Ingersoll-Rand THERMO KING Trailer B-130 Installation Manual
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Ingersoll-Rand THERMO KING Trailer B-130 Installation Manual

Ingersoll-Rand THERMO KING Trailer B-130 Installation Manual

Single temperature systems
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Installation Manual
Trailer Edition
SB-130, SB-230 and SB-330
Single Temperature Systems
TK 54748-2-IM (Rev. 5, 06/12)

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Summary of Contents for Ingersoll-Rand THERMO KING Trailer B-130

  • Page 1 Installation Manual Trailer Edition SB-130, SB-230 and SB-330 Single Temperature Systems TK 54748-2-IM (Rev. 5, 06/12)
  • Page 2 Installation Manual Trailer Edition SB-130, SB-230 and SB-330 Single Temperature Systems TK 54748-2-IM (Rev. 5, 06/12) Copyright© 2010 Thermo King Corp., Minneapolis, MN, U.S.A. Printed in U.S.A.
  • Page 3 Release History Released (12/10) Rev. 1 (04/11) Changes to manual as requested: pages 12, 13 - added min/max dimensions for unit mounting bolts, pages 16, 23, 24, 52 and 58 - added “Contact your Thermo King Dealer for specific part number”, page 22 - added Standard, Fuel and Triple Combo Status Lights, page 22 - add flush mounted dimensions, pages 36-39 - added 50 gallon Ultrasonic Fuel Level Sensor (USFLS) tank information, page 42 - changed sensor harness wire code from 8F to 2PL and added “NOTE: Trailer OEM to select conduit or chase with appropriate I.D.
  • Page 4 Installation Manual for SB-130, SB-230 and SB-330 Systems...
  • Page 5 Introduction This manual was written to assist with the installation of the Thermo King SB-130, SB-230 and SB-330 Single Temperature refrigeration systems onto trailers specifically designed and built for refrigerated applications. Due to its complexity, you should not attempt this installation unless you: •...

  • Page 6: Table Of Contents

    Table of Contents Safety Precautions......... . . 6 Installing the Unit .

  • Page 7: Safety Precautions

    Safety Precautions symbol appears next to a point that is particularly important: DANGER: Addresses a circumstance that, if encountered, will lead to death or serious injury WARNING: Addresses a circumstance that, if encountered, might lead to death or serious injury. CAUTION: Addresses a circumstance that, if encountered, may cause damage to equipment or minor injury.
  • Page 8 Safety Precautions (continued) Battery Installation and Cable Routing Refrigerant WARNING: Improperly installed battery could result in a fire or WARNING: Although fluorocarbon refrigerants are classified explosion! A Thermo King approved battery must be installed as safe refrigerants, certain precautions must be observed and properly secured to the battery tray.

  • Page 9: Trailer Requirements

    Trailer Requirements Approximate Weight of Thermo King Unit: (Model 30) SB-130, SB-230 and SB-330 = 742 kg (1635 lbs.) (Model 50) SB-230 = 850 kg (1870 lbs.) Front Wall Requirements Fuel Tank Mounting DANGER: The front wall of the trailer must be structurally DANGER: An improperly installed fuel tank could lead to strong enough to support the weight of the refrigeration unit! serious injury or death! Consult your trailer manufacturer for...

  • Page 10: Swing Radius And King Pin Requirements

    Swing Radius and King Pin Requirements...

  • Page 11: Evaporator Opening Requirements

    Evaporator Opening Requirements Evaporator Opening DANGER: The front trailer wall must be structurally strong enough to support the weight of the refrigeration unit! The location of the unit mounting bolts and evaporator opening in the front wall is critical. VERIFY ALL DIMENSIONS BEFORE INSTALLING UNIT! NOTE: It may be necessary to relocate the front corner clearance lights to the corner radius of the trailer to prevent damage.
  • Page 12 Evaporator Opening Requirements...

  • Page 13: Mounting Hardware Requirements

    Mounting Hardware Requirements Mounting Bolts Mounting Bolt Specifications DANGER: Eight mounting bolts must be installed to properly DANGER: The use of mounting bolts other than those secure the unit to the trailer front wall! Failure to do so could specified could result in severe damage to equipment, void result in severe damage to equipment, void the warranty or the warranty or cause personal injury or death! cause personal injury or death!
  • Page 14 Mounting Hardware Requirements...

  • Page 15: Unit Dimensions

    Unit Dimensions...
  • Page 16 BLANK PAGE...

