Page 1 Operator’s Manual Precedent™ ™ Single Temperature Units C-600, S-600, and S-700 Revision A T T K K 5 5 6 6 2 2 1 1 8 8 - - 2 2 - - O O P P - - E E N N June 2019...
Page 2 Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer.
Page 3 I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.
Page 4: Table Of Contents
Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................. . 1 1 0 0 Danger, Warning, Caution, and Notice .
Page 5 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s OptiSet Plus™ ..........26 FreshSet™...
Page 6: S S A A F F E E T T Y Y P P R R E E C C A A U U T T I I O O N N S
T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Both Numerical Setpoints and Named Products ..45 Changing the Setpoint - Numerical Setpoint.
Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Flash Drive (If Connected While the Unit is Turned On) ..74 Removing the Flash Drive .
Page 8 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s SmartPower™ Electric Standby Option ....103 Electric Mode Operation .
Page 9 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Refrigeration System ........135 Electrical Control System .
Page 10: Danger, Warning, Caution, And Notice
Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.
Page 11: Automatic Start/Stop Operation
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s C C A A U U T T I I O O N N S S h h a a r r p p E E d d g g e e s s ! ! Exposed coil fins can cause lacerations.
Page 12: Refrigerant
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G F F i i r r e e H H a a z z a a r r d d ! ! Do not attach fuel lines to battery cables or electrical harnesses.
Page 13: Refrigerant Oil
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R H H a a z z a a r r d d o o u u s s G G a a s s e e s s ! ! Refrigerant in the presence of an open flame, spark, or electrical short produces toxic gases that are severe respiratory irritants which can cause...
Page 14: First Aid
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s First Aid R R E E F F R R I I G G E E R R A A N N T T •...
Page 15 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Take IMMEDIATE action after a person has received an electrical shock. Get quick medical assistance, if possible.
Page 16: Safety Decals And Locations
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Decals and Locations Condenser and Evaporator Fans Be aware of the warning nameplates near the condenser fans and evaporator fans.
Page 17 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 3. High Voltage Component Locations (Front) Condenser Motors High Voltage Control Box Evaporator Motor...
Page 18 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 4. High Voltage Component Locations (Rear) Evaporator Motor High Voltage Junction Box High Voltage Heater Strips...
Page 19: California Proposition 65 Warning Nameplate
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s California Proposition 65 Warning Nameplate Figure 6. P65 Warning Nameplate TK 56218-2-OP-EN...
Page 20: Unit Overview
Unit Description Unit Overview The Thermo King Precedent units are one piece, self-contained, diesel powered, air cooling/heating units operating under the control of the SMART REEFER™ 4 (SR-4) programmable microprocessor controller. The unit mounts on the front of the trailer with the evaporator extending through an opening in the front wall.
Page 21: Diesel Engine
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Diesel Engine The unit uses a 4-cylinder, water cooled, direct injection diesel engine. The engine is coupled directly to the compressor on Standard Units.
Page 22: Thermo King X430 Series Reciprocating Compressor
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n N N o o t t e e : : Units equipped with the EMI 3000 package do require regular inspection in accordance with Thermo King's maintenance recommendations.
Page 23: Diesel Operation
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n box. It is clearly visible through an opening in the lower roadside service door.
Page 24: Cycle-Sentry™ Start-Stop Controls
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n through collection drain tubes onto the ground. The methods of Defrost initiation are Automatic and Manual.
Page 25: Data Logging
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Data Logging There are two separate data loggers. The data is downloaded through the Flash Drive Only USB port on the front of the control box using a flash drive and ThermoServ™...
Page 26: Optiset Plus
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n switches can be installed. CargoWatch also logs the setpoint. Use a USB Port to download the CargoWatch data.
Page 27: Opening The Front Doors
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Opening the Front Doors To open the doors and access the engine compartment, pull the right door latch handle out at a 45 degree angle and turn it down (clockwise) 90 degrees (Figure 9, p.
Page 28: Engine Compartment Components
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Engine Compartment Components The following maintenance items can be checked visually. W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! The unit can start at any time without warning.
Page 29 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n 2A Power for CAN bus J12 On/Off Relay Circuit 2A Power for CAN bus J13 Status Light Circuit SR-4 Power Supply Circuit Alternator Sense Circuit...
Page 30 Manual Pretrip Inspection and Loading Procedures The following Manual Pretrip Inspection should be completed before starting the unit and loading the trailer. While the pretrip inspection is not a substitute for regularly scheduled maintenance inspections, it is an important part of the preventive maintenance program designed to head off operating problems and breakdowns before they happen.
