Ingersoll-Rand THERMO KING Precedent C-600 Manuals

Manuals and User Guides for Ingersoll-Rand THERMO KING Precedent C-600. We have 2 Ingersoll-Rand THERMO KING Precedent C-600 manuals available for free PDF download: Maintenance Manual, Operator's Manual

Ingersoll-Rand THERMO KING Precedent C-600 Maintenance Manual (187 pages)

Brand: Ingersoll-Rand | Category: Refrigerator | Size: 17 MB

Table of Contents
6
Safety Precautions
11
General Practices
11
Battery Installation and Cable Routing
12
Battery Removal
12
Refrigerant Hazards
12
Refrigerant Oil Hazards
13
Electrical Hazards
13
High Voltage
13
Low Voltage
13
Microprocessor Service Precautions
14
Welding Precautions
14
First Aid
14
First Aid, Refrigerant
14
First Aid, Refrigerant Oil
15
First Aid, Engine Coolant
15
First Aid, Electrical Shock
15
Specifications
16
Engine
16
Belt Tension
17
Refrigeration System
17
Electrical Control System
17
Electrical Components
18
Electrical Standby (Smartpower Units Only)
18
Electric Motor and Overload Relay
18
Electric Heater Strips
19
Standby Power Cord Requirements
19
Electric Fuel Heater (Optional)
19
Maintenance Inspection Schedule
20
Unit Description
22
Unit Overview
22
Features and Options
22
Diesel Engine
23
AC Generator
23
Condenser Fans
23
Evaporator Fans
23
Refrigeration Cluster
24
Thermo King X430L Reciprocating Compressor
24
Electronic Throttling Valve
24
SMART REEFER 4 (SR-4) Control System
25
CYCLE-SENTRY™ Start-Stop Controls
25
Data Logging
25
Cargolink
26
Optiset Plus
27
Freshset
27
Sequence of Operation
27
Operating Modes
27
Opening the Front Doors
28
Engine Compartment Components
29
Unit Protection Devices
30
Serial Number Locations
31
Operating Instructions
34
SMART REEFER 4 (SR-4) Control System
34
Microprocessor On/Off Switch
34
HMI Control Panel
34
Turning Unit on
36
If a Flash Drive Is Connected
36
Configurable Soft Keys
37
Display Heater
37
If a Language Is Enabled
37
If Log Alarms Are Present
38
Turning the Unit off
38
The Standard Display
39
The Temperaturewatch Display
39
Changing the Setpoint
40
Numerical Setpoints
40
Named Products - Optiset Plus
40
Both Numerical Setpoints and Named Products
40
Changing the Setpoint - Numerical Setpoint
40
Changing the Setpoint - Named Product
42
Changing the Setpoint - both Numerical Setpoint and Named Product Available
44
Starting the Diesel Engine
44
Starting the Electric Motor
44
Switching from Diesel to Electric
45
Switching from Electric to Diesel
45
Initiating a Manual Defrost Cycle
46
Terminating a Defrost Cycle
47
Selecting Cycle Sentry or Continuous Mode
47
Using the Gauges Key
49
Using the Sensors Key
50
Using the Main Menu
50
Pretrip
51
Performing a Pretrip Test
52
Flash Drive
54
Languages (if Enabled)
55
Alarms
57
Gauges
60
Sensors
61
Data Logger (Cargowatch)
61
Hourmeters
63
Mode
64
Smartpower Electric Standby Option
67
Adjust Brightness
69
Time
70
Clear All ECU Faults
70
Manual Pretrip Inspection (before Starting Unit)
70
Loading Procedure
71
Post Load Procedure
71
Post Trip Checks
71
Alarm Codes
72
Thermo King Precedent Unit Alarm Codes
72
Electrical Maintenance
78
AC Generator
78
Alternator Diagnostic Procedures
78
General Information
78
Alternator Identification
78
Base Controller Fuse F4
79
Test Equipment for Checking Voltage and Current
79
Alternator Load Test
79
General Diagnostic and Warranty Evaluation Procedure
80
Field Current Test
81
Battery
82
Battery Cables
82
Battery Charger (Optional)
82
Condenser Fans
82
If Fan Runs Backwards
83
Evaporator Fans
83
Ground Fault Detection Module
84
Base Controller Fuses
84
Base Controller Leds
86
Base Controller Relays
86
SMART REEFER 4 (SR-4) Microprocessor Controller
87
REB (Radio Expansion Board) Option
87
Battery Fusing
88
Air Heater
88
Unit Wiring
88
Wire Harness Routing
88
