Page 1 Operator’s Manual Precedent™ ™ Multi-Temperature Units C-600M, S-600M, S-610M, S-600DE, and S-610DE Revision A T T K K 5 5 6 6 1 1 7 7 1 1 - - 2 2 - - O O P P - - E E N N June 2019...
Page 2 Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer.
Page 3 I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.
Page 4: Table Of Contents
Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................. . 1 1 0 0 Danger, Warning, Caution, and Notice .
Page 5 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s OptiSet Plus™ ..........27 FreshSet™...
Page 6: S S A A F F E E T T Y Y P P R R E E C C A A U U T T I I O O N N S
T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Two Zone Standard Display ....... . 44 Three Zone Standard Display .
Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Removing the Flash Drive ....... 72 Languages .
Page 8 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Mode ..........96 Using the Change Mode Menu .
Page 9 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Single Temperature Loading Procedures ....127 Post-Loading Inspection.
Page 10: Danger, Warning, Caution, And Notice
Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions.
Page 11: Automatic Start/Stop Operation
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s C C A A U U T T I I O O N N S S h h a a r r p p E E d d g g e e s s ! ! Exposed coil fins can cause lacerations.
Page 12: Refrigerant
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G F F i i r r e e H H a a z z a a r r d d ! ! Do not attach fuel lines to battery cables or electrical harnesses.
Page 13: Refrigerant Oil
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R H H a a z z a a r r d d o o u u s s G G a a s s e e s s ! ! Refrigerant in the presence of an open flame, spark, or electrical short produces toxic gases that are severe respiratory irritants which can cause...
Page 14 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • S S k k i i n n : : Flush area with large amounts of warm water. Do not apply heat. Remove contaminated clothing and shoes.
Page 15 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s should be cut with an non-conductive tool, such as a wood-handle axe or thickly insulated cable cutters.
Page 16: Safety Decals And Locations
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Decals and Locations Condenser and Evaporator Fans Be aware of the warning nameplates near the condenser fans and evaporator fans.
Page 17 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 3. High Voltage Component Locations (Front) Condenser Motors High Voltage Control Box Evaporator Motor...
Page 18 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 4. High Voltage Component Locations (Rear) Evaporator Motor High Voltage Junction Box High Voltage Heater Strips...
Page 19: California Proposition 65 Warning Nameplate
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s California Proposition 65 Warning Nameplate Figure 6. P65 Warning Nameplate TK 56171-2-OP-EN...
Page 20: Unit Overview
Unit Description Unit Overview Thermo King Precedent multi-temperature refrigeration systems are designed to control temperatures in two or three compartments (zones). The system allows any compartment to be set at any temperature. Precedent C-600M, S-600M, and S-610M host units are equipped with a single evaporator that controls temperature in one compartment (Zone 1), and a remote evaporator that controls temperature in another compartment (Zone 2).
Page 21: Diesel Engine
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Figure 7. Precedent Multi-Temperature Host Unit Figure 8. Remote Evaporator (S-3 shown, S–2 similar) Diesel Engine The four cylinder engine is a water cooled, direct injection diesel engine.
Page 22: Extended Life Coolant (Elc)
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Extended Life Coolant (ELC) ELC (Extended Life Coolant) is standard equipment. The maintenance interval for ELC is five years or 12,000 hours.
Page 23: Thermo King X430 Series Reciprocating Compressor
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Thermo King X430 Series Reciprocating Compressor The unit is equipped with a Thermo King X430 Series four cylinder reciprocating compressor with 30.0 cu.
Page 24: Diesel Operation
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n box. It is clearly visible through an opening in the lower roadside service door.
Page 25: Data Logging
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! The unit can start at any time without warning.
Page 26 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Figure 9. HMI Controller and USB Port Flash Drive Only USB Port F F l l a a s s h h D D r r i i v v e e O O n n l l y y U U S S B B P P o o r r t t : : Standard USB drives that have been programmed with ThermoServ can be used in the Flash Drive Only USB Port.