  • Page 17: Bulkhead Dimensions (Option)

    Bulkhead Dimensions (Option) THERMO KING RECOMMENDS USING A BULKHEAD Contact your Thermo King Dealer for specific part number. Bulkhead Function Return Airflow A bulkhead is used to keep the return airflow from being restricted if the Restrictions of the return airflow adversely affects the performance of the load shifts.
  • Page 18 Bulkhead Dimensions (Option)

  • Page 19: Battery Selection Guide

    Battery Selection Guide Refer to Service Bulletin T&T 446 for more information regarding Battery Selection and Maintenance. Trailer units are designed for one 12 volt, Group 31 battery supplied by the CAUTION: Do not connect other manufacturer’s equipment or installer. accessories to the Thermo King unit! This could result in severe damage to equipment and void the warranty! The battery must be suitable for deep cycling, heavy duty and rated with a...

  • Page 20: Group 31 Battery Dimensions

    Group 31 Battery Dimensions...

  • Page 21: Lifting Bar Dimensions

    Lifting Bar Dimensions I. Recommended material: 76.2 mm (3.00 in.) x 12.7 mm (0.50 in.) mild WARNING: Do not use a fork lift to install unit! steel. II. Use forged chain links and hooks, clevis and pins with strength equal to total lift capacity of hoist mechanism and meet all safety standards.
  • Page 22 Lifting Bar Dimensions...

  • Page 23: Surface Mounted Status Light Dimensions (Option)

    Surface Mounted Status Light Dimensions (Option) Contact your Thermo King Dealer for specific part numbers. Standard Display and Fuel Combo Display Triple Combo Display...

  • Page 24: Flush Mounted Status Light Opening Dimensions (Option)

    Flush Mounted Status Light Opening Dimensions (Option) Contact your Thermo King Dealer for specific part numbers. NOTE: Dimensions shown will accommodate the flush mounted Standard Display, Standard and Fuel Combo Display and Triple Combo Display.

  • Page 25: Rear Remote Controller Dimensions (Option)

    Rear Remote Controller Dimensions (Option) Contact your Thermo King Dealer for specific part numbers.

  • Page 26: Door Switch Dimensions (Option)

    Door Switch Dimensions (Option) Contact your authorized Thermo King Dealer for specific part numbers.

  • Page 27: Required Tools

    Required Tools 1. Safety Glasses 2. Drill 3. Drill Bits 4. Tape Measure 5. Mechanics Tools 6. Lifting Bar 7. Work Platform (Recommended) 8. Torque Wrench 9. Forged Eyebolts NOTE: Equipment such as scales, gauges, refrigerant leak detectors, and torque wrenches should be in good working condition and routinely calibrated to assure accurate readings.
  • Page 28 Required Tools...

  • Page 29: Installation Components

    Installation Components 1. Locking Nuts 2. Washers 3. Self Tapping Screws 4. Clamps 5. Cable Ties 6. Fuel Line Hose 1/4 in. 3/8 in. 7. Fuel Line Fittings 1/4 in. 3/8 in. 8. Fuel Line Connector 9. Drain Hose Check Valve 10.
  • Page 30 Installation Components...

  • Page 31: Unpacking The Unit

    Unpacking the Unit Unpacking the Unit DANGER: Do not use a forklift to install the unit! This could result in severe damage to the equipment, void the warranty • Carefully remove plastic stretch wrap from unit. or cause personal injury or death! •...
  • Page 32 Unpacking the Unit...

  • Page 33: Installing The Unit

    Installing the Unit Unit Installation WARNING: Do not use a forklift to install the unit! This could result in severe damage to equipment, void the warranty or 9. Install two 5/8-11 forged lifting eyebolts into threaded holes located on cause personal injury or death! the top of the unit (Detail I).
  • Page 34 Installing the Unit...

  • Page 35: Installing The Drain Hoses

    Installing the Drain Hoses Installation 1. Drain hoses should run straight down the trailer wall from the unit with no kinks or bends. 2. Secure with screws and clamps provided in installation kit. 3. Cut off excess hose and attach drain hose check valves provided in installation kit.
  • Page 36 Installing the Drain Hoses...