Electric Standby AC Components for Smartpower Units
88
Electrical Contactors
88
Generator Contactor - GC
88
Transformer Contactor - TRC
89
Battery Charger Contactor 1 - BC1
89
Battery Charger Contactor 2 - BC2
89
Phase Contactor 1 - PC1
89
Phase Contactor 2 - PC2
90
Compressor Motor Contactor - CC
90
Overload Relay - OL
90
Heater Contactor - HC
90
Heater Overload Relay - OLH
90
Fuse Block 1 - FB1
90
Fuse Block 2 - FB2
90
Auto Phase System
90
Evaporator Heaters
91
Transformer (460 Vac Units Only)
91
Ultrasonic Fuel Level Sensor
92
Important USFLS Replacement Information
93
Electric Fuel Heater (Optional)
94
Operation
94
Components
94
Diagnosis
95
Engine Maintenance
97
TK486V25 Diesel Engine
97
Emi 3000
97
Engine Lubrication System
97
Engine Oil Change
97
Oil Filter Change
97
Low Oil Pressure
98
Engine Cooling System
99
ELC (Extended Life Coolant)
99
Antifreeze Maintenance Procedure
100
Bleeding Air from the Cooling System
101
Engine Thermostat
101
Coolant Level Switch
102
Engine Fuel System
103
Operation
103
Fuel Line Routing
103
Maintenance
103
Fuel Return Line Replacement
105
Bleeding the Fuel System
105
Draining Water from Fuel Tank
106
Fuel Filter/Water Separator
106
Fuel Filter/Water Separator Replacement
106
Electric Fuel Pump
107
Electric Fuel Heater (Optional)
108
Engine Speed Adjustments
108
Injection Pump Timing
109
Injection Pump Removal
112
Injection Pump Reinstallation
113
Fuel Solenoid
113
Trochoid Feed Pump
115
Cold Start Device
117
Engine Valve Clearance Adjustment
118
Crankcase Breather
120
EMI 3000 Air Cleaner
120
Belts
121
AC Generator Belt
121
Water Pump Belt
122
Compressor Drive Belt - Smartpower Units Only
122
Alternator Belt - Smartpower Units Only
123
Clutch (Smartpower Units)
124
Drive Bushing Replacement
125
Dowel Pin Replacement
127
Refrigeration Maintenance
129
Refrigerant Charge
129
Testing the Refrigerant Charge with an Empty Trailer
129
Testing the Refrigerant Charge with a Loaded Trailer
129
Testing for an Overcharge
129
Moisture Indicating Sight Glass
130
Refrigerant Leaks
130
Oil Collection Container
131
Checking Compressor Oil
131
High Pressure Cutout Switch (HPCO)
132
Three-Way Valve Condenser Pressure Bypass Check Valve
133
Electronic Throttling Valve (ETV)
134
Pressure Transducers
134
Hot Gas Bypass Valve
134
Refrigeration Service Operations
135
Refrigeration System Component Locations
135
Compressor
137
Compressor Coupling Removal (Standard Units)
138
Compressor Coupling Installation (Standard Units)
138
Curbside Condenser Coil
140
Roadside Condenser Coil
141
Radiator Coil
141
Discharge Vibrasorber
142
In-Line Condenser Check Valve
142
Condenser Check Valve Replacement
142
Bypass Check Valve
143
Receiver Tank
143
Filter-Drier
143
Expansion Valve Assembly
144
Heat Exchanger
144
Evaporator Coil Assembly
145
Accumulator
145
Three-Way Valve Repair
146
Removal/Disassembly
146
End Cap Checks
147
Assembly/Installation
148
Three-Way Valve Condenser Pressure Bypass Check Valve Repair
149
Pilot Solenoid
149
Suction Vibrasorber
150
High Pressure Cutout Switch
150
High Pressure Relief Valve
150
Discharge Pressure Transducer
151
Suction Pressure Transducer
151
Electronic Throttling Valve (ETV)
151
Hot Gas Bypass Valve
154
Compressor Oil Filter
154
Checking Compressor Oil Pressure
155
Structural Maintenance
156
Unit and Engine Mounting Bolts
156
Unit Inspection
156
Condenser, Evaporator, and Radiator Coils
156
Micro-Channel Coil Cleaning Recommendations
156
Defrost Drains
158
Unit Installation
158
Condenser Fan Alignment
158
Evaporator Fan/Blower Alignment
159
Mechanical Diagnosis
160
Electric Standby Diagnosis
163
Refrigeration Diagnosis
164
Refrigeration Diagrams
166
Cool Cycle with Electronic Throttling Valve
166
Heat/Defrost Cycle with Electronic Throttling Valve
167
Index
168
Diagram Index
171