Page 27: Optiset Plus
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n preset intervals. This information is typically used to analyze unit performance.
Page 28: Defrost
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Defrost Frost gradually builds-up on evaporator coils as a result of normal operation. The unit uses hot refrigerant to defrost the evaporator coil.
Page 29: Engine Compartment Components
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Figure 10. Door Latch Location Door Latch Figure 11. Door Latch Nameplate Engine Compartment Components W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! !
Page 30: Unit Protection Devices
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n C C A A U U T T I I O O N N S S e e r r v v i i c c e e P P r r o o c c e e d d u u r r e e s s ! ! Turn the unit off before attempting to check the engine oil.
Page 31: Base Controller Fuses
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n O O v v e e r r l l o o a a d d R R e e l l a a y y - - A A u u t t o o m m a a t t i i c c R R e e s s e e t t ( ( S S m m a a r r t t P P o o w w e e r r U U n n i i t t s s ) ) : : An overload relay protects the standby electric motor.
Page 32 Manual Pretrip Inspection and Loading Procedures The following Manual Pretrip Inspection should be completed before starting the unit and loading the trailer. While the pretrip inspection is not a substitute for regularly scheduled maintenance inspections, it is an important part of the preventive maintenance program designed to head off operating problems and breakdowns before they happen.
Page 33 M M a a n n u u a a l l P P r r e e t t r r i i p p I I n n s s p p e e c c t t i i o o n n a a n n d d L L o o a a d d i i n n g g P P r r o o c c e e d d u u r r e e s s C C a a r r g g o o B B o o x x : : Check the interior and exterior of the cargo box for damage.
Page 34: Smart Reefer 4 Multi-Temp (Sr-4 Mt) Control
Operating Instructions SMART REEFER 4 Multi-Temp (SR-4 MT) Control System Thermo King has applied the latest advances in computer technology to develop a device that controls temperature and unit function, and displays operating information quickly and accurately. There is nothing complicated about learning to operate the SR-4 MT Controller, but you will find that a few minutes studying the contents of this manual will be time well spent.
Page 35: Microprocessor On/Off Switch
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 12.
Page 36: Control Panel Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Use the HMI control panel to operate the unit.
Page 37: Display Icons
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 14.
Page 38 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 15.
Page 39: Eco Pulldown Mode
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 17.
Page 40: Zone Level Or Unit Level Alarm Codes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Zone Level or Unit Level Alarm Codes Alarm Icon: The Alarm Icon is used to indicate the presence of one or more alarm codes.
Page 41 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 21.
Page 42: Soft Keys
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Soft Keys Figure 22.
Page 43 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s N N o o t t e e : : With Multi-Temp applications, Zone 1 is turned on any time the host unit is turned on.
Page 44: Two Zone Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Pressing the OFF hard key stops unit operation.
Page 45: Three Zone Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 28.
Page 46: Single Zone Control Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Single Zone Control Standard Display This feature, if enabled in Guarded Access, allows Single Zone Control operation to be selected by choosing the Main Menu and then selecting...
Page 47: The Temperaturewatch™ Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 48: Changing The Setpoint
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 32.
Page 49 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 34.
Page 50 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 36.
Page 51: Turning A Zone On And Off
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The display then returns to the Standard Display showing the new setpoint.
Page 52 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 39.
Page 53: Starting The Diesel Engine
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The display briefly shows PROGRAMMING ZONE ON/OFF - PLEASE WAIT.
Page 54: Starting The Electric Motor
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s C C A A U U T T I I O O N N R R i i s s k k o o f f I I n n j j u u r r y y ! ! The engine may start automatically any time the unit is turned on.
Page 55: Switching From Diesel To Electric
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 45.
Page 56: Switching From Electric To Diesel
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 47.
Page 57: Initiating A Manual Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s unauthorized diesel engine starts when the truck is indoors or on a ferry where engine operation is strictly prohibited.
Page 58 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Manual defrost is only available if the zone is running and the zone evaporator coil temperature is less than or equal to 45°F (7°C).
Page 59 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 53.