  • Page 37: Installing The Ufls (Option)

    Installing the UFLS (Option) Important Installation Information Pre-Assembly NOTE: The mounting holes of the sensor, focus tube, gaskets and The Ultrasonic Fuel Level Sensor (UFLS) should be installed into the fuel the fuel tank flange are not symmetrical. The holes align only in one tank before the tank is installed onto the trailer.
  • Page 38 Installing the UFLS (Option)

  • Page 39: Installing The Fuel Tank - 50 Gallon, 22'' Dia., Aluminum

    Installing the Fuel Tank - 50 Gallon, 22'' Dia., Aluminum OPEN STYLE TANK MOUNTING BRACKET IMPORTANT FUEL TANK INSTALLATION INFORMATION • Kits 701635 (90-398) and 701658 (90-399) are specifically designed to install a 30 or 50 gallon fuel tank in a hanging position under a trailer Effective the first quarter of 2011, all 50 gallon, 22'' diameter, aluminum attached to the floor crossmembers.
  • Page 40 Installing the Fuel Tank - 50 Gallon, 22'' Diameter, Aluminum OPEN STYLE TANK MOUNTING BRACKET Standard crossmember spacing shown. For other crossmember spacing, refer to TK-54238-2-IM. Non-standard crossmember spacing of 9'', 15'' and 16'' also requires Kit 701658 (90-399) NOTE: Location of mounting holes may change if other trailer options are added.
  • Page 41 Installing the Fuel Tank - 50 Gallon, 22'' Diameter, Aluminum OPEN STYLE TANK MOUNTING BRACKET Fuel Tank Installation NOTE: Location of mounting holes may change if other trailer options are added. 1. Locate the existing sets of 10.3 mm (.406'' dia.) pre-punched holes in the crossmembers.
  • Page 42 Installing the Fuel Tank - 50 Gallon, 22'' Diameter, Aluminum OPEN STYLE TANK MOUNTING BRACKET NOTE: Location of mounting holes may change if other trailer options are added. Open Style Bracket Orient Tank Vertically Flange...

  • Page 43: Installing The Fuel Lines

    Installing the Fuel Lines Fuel Line Installation 4. Secure all fuel lines with provided clamps (Detail III). 5. Route fuel supply line from the unit to the fuel pump to the fuel pickup DANGER: Leaking fuel lines could cause a fire resulting in on the fuel tank.
  • Page 44 Installing the Fuel Lines Verify the factory installed fuel line fittings are tight prior to mounting the bracket onto the frame.

  • Page 45: Installing The Ufls Harness (Option)

    Installing the UFLS Harness (Option) “Solid State” Ultrasonic Fuel Level Sensor (UFLS) Harness Installation and Routing Harness Connections NOTE: The Ultrasonic Fuel Level Sensor (UFLS) is an option for 22” IMPORTANT: The use of the supplied crimp and solder style 50 gallon fuel tanks only and requires Interconnect Harness Kit connectors with separate heat shrink tubing is required when 702414.
  • Page 46 Installing the UFLS Harness (Option) Ultrasonic Fuel Level Sensor (UFLS) Crimp and Solder Style Connectors Heat Shrink Tubing Interconnect Harness...

  • Page 47: Installing The Status Light (Option)

    Installing the Status Light (Option) Installation NOTE: If all CAN ports are occupied use the CAN extender Harness available from your Thermo King Dealer. NOTE: Surface mounted status light installation shown, flush • Be sure the connectors are locked securely in place on the circuit mounted light installs into recessed opening (see “Flush Mounted board.
  • Page 48 Installing the Status Light (Option) 8-Pin 4-Pin...

  • Page 49: Installing The Rear Remote Controller (Option)

    Installing the Rear Remote Controller (Option) Foamed-In-Place Installation Harness Connections 7. Apply Superlube (or equivalent) to Remote Controller Harness NOTE: Verify mounting location and all dimensions before installing connector and attach securely to back of controller. Route harness the remote controller. through chase.
  • Page 50 Installing the Rear Remote Controller (Option)
  • Page 51 Installing the Rear Remote Controller (Option) Retro-Fit Installation NOTE: Verify mounting location and all dimensions before installing Harness Connections the remote controller. 4. Apply Superlube (or equivalent) to Remote Controller Harness DANGER: Do not route electrical harness together with fuel connector and attach securely to back of controller.
  • Page 52 Installing the Rear Remote Controller (Option)

  • Page 53: Installing The Door Switch (Option)

    Installing the Door Switch (Option) When installing CargoLink wireless door switches, see TK 55151 CargoLink Installation Manual. NOTE: These instructions (pages 52-55) are intended as reference IMPORTANT INSTALLATION NOTES: guide only to assist with a typical hard wired door switch installation. •...
  • Page 54 Installing the Door Switch (Option) Right Angle Mounting Top x Top Mounting Side x Side Mounting...
  • Page 55 Installing the Door Switch (Option) Contact your Thermo King Dealer for specific part numbers. NOTE: The Door Switch Harness Connectors are located at the rear of the unit (See DETAIL C). Single Door Switch Activation / Single Zone (Detail A) Multiple Door Switch Activation / Single Zone (Detail B) 1.
  • Page 56 Installing the Door Switch (Option) Interface Harness Wiring Door Switch Wiring RED = (12 Vdc) POWER RED = (12 Vdc) POWER BLACK = (CH) GROUND BLACK = (CH) GROUND WHITE = (DS) OUTPUT WHITE = (DS) OUTPUT Door Switch Connectors Interface Harness Wiring Door Switch Wiring RED = (12 Vdc) POWER...