Page 31 M M a a n n u u a a l l P P r r e e t t r r i i p p I I n n s s p p e e c c t t i i o o n n a a n n d d L L o o a a d d i i n n g g P P r r o o c c e e d d u u r r e e s s C C a a r r g g o o B B o o x x : : Check the interior and exterior of the cargo box for damage.
Page 32: Smart Reefer 4 (Sr-4) Control System
Operating Instructions SMART REEFER 4 (SR-4) Control System Thermo King has applied the latest advances in computer technology to develop a device that controls temperature and unit function, and displays operating information quickly and accurately. There is nothing complicated about learning to operate the SR-4 Controller, but you will find that a few minutes studying the contents of this manual will be time well spent.
Page 33: Microprocessor On/Off Switch
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 11.
Page 34: Sr-4 Hmi Control Panel
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s SR-4 HMI Control Panel W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! !
Page 35: Hard Keys
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Hard Keys The keys on either side of the display are dedicated or hard keys.
Page 36: Turning Unit On
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Turning Unit On The unit is turned on by pressing the ON Key (Figure 12, p.
Page 37 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 14.
Page 38: Configurable Soft Keys
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 39: Display Heater
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 17.
Page 40 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 18.
Page 41: If Log Alarms Are Present
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 21.
Page 42: Turning The Unit Off
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 23.
Page 43: The Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The Standard Display The Standard Display is the default display that appears if no other display function is selected.
Page 44: The Temperaturewatch™ Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The TemperatureWatch™...
Page 45: Numerical Setpoints
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Numerical Setpoints If OptiSet Plus is not in use or if only Numerical Setpoints are enabled, the left soft key will be labeled SETPOINT...
Page 46: Changing The Setpoint - Numerical Setpoint
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 30.
Page 47 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 33.
Page 48 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 35.
Page 49: Changing The Setpoint - Named Product
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s [SETPOINT NOT CHANGED] and Alarm Code 127 Setpoint Not Entered is set, to indicate that a setpoint change was initiated but not completed.
Page 50 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 39.
Page 51 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 41.
Page 52: Changing The Setpoint - Both Numerical Setpoint And Named Product Available
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s [SETPOINT NOT CHANGED] and Alarm Code 127 Setpoint Not Entered is set, to indicate that the product change was initiated but not completed.
Page 53: Starting The Diesel Engine
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Starting the Diesel Engine Diesel engine preheats and starts are automatic in both Continuous Mode and Cycle Sentry Mode.
Page 54: Starting The Electric Motor
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Starting the Electric Motor C C A A U U T T I I O O N N R R i i s s k k o o f f I I n n j j u u r r y y ! !
Page 55: Switching From Diesel To Electric
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s After the motor is started the display returns to the Standard Display of temperature and setpoint.
Page 56: Switching From Electric To Diesel
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s operation using the Electric Standby Selection from the Main Menu as shown later in this section.
Page 57: Initiating A Manual Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Diesel Mode operation will briefly be confirmed.
Page 58 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 53.
Page 59: Terminating A Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Terminating a Defrost Cycle The defrost cycle terminates automatically when the coil temperature is greater than or equal to 58°F (14°C) or the defrost timer expires.
Page 60 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 57.
Page 61: Using The Gauges Key
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 60.
Page 62: Gauges Available
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 62.
Page 63: Using The Sensors Key
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 64: Sensors Available
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The first sensor display will appear.
Page 65: Using The Main Menu
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s * * L L o o g g S S e e n n s s o o r r 3 3 : : Displays the temperature of the CargoWatch Data Logger temperature sensor 3.
Page 66: Main Menu Choices
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 66.
Page 67: Pretrip
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s S S m m a a r r t t P P o o w w e e r r ™...
Page 68: Pretrip Test Sequence
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s capacity which results in rapid temperature changes.
Page 69 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 67.
Page 70 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 70.
Page 71 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 72.
Page 72: Flash Drive
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Flash Drive If a properly configured USB Flash Drive is currently connected to the USB Port on the unit Control Panel, the Flash Drive Menu will appear as a Main...
Page 73: Selecting The Flash Drive Menu From The Main Menu (If Already Connected)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 74.
Page 74: Flash Drive (If Connected While The Unit Is Turned On)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Flash Drive (If Connected While the Unit is Turned On) If a properly configured USB Flash Drive is connected to the USB Port on the unit Control Panel while the unit is turned on, a Flash Drive indication will...
Page 75: Languages
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 79.
Page 76 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 80.
Page 77 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The display will briefly show PROGRAMMING LANGUAGE - PLEASE WAIT in the new language.
Page 78: Language Menu Quick Access
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 85.
Page 79: Alarms
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 87.