Page 60: Terminating A Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Terminating a Defrost Cycle The defrost cycle terminates automatically when the coil temperature is greater than or equal to 58°F (14°C) or the defrost timer expires.
Page 61 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Cycle Sentry or Continuous Mode is selected by pressing the Cycle Sentry/ Continuous Key (Figure 56, p.
Page 62 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 58.
Page 63: Using The Main Menu
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Pressing the Cycle Sentry/Continuous key again allows the operator to change back to Continuous Mode operation.
Page 64 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s P P r r e e t t r r i i p p : : A Pretrip Test verifies unit operation.
Page 65: Pretrip
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s P P r r i i m m e e F F u u e e l l S S y y s s t t e e m m : : This function runs the fuel pump for up to five minutes to prime the fuel lines.
Page 66: Pretrip Test Sequence
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 67: Performing A Pretrip Test
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 68 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The display will briefly show PROGRAMMING PRETRIP MODE (Figure 65, p.
Page 69 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 70: Flash Drive
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s If the Pretrip Test results are CHECK or FAIL, the problem should be diagnosed and corrected by a Thermo King service technician before the unit is released for service.
Page 71: Selecting The Flash Drive Menu From The Main Menu (If Already Connected)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 70.
Page 72: Flash Drive (If Connected While The Unit Is Turned On)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 72.
Page 73: Languages
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 74.
Page 74 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The Main Menu will appear.
Page 75: Language Menu Quick Access
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 78.
Page 76: Alarms
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 80.
Page 77: Check Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s during this period.
Page 78: Zone Level Check Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Zone Level Check Alarm If the alarm is zone specific, the Alarm Icon will appear in the offending zone as shown...
Page 79: Shutdown Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Shutdown Alarm If a Shutdown Alarm occurs while the unit is running, it will be indicated by all of the following...
Page 80: Pretrip Alarm
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s zones, the unit will shut down and Alarm Code 114 Multiple Alarms - Can Not Run will be set.
Page 81: Displaying And Clearing Alarm Codes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The following alarm codes clear automatically: •...
Page 82 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 87.
Page 83 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 90.
Page 84: Important Alarm Notes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The Alarm Menu display will display the Shutdown Alarm Code.
Page 85: Gauges
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Gauges The Gauges Menu allows the operator to view the unit gauges and I/O conditions.
Page 86: Gauges Available
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 97.
Page 87: Sensors
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Alternator Excite Output Fresh Air Exchange Suction Line Solenoid Zone...
Page 88: Sensors Available
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 99.
Page 89 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Z Z o o n n e e 2 2 D D i i s s c c h h a a r r g g e e A A i i r r T T e e m m p p e e r r a a t t u u r r e e : : Displays the temperature of the Zone 2 Discharge Air Sensor.
Page 90: Data Logger (Cargowatch™)
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Data Logger (CargoWatch™...
Page 91: Sending Start Of Trip Marker To Cargowatch And Servicewatch Data Loggers
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The Data Logger Menu will appear.
Page 92 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 105.
Page 93: Hourmeters
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 108.
Page 94 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 109.
Page 95: Hourmeter Names And Definitions
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s When shipped from the factory, only these hourmeters are enabled for viewing from the Main Menu: •...
Page 96: Mode
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Hourmeter Name Definition Engine Reminder 2...
Page 97: Using The Change Mode Menu
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Using the Change Mode Menu Mode changes are made using the Mode Menu.
Page 98: Turn Cycle Sentry On Or Off
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 114.
Page 99: Using The Main Menu
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 116.
Page 100: Single Zone Control - Multi Zone Control
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s To turn Cycle Sentry back on, press the SELECT Key again.
Page 101: Select Temperature Units
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Select Temperature Units If this feature enabled in Guarded Access >...
Page 102: Start Sleep Mode
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Change Mode Menu choose Keypad Lockout and press the SELECT Soft Key (Figure 122, p.
Page 103: Smartpower™ Electric Standby Option
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s current time.