Ingersoll-Rand THERMO KING Precedent C-600 Operator's Manual (148 pages)

Single Temperature Units

Brand: Ingersoll-Rand | Category: Refrigerator | Size: 2 MB

Table of Contents
4
S S a a F F E E T T y y P P R R E E C C a a U U T T I I O O N N S

6
- Danger, Warning, Caution, and Notice
  10
- General Safety Practices
  10
- Automatic Start/Stop Operation
  11
- Electrical Hazard
  11
- Battery Installation and Cable Routing
  11
- Refrigerant
  12
- Refrigerant Oil
  13
- First Aid
  14
- Safety Decals and Locations
  16
Uunniitt Ddeessccrriippttiioonn

20
- Unit Overview
  20
- Diesel Engine
  21
- Extended Life Coolant (ELC)
  21
- Emi 3000
  21
- Thermo King X430 Series Reciprocating Compressor
  22
- Electronic Throttling Valve
  22
- SMART REEFER 4 (SR-4) Control System
  22
  - Diesel Operation
    23
  - Electric Operation
    23
  - Defrost
    23
- CYCLE-SENTRY™ Start-Stop Controls
  24
- Data Logging
  25
- Optiset Plus
  26
- Freshset
  26
- Defrost
  26
- Opening the Front Doors
  27
- Engine Compartment Components
  28
- Unit Protection Devices
  28
Oppeerraattiinngg Iinnssttrruuccttiioonnss

32
O

32
- SMART REEFER 4 (SR-4) Control System
  32
  - Microprocessor On/Off Switch
    33
  - SR-4 HMI Control Panel
    34
    
    Control Panel Display
    34
    
    Display Icons
    34
    
    Hard Keys
    35
    
    Soft Keys
    35
- Turning Unit on
  36
  - If a Flash Drive Is Connected
    36
  - Configurable Soft Keys
    38
  - Display Heater
    39
  - If a Language Is Enabled
    39
  - If Log Alarms Are Present
    41
- Turning the Unit off
  42
- The Standard Display
  43
- The Temperaturewatch™ Display
  44
- Changing the Setpoint
  44
- Starting the Diesel Engine
  53
- Starting the Electric Motor
  54
- Switching from Diesel to Electric
  55
- Switching from Electric to Diesel
  56
- Initiating a Manual Defrost Cycle
  57
  - Terminating a Defrost Cycle
    59
- Selecting Cycle Sentry or Continuous Mode
  59
- Using the Gauges Key
  61
  - Gauges Available
    62
- Using the Sensors Key
  63
  - Sensors Available
    64
- Using the Main Menu
  65
  - Main Menu Choices
    66
  - Pretrip
    67
    
