Wyc series single zone split 3d dc inverter+heat pump (70 pages)
Summary of Contents for Pioneer YH024GHFI18RT2
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Service Manual v3.0 HIGH EFFICENCY CONDENSING UNIT Models: • YH024GHFI18RT2 • YH036GHFI18RT2 • YH060GHFI18RT2 - R-410A REFRIGERANT - 208~230 V, 1 Phase, 60 Hz - 18 SEER IMPORTANT NOTICE: Thank you very much for purchasing this Air Conditioner. Please read this manual carefully before...
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SAFETY SUMMARY IMPORTANT NOTICE ● We pursue a policy of continuing improvement in design and performance of products. The right is therefore reserved to vary specifications without notice. ● We cannot anticipate every possible circumstance that might involve a potential hazard. ●...
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● If circuit breaker or fuse is often activated, stop the system and contact your service contractor. ● Check that the ground wire is securely connected. If the unit is not correctly grounded, it will lead to electric shock. Do not connect the ground wiring to gas piping, water piping, lightning conductor or ground wiring for telephone.
1. General 1.1 Features 360 DC inverter driven technology With 360 all DC inverter driven technology, realize the compressor driving direction the same with rotary direction. Optimize energy-saving, and keep the compressor more stable and high efficient during operation. It can also guarantee more stable temperature control and reduce noise.
1.4 Unit installation 1:1 system is the only compatible combination. (Only one indoor unit can be connected with one outdoor unit.) 1.5 Working range Power Supply Working Voltage 198V ~ 253V Voltage Imbalance Within a 3% deviation from each voltage at the main terminal of outdoor unit Starting Voltage Higher than 85% of the Rated Voltage Operating temperature range...
4. Electrical data Power supply Applicable voltage Outdoor Nominal unit Nominal Frequency Voltage(V) Umin (V) Umax (V) Sensitive (Hz) Current (A) Current (mA) 208/230 208/230 208/230 NOTE: 1. The above compressor data is based on 100% capacity combination of indoor units at the rated operating frequency.
5. Capacities and selection data 5.1 Capacity characteristic charts The following charts show the characteristics of outdoor unit capacity, which corresponds with the operating ambient temperature of outdoor unit. Conditions: ① Pipe length / height difference: 25 ft. (7.6m) / 0 ft. (0m) ②...
The correction factor of height between indoor unit and outdoor unit Height difference 16ft (5m) 33ft (10m) 108ft (30m) Factor 0.01 0.02 0.025 To ensure correct unit selection, consider the farthest indoor unit. NOTE Above data is assuming that the height difference between indoor unit and outdoor unit is 0m. Be sure to minimize length of connection pipes to optimize performance.
6. Sound pressure data Outdoor unit Model Model 3.28ft(1.0m) ahead of the unit; 2.7ft (0.83) high 3.28ft. (1.0m) ahead of the unit; 3.28ft. Test condition Test condition from the bottom of the unit; 3.28ft (1.0m) high (1.0m) high from the bottom of the unit. from the ground.
8. WIRING DIAGRAM 8. Wiring diagram 8.1 Electrical wiring diagram Outdoor unit Electric wiring diagram 2089691.B Main control b oard Remark: Dashed parts are not available in some models. For details, see the table below. Overheat Outdoor units model Four way valve Heating belt Heating YEL/GRN...
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8. WIRING DIAGRAM Electric wiring diagram 2022241.C POWER Main control b oard THERMOSTAT Driver b oard...
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8. WIRING DIAGRAM Electric wiring diagram 2097819.A Driver b oard Main control b oard Remark: Dashed parts are not available in some models. For details, see the table below. Outdoor units model Superheat protection switch ● --available part ●...
8. WIRING DIAGRAM 8.2 Control board picture Main control board 4 5 6 7 Description Description Compressor Heater DC fan Electric heating belt Coil temperature sensor AC Power Lin Ambient temperature sensor AC Power Nin Discharge temperature sensor Reactor L1 Overheat protector Reactor L2 Electronic expansion valve...
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8. WIRING DIAGRAM 7-Segment display board Description Description Switch to outdoor control board S1-Select button 7-Segment display DIP switch S3-Decrease button Program S2-Increase button Computer/Checker to outdoor control board...
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8. WIRING DIAGRAM Main control board Description Description Tube electric heater Pressure switch 4-way valve Compressor heating protector Electric heating belt L Sensor Signal Out Suc. Coil Def. Diss. Electric heating belt N Pressure sensor N Out to driver board Nin Computer socket AC Power Nin EE data socket...
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8. WIRING DIAGRAM Driver board Description Description Reactor L2 DC+ to electrolytic capacitor + Reactor L1 Compressor U Compressor V AC Power Lin Compressor W AC Power Nin EE data socket GND to electrolytic capacitor + DC+ to electrolytic capacitor + Power from main control board Communication signal from main control board...