Page 104: Electric Mode Operation
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
Page 105: Electric Standby Power Fails Or Is Disconnected
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s From the Main Menu, choose Electric Standby and press the SELECT Soft (Figure 126, p.
Page 106: Switching From Electric To Diesel
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Switching from Electric to Diesel If the unit is running in Electric Mode and the Electric to Diesel Auto-Switch Enabled feature in Guarded Access is set YES, the unit will automatically...
Page 107: Adjust Brightness
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Any electric standby related Shutdown Alarms become Log Alarms when the unit is switched to Diesel Mode operation.
Page 108: Time
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 132.
Page 109: Clear All Ecu Faults
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 134.
Page 110 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 136.
Page 111 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s To return to the Main Menu, press the EXIT Key.
Page 112: Introduction
Alarm Codes Introduction An alarm code is generated when the microprocessor senses an abnormal condition. Alarms direct an operator or service technician to the source of a problem. Multiple alarms can be present at one time. All generated alarms will be stored in memory until cleared by the operator.
Page 113: Check Alarms
A A l l a a r r m m C C o o d d e e s s seconds, the Standard Display will appear and the remote indicator alarm light will go off. N N o o t t e e : : The Alarm Icon does not appear on startup with Log Alarms present. Figure 139.
Page 114: Zone Specific Prevent Alarms
A A l l a a r r m m C C o o d d e e s s • The unit may be temporarily shut down if a Prevent Alarm is active. The unit will remain shut down for a timed restart interval or until the fault conditions are corrected and then restart if necessary.
Page 115: Zone Specific Shutdown Alarms
A A l l a a r r m m C C o o d d e e s s • If installed, the optional remote indicator light will indicate an alarm condition exists. Unit level Shutdown Alarms will force the unit into shutdown. The unit will remain in shutdown until the Shutdown Alarm is manually cleared.
Page 116 A A l l a a r r m m C C o o d d e e s s T T a a k k e e I I m m m m e e d d i i a a t t e e A A c c t t i i o o n n : : An alarm condition exists that will damage the unit or load.
Page 117 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action (17) Engine Failed to Crank If unit is shut down repair...
Page 118 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Engine RPM Report alarm at end of day.
Page 119 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Belts or Clutch If unit is shut down repair immediately.
Page 120 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Internal Controller Fault Code Report alarm at end of day.
Page 121 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Auto Switch from Diesel to Report alarm at end of day.
Page 122 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Lost Expansion Module CAN If unit is shut down repair Communication...
Page 123 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Speed Request Communications Report alarm at end of day.
Page 124 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Generator Operational Limit If unit is shut down repair Output Current...
Page 125 A A l l a a r r m m C C o o d d e e s s Table 1. Table of Alarm Codes (continued) COLOR CODE OK TO CHECK AS TAKE IMMEDIATE DEFINITIONS: SPECIFIED ACTION Description Operator Action Check Intake Throttle Circuit Report alarm at end of day.
Page 126: Pre-Loading Inspection
Loading and Inspection Procedures This chapter describes pre-loading inspections, loading procedures, post- loading procedures, post-loading inspections and enroute inspections. Thermo King refrigeration units are designed to maintain the required product load temperature during transit. Follow these recommended loading and enroute procedures to help minimize temperature related problems. N N o o t t e e : : When in doubt as to the correct refrigeration requirements and/or loading procedures, call your company office for instructions.
Page 127: Single Temperature Loading Procedures
L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s Figure 141.
Page 128: Post-Loading Inspection
L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s N N o o t t e e : : Using the above method, it is recommended that the bulkheads that separate each compartment be in place to isolate the compartments.
Page 129: Post Trip Checks
L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s in the Defrost mode for 30 or 45 minutes (depending on setting).
Page 130 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s N N O O T T I I C C E E C C a a r r g g o o L L o o s s s s ! ! Stop the unit if the compartment temperature remains higher than the...
Page 131 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s Table 2.
Page 132 Jump Starting If unit battery is discharged or run down, unit may be jump started using jumper cables and another battery or vehicle. Consider the following precautions and be careful when jump starting a unit. W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! A battery can be dangerous.