    Conditions Where Pretrip Tests Are Not Allowed
    67
    
    Pretrip Test Conditions
    67
    
    Pretrip Test Considerations
    67
    
    Pretrip Test Sequence
    68
  - Performing a Pretrip Test
    68
  - Flash Drive
    72
    
    Download
    72
    
    Flash Drive Icon
    72
    
    Flashload
    72
    
    Optiset Plus
    72
    
    Selecting the Flash Drive Menu from the Main Menu (if Already Connected)
    73
- Flash Drive (if Connected While the Unit Is Turned On)
  74
- Removing the Flash Drive
  74
- Languages
  75
- Alarms
  79
  - Log Alarm
    79
  - Check Alarm
    80
  - Prevent Alarm
    80
  - Shutdown Alarm
    81
  - Pretrip Alarm
    81
  - Electric
    81
  - Clearing Alarm Codes
    82
  - Displaying and Clearing Alarm Codes
    83
  - Important Alarm Notes
    86
- Gauges
  87
  - Displaying Gauges
    87
- Sensors
  88
  - Displaying Sensors
    88
- Data Logger (Cargowatch)
  89
  - Sending Start of Trip Marker to Cargowatch and Servicewatch Data Loggers
    90
  - Printing Cargowatch Data Logger Reports
    91
- Hourmeters
  93
  - Viewing Hourmeters
    93
  - Hourmeter Names and Definitions
    95
- Mode
  96
  - Using the Change Mode Menu
    96
  - Turn Cycle Sentry on or off
    98
  - Select Temperature Units
    99
  - Fresh Air Exchange Open or Closed
    100
  - Keypad Lockout
    101
  - Start Sleep Mode
    102
    
    Diesel Mode Operation
    103
    
    Electric Mode Operation
    103
    
    Smartpower™ Electric Standby Option
    103
    
    Switching from Diesel to Electric
    104
    
    Electric Standby Power Fails or Is Disconnected
    105
    
    Switching from Electric to Diesel
    105
    
    Adjust Brightness
    106
    
    Time
    108
    
    Clear All ECU Faults
    109
Aallaarrmm Ccooddeess

111
- Introduction
  111
- Alarm Types
  111
  - Log Alarms
    111
  - Check Alarms
    112
  - Prevent Alarms
    112
  - Shutdown Alarms
    113
  - Pretrip Alarm Codes
    113
- Clearing Alarm Codes
  114
Llooaaddiinngg Aanndd Iinnssppeeccttiioonn Pprroocceedduurreess

125
- Pre-Loading Inspection
  125
- Post-Loading Inspection
  126
- Enroute Inspections
  127
  - Inspection Procedure
    127
  - Inspection Troubleshooting
    127
J J U U M M P P S S T T a a R R T T I I N N G

131
Ssppeecciiffiiccaattiioonnss

134
- Engine
  134
- Filters
  135
- Refrigeration System
  135
- Electrical Control System
  136
- Electrical Standby (Smartpower Unit Only)
  136
  - Electric Motor and Overload Relay
    136
  - Standby Power Cord Requirements
    137
  - Only)
    137
M M a a I I N N T T E E N N a a N N C C E E I I N N S S P P E E C C T T I I O O N N S S C C H H E E D D U U L L E

139
S S E E R R I I a a L L N N U U M M B B E E R R L L O O C C a a T T I I O O N N S

142
Wwaarrrraannttyy

144
- EPA and ARB Supplemental Emissions Warranty
  144
- Statement
  144

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S S a a F F E E T T y y P P R R E E C C a a U U T T I I O O N N S

Uunniitt Ddeessccrriippttiioonn

Oppeerraattiinngg Iinnssttrruuccttiioonnss

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