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8. WIRING DIAGRAM Main control board Description Description DC Fan Driver1 Computer/Checker DC Fan Driver2 EEPROM IPM-SI PTC Control Signal Defrost /Coil Temperature Sensor Communication signal Pressure Sensor Electric Heating Belt Discharge Temperature Sensor Electric Heating Belt Ambient Temperature Sensor 4-Way Valve High Pressure Switch Base heater...
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8. WIRING DIAGRAM Driver board Description Description DC Fan Signal Compressor W Compressor U IPM-SI Compressor V EEPROM DC FAN1 DC FAN2 DC Fan Signal Reactor L1 Reactor L2...
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8. WIRING DIAGRAM Filter board Description Description N Out PTC Control Signal L Out...
9. FIELD SETTING 9. Field setting 9.1 Outdoor unit DIP switch DIP Switch Setting of Outdoor Unit (Optional setting) Turn off all power sources before setting. Without turning off, the switches settings are not refreshed and might be invalid. Mark of " " indicates the position of DIP switches. Setting method Setting method 36K/60K...
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9. FIELD SETTING Step 4: Open the maintenance panel. Step 5: Switch the dial code (referring to outdoor wiring diagram ) ON position on the main control board. Step 6: Switch on the machine power. Step 7: Check if “40” is displayed on the LED digital tube of the main control board. Step 8: When the numerals on the LED digital tube of outdoor unit count down to 0 (40 →...
9. FIELD SETTING 9.2 Running parameter query Query by 7 segment display 7 segment display Digital display switch 7-segment display Introduction ● ● ● Decrease Select Increase There are 3 buttons on the digital display board: 1) Select button: Select to display outdoor/indoor unit parameter. "P."...
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9. FIELD SETTING Parameters can be checked in the following table below. Parameter Descriptions code Fault codes Compressor actual frequency Compressor driving frequency Compressor target frequency Compressor exhaust temperature Outdoor suction Temperature Outdoor ambient temperature Outdoor coil temperature Outdoor defrosting temperature P.10 IPM module temperature P.11...
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9. FIELD SETTING 36K/60K ● ● ● ● ● ● Decrease Decrease Select Increase Select Increase There are 3 buttons on the digital display board: 1) SWITCH button: Indoor parameters and outdoor parameters can be selected in turn by pressing it. “P.”/“H.”-outdoor unit parameter 2) INCREASE button: Each time it is pressed, the number rises by 1, hold down it, the number will be rapidly increased;...
10. PIPING WORK AND REFRIGERANT CHARGE 10. Piping work and refrigerant charge 10.1 MAX.length allowed Pipe length L Indoor unit Height difference H Outdoor unit Add. Max. Height Max. Pipe Refrigerant Model difference length (L) [exceed 25ft 7.6m] 0.38(oz/ft) 164ft. (50m) 98ft.
10. PIPING WORK AND REFRIGERANT CHARGE 10.3 Air tight test Do use nitrogen when performing air-tight test. Connect the gauge manifold using charging hoses with a nitrogen cylinder to the check joints of the liquid line and the gas line stop valves. Perform the air-tight test. Don't open the gas line stop valves.
12. CONTROL MODE 12. Control mode Control function 1. Cooling Anti-Freeze Protection The outdoor pressure sensor functions as real time temperature detector of evaporator. It prevents the indoor unit evaporator temperature becoming too low. If the indoor coil temperature is too low, the compressor will automatically start protection mode. 2.
14.TROUBLESHOOTING 14. Troubleshooting 14.1 Trouble guide Troubleshooting for normal malfunction Troubleshooting Possible Reasons of Abnormality How to Deal With 1. Check power supply circuit; 2. Measure insulation resistance to 1. Power supply failure; ground to see if there is any 2.
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17.TROUBLESHOOTING Outdoor unit DC-Inverter unitary (Main control board upside-down) Fault code displayed by LED lamps on outdoor main control board. There are 3 LED lamps on control board, LED1, LED2 and LED3. LED1 indicates fault code represented by 2-digit number, LED2 indicates fault code represented by single digit number and LED3 indicates outdoor drive control fault.
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14.TROUBLESHOOTING 36K/60K Main control fault display Fault code will be displayed by 7 segment display on main control board. Display ERROR code. : Show failure occur. Drive fault code display The lamp of drive board flashing shows failure occurs. How many times the drive failure lamp flick will show the failure code. LED1:Drive failure indicator...
14.TROUBLESHOOTING 14.2 Fault codes The following is the fault code table of outdoor units. Table 1 Outdoor fault code Fault Fault description Possible reasons for abnormality How to deal with Remarks code 1.Reconnect the outdoor 1.The outdoor ambient temperature ambient temperature sensor; Outdoor ambient sensor is connected loosely;...
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14.TROUBLESHOOTING Fault Fault description Possible reasons for abnormality How to deal with Remarks code 1. Reconnect the wiring of the 1. The wiring of the overload overload protector; protector is connected loosely. 2. Replace the overload 2. The overload protector fails . protector;...
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14.TROUBLESHOOTING Fault Fault description Possible reasons for abnormality How to deal with Remarks code There are many reasons for this failure. You can check the driver board fault LED to further analyze See attached "analysis of the the fault code of the drive board and IPM fault driving board fault".
