a 50-50 chance of picking the right one first off.
  • Page 15 Microphone options: The Survivor rig is designed to use a Electret microphone element, which are commonly used in CB mics, cordless phones and hands free microphones for cell phones. Electrets elements have a range of voltages needed to operate. Some work with as little as 1.5 volts and others need as much as 5.
  • Page 16 Trouble shooting. 999 out of a 1000 times, the reason a newly built kit doesn't work right away is due to assembly errors. Parts can be damaged due to handling and some of the semi-conductors can be susceptible to ESD (Electric Static Discharge), but this is rare. Therefore, a close visual inspection will often be all you need to find the problem.
  • Page 17 Theory of operation: The receiver: The core of the receiver is comprised of two SA612 active mixers, with a 5 crystal ladder filter between them for selectivity. An analog switch routes the VFO and BFO to the appropriate mixer as needed for either receive or transmit. During receive, the first mixer, U2, combines the input signal with the Local Oscillator (VFO) to produce an IF frequency of 9 MHz.
  • Page 18 Manual revised 20160229...
  • Page 19 Board layout. “Floating” pads are grounds to ground plain which is not shown so that tracks on both sides of the board can be clearly seen. Manual revised 20160229...