Page 80: Check Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Check Alarm Check Alarms are indicated by a steady alarm indication at the top of the display and the message “Service Required within 24 Hours”.
Page 81: Shutdown Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Shutdown Alarm If a Shutdown Alarm occurs while the unit is running, it will be indicated by all of the following...
Page 82: Clearing Alarm Codes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s operation.
Page 83: Displaying And Clearing Alarm Codes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Displaying and Clearing Alarm Codes Alarms are displayed and cleared using the Alarm Menu.
Page 84 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 93.
Page 85 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 96.
Page 86: Important Alarm Notes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s A help message will appear.
Page 87: Gauges
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Gauges The Gauges Menu allows the operator to view the unit gauges and I/O conditions.
Page 88: Sensors
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 102.
Page 89: Data Logger (Cargowatch)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 104.
Page 90: Sending Start Of Trip Marker To Cargowatch And Servicewatch Data Loggers
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s A Start of Trip can be sent to the unit ServiceWatch and CargoWatch Data Loggers.
Page 91: Printing Cargowatch Data Logger Reports
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 108.
Page 92 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 110.
Page 93: Hourmeters
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 113.
Page 94 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 114.
Page 95: Hourmeter Names And Definitions
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s When shipped from the factory, only these hourmeters are enabled for viewing from the Main Menu: •...
Page 96: Mode
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Hourmeter Name Definition Electric Reminder 1...
Page 97 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 117.
Page 98: Turn Cycle Sentry On Or Off
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 99: Select Temperature Units
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s To turn Cycle Sentry back on, press the SELECT Key again.
Page 100: Fresh Air Exchange Open Or Closed
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Fresh Air Exchange Open or Closed If installed and enabled in Guarded Access >...
Page 101: Keypad Lockout
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 125.
Page 102: Start Sleep Mode
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 127.
Page 103: Smartpower™ Electric Standby Option
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s resume normal operation.
Page 104: Switching From Diesel To Electric
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Switching from Diesel to Electric If the unit is running in Diesel Mode and the Diesel to Electric Auto-Switch Enabled feature in Guarded Access is set YES, the unit will automatically...
Page 105: Electric Standby Power Fails Or Is Disconnected
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Electric Standby Power Fails or is Disconnected If the electric standby power source fails or is disconnected and manual switching to Diesel Mode is selected, the unit will prompt for a switch to...
Page 106: Adjust Brightness
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 132.
Page 107 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 134.
Page 108: Time
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Time The Time and Date held by the HMI Control Panel can be checked.
Page 109: Clear All Ecu Faults
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 139.
Page 110 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 141.
Page 111: Introduction
Alarm Codes Introduction An alarm code is generated when the microprocessor senses an abnormal condition. Alarms direct an operator or service technician to the source of a problem. Multiple alarms can be present at one time. All generated alarms will be stored in memory until cleared by the operator.
Page 112: Check Alarms
A A l l a a r r m m C C o o d d e e s s seconds, the Standard Display will appear and the remote indicator alarm light will go off. N N o o t t e e : : The Alarm Icon does not appear on startup with Log Alarms present. Figure 143.
Page 113: Shutdown Alarms
A A l l a a r r m m C C o o d d e e s s performance to determine if continued operation is possible. If the alarm does not reoccur with reduced performance, the unit will return to full performance.
Page 114: Clearing Alarm Codes
A A l l a a r r m m C C o o d d e e s s Clearing Alarm Codes Most alarm codes can be cleared conventionally from the Alarm Menu using the CLEAR soft key. See the Operating Instructions chapter for procedures. The operator should contact a supervisor or a Thermo King dealer about clearing alarms using the Guarded Access Menu.
Page 115 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Coolant Temp Sensor Report alarm at end of day.
Page 116 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action (24) Heating Cycle Fault The unit is no longer able to operate...
Page 117 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Engine Coolant If unit is shut down repair Temperature...
Page 118 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Ammeter Out of Calibration If unit is shut down repair immediately.
Page 119 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Electric Ready Input If unit is shut down repair immediately.
Page 120 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Engine Run Time Maintenance Report alarm at end of day.
Page 121 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Battery Condition If unit is shut down repair immediately.
Page 122 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Battery Charger External / If unit is shut down repair Environmental Faults...
Page 123 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Intake Throttle Position Report alarm at end of day.
Page 124 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Intake Air Temperature Report alarm at end of day.
Page 125: Pre-Loading Inspection
Loading and Inspection Procedures This chapter describes pre-loading inspections, loading procedures, post- loading procedures, post-loading inspections and enroute inspections. Thermo King refrigeration units are designed to maintain the required product load temperature during transit. Follow these recommended loading and enroute procedures to help minimize temperature related problems. N N o o t t e e : : When in doubt as to the correct refrigeration requirements and/or loading procedures, call your company office for instructions.
