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KNOW YOUR PRODUCT
ø42MM
MAGNETIC DRILL
• 1200W MOTOR
• INDUSTRIAL
MAGNETIC BASE
• SUITS 50MM
LENGTH CUTTERS
INSTRUCTION MANUAL
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1119
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Table of Contents
Related Manuals for Full Boar FBMD-1242
Summary of Contents for Full Boar FBMD-1242
- Page 1 KNOW YOUR PRODUCT ø42MM MAGNETIC DRILL • 1200W MOTOR • INDUSTRIAL MAGNETIC BASE • SUITS 50MM LENGTH CUTTERS INSTRUCTION MANUAL WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
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Page 2: Specifications
SPECIFICATIONS - MODEL NO. FBMD-1242 Power input: 1200W Voltage: 220 – 240V ~ 50Hz Magnetic adhesion: 10000 N Max. Cutting diameter: Ø42 mm Max. Cutter length: 50 mm Min. Plate thickness: 10 mm mild steel No-load speed: 450 min¯¹ Cutter shank: ؾ”... - Page 3 KNOW YOUR PRODUCT (cont.)
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Page 4: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS............Page 02 KNOW YOUR PRODUCT........... Page 02 INTRODUCTION............Page 05 SAFETY INSTRUCTIONS........... Page 05 ASSEMBLY..............Page 10 SET-UP & PREPARATION........... Page 11 OPERATION............... Page 16 TRANSPORTING AND HANDLING......Page 19 MAINTENANCE............Page 20 TROUBLESHOOTING..........Page 22 DESCRIPTION OF SYMBOLS........ -
Page 5: Introduction
INTRODUCTION Congratulations on purchasing a Full Boar Magnetic Drill. Your Full Boar Magnetic Drill FBMD-1242 is a portable drill designed to drill accurate holes in steel for various diameters and depths and magnetises directly onto the material being drilled. This unit is designed with an industrial-grade magnetic clamp... - Page 6 GENERAL POWER TOOL SAFETY WARNINGS WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
- Page 7 GENERAL POWER TOOL SAFETY WARNINGS (cont.) e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
- Page 8 MAGNETIC DRILL SAFETY WARNINGS a. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury. b. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live”...
- Page 9 MAGNETIC DRILL SAFETY WARNINGS (cont). p. Beware of ejected slugs at end of cut. They become HOT during the cut. q. Keep all safety features functioning and working properly. r. Keep bottom of magnet burr free and clear of chips and debris. s.
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Page 10: Assembly
ASSEMBLY WARNING! During assembly ensure the magnetic drill is switched off and disconnected from the power supply. The drill must be placed on a stable, flat surface before the actions below are carried out. Fitting the feed handles 1. Screw in the three feed handles (10) into the threaded handle mount (fig. -
Page 11: Set-Up & Preparation
SET-UP & PREPARATION Fitting the coolant system WARNING! Never operate the magnetic drill without using coolant, or when drilling horizontally, a suitable cutting paste. WARNING! Do not attempt to modify or use any other cooling systems. Only use the supplied coolant bottle and hose. 1. - Page 12 SET-UP & PREPARATION (cont.) Mounting and removing a cutter WARNING! Use cutters designed for use with this machine only. WARNING! To reduce the risk of injury, turn power off and disconnect the drill from the power source before installing and removing accessories, before adjusting or changing set- ups or when making repairs.
- Page 13 SET-UP & PREPARATION (cont.) 5. Loosen the two tool holder grub screws (16) so that they do not protrude into the spindle (3) (fig. 7). 6. Align the two cutter spindle flats with the tool holder grub screws (16) in the spindle (3). Fig.
- Page 14 SET-UP & PREPARATION (cont.) Safety strap WARNING! For work carried out on angled and vertical surfaces, the magnetic drill must be secured with the securing strap supplied to prevent it from falling if the power supply is interrupted. The strap should be attached to the workpiece in such a manner as to prevent the magnetic drill from detaching and falling from the workpiece in the event of magnet deactivation.
- Page 15 SET-UP & PREPARATION (cont.) Electric shock protection The power cord of the magnetic drill includes a Residual Current Device (RCD) (23), which protects the user against electric shock by interrupting the circuit when a leakage current of 10 mA or greater is detected. WARNING! Do not use the machine if the RCD (23) does not function properly.
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Page 16: Operation
OPERATION Using your magnetic drill Note: The machine is fitted with a surge fuse located in a fuse holder (20) found in the machine’s switch panel (18). If the machine fails to operate, check the fuse. If it has “blown”, replace it with an identical type. Note: Fill the coolant bottle (13) with water. - Page 17 OPERATION (cont.) 4. Connect the magnetic drill to the power and move the magnet switch (19) to the ON (I) position to energize the magnet (fig. 13) Fig. 13 WARNING! Do not operate the machine unless there is sufficient magnetic adhesion available. The steel of the workpiece must be at least 10 mm thick.
- Page 18 OPERATION (cont.) 7. Using the feed handles (10), slowly lower the drill (2) until the cutter makes contact with the workpiece. Continue to apply only sufficient gentle pressure to allow the cutter to cut freely through the workpiece. NOTE: Depending upon the thickness of the workpiece, it may be beneficial to periodically switch off the machine, raise the drill (2) and clear any build up of ‘swarf’.
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Page 19: Transporting And Handling
TRANSPORTING AND HANDLING Your Full Boar Magnetic Drill is heavy and care must be taken in handling or transporting. Always switch the drill off and disconnect the supply plug before transporting the drill. • When transporting or moving a Magnetic Drill, always use the carry handle (9). -
Page 20: Maintenance
MAINTENANCE Your Full Boar power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. All motor bearings in this machine are lubricated for life. - Page 21 MAINTENANCE (cont.) KNOW YOUR PRODUCT Cleaning • Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure. WARNING! Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
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Page 22: Troubleshooting
TROUBLESHOOTING Fault Possible cause Possible solution No magnetic force Faulty switch Authorized repair agent No power Check power source Blown fuse Change fuse Non-ferrous workpiece Magnetic drill not suitable Drill does not switch on Faulty switch Authorized repair agent Loose connectors Authorized repair agent Worn brushes Authorized repair agent... -
Page 23: Description Of Symbols
DESCRIPTION OF SYMBOLS Volts Hertz Alternating current Watts Revolutions or No load speed reciprocation per minute Millimetres Diameter Newtons Regulator compliance mark Warning Read instruction manual Wear ear and eye protection CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. -
Page 24: Warranty
WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations) WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia 1800 069 486 New Zealand 0508 069 486...
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