  • Page 57: Cargowatch™ Sensor Locations (Option)

    CargoWatch™ Sensor Locations (Option) Sensor locations for Domestic Applications as required by customer. 1. Sensor #1 is located in the evaporator side return opening near unit return air sensor (factory installed). 2. Sensor #2 as required by customer.
  • Page 58 CargoWatch™ Sensor Locations (Option)

  • Page 59: Connecting The Cargowatch™ Sensors (Option)

    Connecting the CargoWatch™ Sensors (Option) NOTE: ONLY CargoWatch Sensors Can Be Used CONNECTING SENSORS 6. Insert BLACK pin connector and wire into correct connection until it locks into position (Detail I). The wire side of the connector is shown. NOTE: The sensor are not polarity sensitive. SENSOR PLUGS 1.
  • Page 60 Connecting the CargoWatch™ Sensors (Option)

  • Page 61: Installing The Bulkhead (Option)

    Installing the Bulkhead (Option) THERMO KING RECOMMENDS USING A BULKHEAD Contact your Thermo King Dealer for specific part numbers. Installation CAUTION: Do not drill holes into refrigeration, electrical or mechanical components or severe damage to the equipment will result! 1. Find and mark the front trailer wall support posts, the top six mounting holes should align with the trailer wall posts.
  • Page 62 Installing the Bulkhead (Option) Typical trailer wall support posts. Remove the two screws holding the top portion of the bulkhead and fold it down to Attach bulkhead service the evaporator. with the top two mounting holes. Four mounting holes in large pockets Four mounting holes in bottom flange...

  • Page 63: Installing The Battery

    Installing the Battery Important Battery Information Optional Heavy Duty Battery Hold Down Bracket IMPORTANT: See Safety Precautions - “Battery Installation and Cable Routing” on page 7 for additional information. 1. Install the battery into the tray. 2. Install the battery hold down bracket and rods. Loosely install hardware WARNING: Improperly installed battery could result in a fire or explosion! A Thermo King approved battery must be installed onto the rods.
  • Page 64 Installing the Battery Optional Standard Heavy Duty Battery Hold Down Bracket Battery Hold Down Bracket...

  • Page 65: Installing The Bottom Pan

    Installing the Bottom Pan Installation 3. Front Mounting Bolts - Open the center curbside and roadside doors to access the bottom pan front mounting tabs. NOTE: Anti-seize lubricant applied to the threads of the stainless • MODEL 30 Units - From inside the unit, secure the bottom pan steel mounting hardware is recommended.
  • Page 66 Installing the Bottom Pan MODEL 50 UNITS ONLY The receptacle box needs to be lifted up to access one of the bottom pans front mounting bolts.

  • Page 67: Programming The Sr-3 Controller For Fuel Level

    Programming the SR-3 Controller for Fuel Level NOTE: These procedures can also be done through OptiSet™ Programming Procedures NOTE: The Guarded Access Menu is not available if the engine is running. 1. Turn off the engine. 2. Go to the Guarded Access Menu. 3.

  • Page 68: Unit Check List

    UNIT CHECK LIST UNIT CHECK LIST MULTI-TEMP UNITS (REMOTE EVAPORATORS) Visually inspect the unit for transit and handling damage. File claim Check evaporator(s) sections for cleanliness. with delivery carrier. Leak test interconnecting tubing. Install the unit as outlined in the Thermo King Installation Manual. Check for damage, loose or missing bolts and hardware on remote If the unit has a separate fuel tank add 10 gallons of fuel to the tank.
  • Page 69 UNIT CHECK LIST (continued) Observe and record refrigerant operating pressures in relation to Remove the compartment bulk head(s) if equipped. ambient and box temperatures. Set the unit for continuous run. Continue to run the unit with the back Verify the readings above are correct for the conditions. doors open, alternating between high speed cool and heat until at least 6 hours (10 hours preferred) are shown on the engine run time When box reaches 32 F (0 C) check calibration of thermostat,...
  • Page 70 Our product brands include Thermo King®, a world leader in transport temperature control systems, and Hussmann®, a manufacturer of refrigeration and food merchandising equipment. www.thermoking.com www.hussmann.com www.ingersollrand.com ©2008 Ingersoll-Rand Company Printed in U.S.A. on Recycled Paper...

This manual is also suitable for:

Thermo king trailer sb-230Thermo king trailer sb-330

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