Page 126: Post-Loading Inspection
L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s Figure 146.
Page 127: Enroute Inspections
L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s N N o o t t e e : : The unit can be operated with the cargo box doors open if the truck is backed into a refrigerated warehouse and the dock door seals fit tightly around the trailer.
Page 128 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s 4.
Page 129 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s Table 2.
Page 130 Jump Starting If unit battery is discharged or run down, unit may be jump started using jumper cables and another battery or vehicle. Consider the following precautions and be careful when jump starting a unit. W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! A battery can be dangerous.
Page 131: J J U U M M P P S S T T A A R R T T I I N N G
J J u u m m p p S S t t a a r r t t i i n n g g Figure 147. Sequence for Connecting Jumper Cables Positive (+) Terminal on Unit Battery Positive (+) Terminal on Good Battery Negative (–)Terminal on Good Battery Starter Mounting Bolt on Unit Engine 6.
Page 132 J J u u m m p p S S t t a a r r t t i i n n g g 8. Connect the black negative (–) jumper cable to the negative (–) battery terminal on a good battery. Do not let the other end of the jumper cable touch anything that conducts electricity.
Page 133 J J u u m m p p S S t t a a r r t t i i n n g g Figure 148. Sequence for Disconnecting Jumper Cables Starter Mounting Bolt on Unit Engine Negative (–)Terminal on Good Battery Positive (+) Terminal on Good Battery Positive (+) Terminal on Unit Battery TK 56218-2-OP-EN...
Page 134: Engine
Specifications Engine Model C-600: TK486V25 (Tier 4) 4 cylinder S-600: TK488CR (Tier 4) 4 cylinder S-700: TK488CRH (Tier 4) 4 cylinder Fuel Type No. 2 diesel fuel under normal conditions No. 1 diesel fuel is acceptable cold weather fuel Note: The sulfur content must be less than or equal to 15 ppm, the fuel must be free of zinc, and comply with the latest release of ASTM D975, EN 590, or JIS K2204.
Page 135: Filters
S S p p e e c c i i f f i i c c a a t t i i o o n n s s N N O O T T I I C C E E S S y y s s t t e e m m C C o o n n t t a a m m i i n n a a t t i i o o n n ! ! Do not add “GREEN”...
Page 136: Electrical Control System
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Electrical Control System 12.5 Vdc Voltage High 200-210 Vac from AC generator at engine low speed. Voltage 345 Vac from AC generator at engine high speed.
Page 137: Standby Power Cord Requirements
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Standby Power Cord Requirements (SmartPower Units Only) Supply Circuit 12 HP Motor 230/3/60 – 70 amps Breaker 12 HP Motor 460/3/60 –...
Page 138 Maintenance Inspection Schedule Inspect/Check/Service These Items Microprocessor: • Run Pretrip Test. Engine: • Check fuel supply. • Check engine oil level. • • • • Inspect belts for condition and proper tension. • • • • Check engine oil pressure hot, on high speed (should display “OK”). •...
Page 139: M M A A I I N N T T E E N N A A N N C C E E I I N N S S P P E E C C T T I I O O N N S S C C H H E E D D U U L L E
M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 140 M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 141 Serial Number Locations Figure 149. Unit Serial Number Locations On Evaporator Housing On Frame In Engine Compartment TK 56218-2-OP-EN...
Page 142: S S E E R R I I A A L L N N U U M M B B E E R R L L O O C C A A T T I I O O N N S
S S e e r r i i a a l l N N u u m m b b e e r r L L o o c c a a t t i i o o n n s s Figure 150.
Page 143 Emergency Cold Line If you can’t get your unit operating and need assistance, you can locate a Thermo King Dealer anywhere in the United States by going to thermoking. com or by using the Thermo King North American Service Directory (available from any Thermo King dealer).
Page 144: Epa And Arb Supplemental Emissions Warranty
Warranty Please contact your nearest Thermo King dealer for terms of the Thermo King North American Trailer Unit Limited Warranty. EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer’s EPA and ARB Supplemental Emissions Warranty.
Page 145 N N o o t t e e s s TK 56218-2-OP-EN...
Page 146 N N o o t t e e s s TK 56218-2-OP-EN...
Page 147 N N o o t t e e s s TK 56218-2-OP-EN...
Page 148 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® and Trane ® —work together to enhance the quality and comfort of air in homes and buildings;...

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Ingersoll-Rand THERMO KING Precedent C-600 Operator's Manual

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