BRP SEA-DOO 420 881 151 Instructions Manual

The following symbols may be used in this document:
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates an instruction which, if not followed, could severely damage vehicle components or other property.
– For safety reasons, this kit must be installed by an authorized BRP dealer.
– This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-
ommended for units other than the one (those) for which it was sold.
– This instruction sheet MUST be given to the purchaser.
– Should removal of a locking device be required (e.g. lock tabs, self-locking fasteners, etc.), always replace with a
new one.
– Torque wrench tightening specifications must strictly be adhered to.
– Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.
– Some components may be HOT. Always wait for engine to cool down before performing work.
FASTENER
SIZE
GRADE
5.8
1.8 ± 0.2 N•m
M4
(16 ± 2 lbf•in)
3.3 ± 0.2 N•m
M5
(29 ± 2 lbf•in)
7.5 ± 1.0 N•m
M6
(66 ± 9 lbf•in)
15.3 ± 1.7 N•m
M8
(135 ± 15 lbf•in)
29 ± 3 N•m
M10
(21 ± 2 lbf•ft)
52 ± 6 N•m
M12
(38 ± 4 lbf•ft)
85 ± 10 N•m
M14
(63 ± 7 lbf•ft)
126 ± 14 N•m
M16
(93 ± 10 lbf•ft)
170 ± 20 N•m
M18
(125 ± 15 lbf•ft)
The illustrations in this document show typical construction of the different assemblies and may
NOTE:
not reproduce the full detail or exact shape of the parts; however, they represent parts that have the
same or similar function.
Installation time is approximately 1.1 hours.
NOTE:
Printed in Canada. (ssi2012-019 en TS)
©2012 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
WARNING
WARNING
TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT
GRADE
8.8
2.8 ± 0.2 N•m
(25 ± 2 lbf•in)
5.0 ± 0.5 N•m
(44 ± 4 lbf•in)
10.0 ± 2.0 N•m
(89 ± 18 lbf•in)
24.5 ± 3.5 N•m
(18 ± 3 lbf•ft)
48 ± 6 N•m
(35 ± 4 lbf•ft)
85 ± 10 N•m
(63 ± 7 lbf•ft)
135 ± 15 N•m
(100 ± 11 lbf•ft)
205 ± 25 N•m
(151 ± 18 lbf•ft)
273 ± 32 N•m
(201 ± 24 lbf•ft)
Supercharger Repair Kit
185 Engine (Kit P/N 420 881 151)
215/255/260 Engines (Kit P/N 420 881 102)
GRADE
10.9
3.8 ± 0.2 N•m
(34 ± 2 lbf•in)
7.8 ± 0.7 N•m
(69 ± 6 lbf•in)
12.8 ± 2.2 N•m
(113 ± 19 lbf•in)
31.5 ± 3.5 N•m
(23 ± 3 lbf•ft)
61 ± 9 N•m
(45 ± 7 lbf•ft)
105 ± 15 N•m
(77 ± 11 lbf•ft)
170 ± 20 N•m
(125 ± 15 lbf•ft)
255 ± 30 N•m
(188 ± 22 lbf•ft)
330 ± 25 N•m
(243 ± 18 lbf•ft)
Instruction Sheet P/N 296 000 353
GRADE
12.9
4.5 ± 0.5 N•m
(40 ± 4 lbf•in)
9.0 ± 1.0 N•m
(80 ± 9 lbf•in)
16.0 ± 2.0 N•m
(142 ± 18 lbf•in)
40.0 ± 5.0 N•m
(30 ± 4 lbf•ft)
73 ± 7 N•m
(54 ± 5 lbf•ft)
128 ± 17 N•m
(94 ± 13 lbf•ft)
200 ± 25 N•m
(148 ± 18 lbf•ft)
305 ± 35 N•m
(225 ± 26 lbf•ft)
413 ± 47 N•m
(305 ± 35 lbf•ft)
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