Page 133: J J U U M M P P S S T T A A R R T T I I N N G
J J u u m m p p S S t t a a r r t t i i n n g g Figure 144. Sequence for Connecting Jumper Cables Positive (+) Terminal on Unit Battery Positive (+) Terminal on Good Battery Negative (–)Terminal on Good Battery Starter Mounting Bolt on Unit Engine 6.
Page 134 J J u u m m p p S S t t a a r r t t i i n n g g 8. Connect the black negative (–) jumper cable to the negative (–) battery terminal on a good battery. Do not let the other end of the jumper cable touch anything that conducts electricity.
Page 135 J J u u m m p p S S t t a a r r t t i i n n g g Figure 145. Sequence for Disconnecting Jumper Cables Starter Mounting Bolt on Unit Engine Negative (–)Terminal on Good Battery Positive (+) Terminal on Good Battery Positive (+) Terminal on Unit Battery TK 56171-2-OP-EN...
Page 136: Engine
Specifications Engine Model C-600M: TK486V25L (Tier 4) diesel S-610M and S-610DE: TK488CR (Tier 4) diesel S-600M and S-600DE: TKDV6 (Tier 4) 4 diesel Fuel Type No. 2 diesel fuel under normal conditions No. 1 diesel fuel is acceptable cold weather fuel C-600M, S-610M and S-610DE: 12 quarts (11.4 liters) crankcase and oil Capacity filter.
Page 137: Filters
S S p p e e c c i i f f i i c c a a t t i i o o n n s s N N O O T T I I C C E E S S y y s s t t e e m m C C o o n n t t a a m m i i n n a a t t i i o o n n ! ! Do not add “GREEN”...
Page 138: Electrical Control System
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Electrical Control System 12.5 Vdc Voltage High 230 Vac from AC generator at engine low speed. Voltage 345 Vac from AC generator at engine high speed.
Page 139: Standby Power Cord Requirements
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Standby Power Cord Requirements (SmartPower Units Only) Supply Circuit 12 HP Motor 230/3/60 – 70 amps Breaker 12 HP Motor 460/3/60 –...
Page 140: Host Unit
Maintenance Inspection Schedule Host Unit N N o o t t e e : : Pretrip inspections can be performed by the operator. 1,500, 3,000, and 4,500 hours/annual inspections should be performed by an authorized Thermo King dealer. Inspect/Check/Service These Items Microprocessor: •...
Page 141 M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 142 M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 143: Remote Evaporator(S)
M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 144 M M a a i i n n t t e e n n a a n n c c e e I I n n s s p p e e c c t t i i o o n n S S c c h h e e d d u u l l e e Inspect/Check/Service These Items •...
Page 145 Serial Number Locations Figure 146. Unit Serial Number Locations On Evaporator Housing On Frame In Engine Compartment TK 56171-2-OP-EN...
Page 146: S S E E R R I I A A L L N N U U M M B B E E R R L L O O C C A A T T I I O O N N S
S S e e r r i i a a l l N N u u m m b b e e r r L L o o c c a a t t i i o o n n s s Figure 147.
Page 147 Emergency Cold Line If you can’t get your unit operating and need assistance, you can locate a Thermo King Dealer anywhere in the United States by going to thermoking. com or by using the Thermo King North American Service Directory (available from any Thermo King dealer).
Page 148: Epa And Arb Supplemental Emissions Warranty
Warranty Please contact your nearest Thermo King dealer for terms of the Thermo King North American Trailer Unit Limited Warranty. EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer’s EPA and ARB Supplemental Emissions Warranty.
Page 149 N N o o t t e e s s TK 56171-2-OP-EN...
Page 150 N N o o t t e e s s TK 56171-2-OP-EN...
Page 151 N N o o t t e e s s TK 56171-2-OP-EN...
Page 152 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® and Trane ® —work together to enhance the quality and comfort of air in homes and buildings;...

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Ingersoll-Rand Thermo King Precedent C-600M Operator's Manual

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