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TOOLS REQUIRED
ITEM
Retaining key
1
Support plate
2
3
Gear holder
Four pin socket
4
Bearing support/pusher
5
Torx
†
E8 adapter
6
Needle bearing pusher
7
SERVICE PRODUCTS
DESCRIPTION
Isoflex grease
Loctite 243
†
(blue – threadlocker) 293 800 060
XPS synthetic blend oil (summer
grade)
Super Lube Grease or equivalent
REPAIR PROCEDURE
General Notes
These new supercharger repair kits replace the
previous kits which are no longer available.
SUPERCHARGER REPAIR KIT
NEW REPAIR
ENGINE
(P/N 420 881
185
(P/N 420 881
215/255/260
Supercharger Removal
1. Remove the supercharger from the engine us-
SEA-DOO SHOP MANUAL
ing the appropriate
† Loctite is a registed trademark of Henkel Corp.
† Torx is a trademark of Textron Inc.
DESCRIPTION
P/N
293 550 021
293 600 121
293 550 030
PREVIOUS
KIT
REPAIR KIT
(P/N 420 881
151)
150)
(P/N 420 881
102)
101)
Instruction Sheet P/N 296 000 353
Supercharger Disassembly
1. Disassemble the supercharger using the appro-
priate
SEA-DOO SHOP MANUAL
Supercharger Kit Installation
Use extreme care when work-
CAUTION
ing with supercharger parts. Supercharger
rotation reaches 45 000 RPM. Any modifica-
tion, improper repair/assembly or damage
on the parts, may result in damage of the
supercharger. Strictly follow the described
procedures.
Refer to the appropriate Shop
CAUTION
Manual for reassembly of the Supercharger,
PLUS the added instructions required for
proper assembly of this kit in the below text.
Ensure to use all the new parts in this kit as
some of them are different from the parts that
were removed.
It is the utmost importance that
CAUTION
all parts be absolutely clean. Any debris could
cause a failure.
Refer to
SEA-DOO SHOP MANUAL
the following steps :
1. Press one of the ball bearings on the shaft. To
.
hold the bearing use following tool.
TOOLS REQUIRED
P/N
529 036 027
529 035 947
529 036 025
529 035 948
529 035 950
529 035 938
529 036 237
.
and perform
3 / 8
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