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14.TROUBLESHOOTING NOTE 1: If the indoor unit can not start or the indoor unit stops itself after 30s, at the same time the unit does not display the fault code, please check the fire and the socket of the control board. NOTE 2: If the indoor unit displays the 75,76,77,78 fault code after you turn on the unit, please check the TEST seat of the indoor control board or the TEST detection circuit to see whether short circuit...
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17.TROUBLESHOOTING Table 2 Drive fault code (24K) Fault Fault description How to deal with Possible reasons for abnormality code Inverter DC voltage overload fault 1. Power supply input is too high 1. Check power supply; Inverter DC low voltage fault or too low;...
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14. TROUBLESHOOTING Table 3 Drive fault code (36K/60K) Fault Fault description How to deal with Possible reasons for abnormality code 1. Check the wire of the compressor; 1. Compressor wire is not connected properly; 2. Change the driver board ; 2.
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14.TROUBLESHOOTING Fault Fault description How to deal with Possible reasons for abnormality code 1. Voltage input is too low; 1. Check the power supply. Low DC voltage 200V 2. Drive board fault. 2. Change the driver board. Driver board read EE 1.
15. CHECKING COMPONENTS 15. Checking components 15.1 Check refrigerant system TEST SYSTEM FLOW Conditions: ① Compressor is running. ② The air condition should be installed in good ventilation. Tool: Pressure Gauge Technique: ① see ② feel ③ test See ----- Tube defrost. Feel ----- The difference between the temperature of tubes.
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15. CHECKING COMPONENTS Test system flow Cooling mode Test system pressure. The pressure on the Is the low pressure high side. normal at service part ? Recharge refrigerant after air purging with If the pressure is The pressure on the the vacuum close to static low side.
15. CHECKING COMPONENTS 15.2 Check parts unit 1. Outdoor unit fan motor DC motor 24K: ZWK511A805001 36K/60K: SIC-71FW-F8121-1 2. Compressor Compressor examination and repairing 24K/ 36K : EATF250D22UMT 60K: EATF400D64UMTA Thermal Sensor DC Inverter Power & Controller Compressor Test in resistance. TOOL: Multi-meter.
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15. CHECKING COMPONENTS NOTES: Don’t put a compressor on its side or turn over. Please assemble the compressor in your air conditioner rapidly after removing the plugs. Don’t place the comp. in air for a long time. Avoid compressor running in reverse caused by connecting electrical wire incorrectly. Warning! In case AC voltage is impressed to compressor, the compressor performance will decrease because of its rotor magnetic force decreasing.
16. DISASSEMBLY AND ASSEMBLY FOR COMPRESSOR AND MOTOR 16. Disassembly and assembly for compressor and motor The special tools for compressor & motor disassembly and assembly: Tool Hexagon Screwdriver Hexagon Socket Outdoor unit Important: Before disassembly and assembly, make sure that the power to the system has been disconnected and verified as voltage free.
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16. DISASSEMBLY AND ASSEMBLY FOR COMPRESSOR AND MOTOR Outdoor unit Important: Before disassembly and assembly, make sure that the power to the system has been disconnected and verified as voltage free. Step Illustration Handling Instruction 1. Remove the top cover, handle and valve cover;...
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16. DISASSEMBLY AND ASSEMBLY FOR COMPRESSOR AND MOTOR Outdoor unit Important: Before disassembly and assembly, make sure that the power to the system has been disconnected and verified as voltage free. Step Illustration Handling Instruction 1. Remove the top cover, handle and valve cover.
17. CONTORL LOGIC DESCRIPTION 17. Control logic description 17.1 An illustration to outdoor unit signal (1) Communication between indoor and outdoor units: The communication between the outdoor unit, thermostat and the indoor unit is achieved through 24V alternating current, as shown in figure below. The thermostat controls the signal output of Y and B, and the outdoor unit identifies its operation mode according to these two signals.
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17. CONTORL LOGIC DESCRIPTION Compressor running rules: When the unit starts up in cooling mode, the compressor starts to work, and adjust its operating frequency according to the system target pressure and the actual pressure. If the actual pressure is higher than the target pressure, the compressor frequency will rise; if the actual pressure is lower than the target pressure, the compressor frequency decreases;...
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17. CONTORL LOGIC DESCRIPTION ③ When the compressor signal and 4-way valve signal received from the thermostat are high level, that is Y-C and B-C are high level, the unit restores the normal target pressure to operate or when the compressor has operated for 30min【e2】with the decreased target pressure, it is taken as it has stopped operating.
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17. CONTORL LOGIC DESCRIPTION 17.5 Condenser High-temperature Protection DC-Inverter outdoor unit AC will enter T3 protection if any of the following conditions is satisfied. Condition1: Cooling mode: When the outdoor coil temp. T3 keeps higher than T2 for 10 seconds, the compressor and outdoor fan will shut off.
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Product improvement, specifications and appearance in this manual are subject to change without prior notice.