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Instructions - Parts
HydroShield™ Air
HydroShield™
HydroShield™
Waterborne
Waterborne
Waterborne Isolation
Air- - - assisted
assisted spray
spray system
system for
Air
Air
assisted
spray
system
meet
meet at at at least
meet
least
least one
one of of of the
one
the conditions
the
For
For professional
For
professional use
professional
use only.
use
only.
only.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in the spray
gun manual before using the equipment. Save
100 psi (0.7 MPa, 7.0 bar) Maximum Air
Working Pressure
See page 6 for model information
including maximum fluid working
pressure.
NOTE: This manual covers isolation
system operation. For spray gun
operation, see manual 3A7503.
Air - - - Assisted
Assisted Batch
Air
Assisted
Isolation Systems
Isolation
Systems
Systems
for use
use when
when electrostatically
electrostatically spraying
for
use
when
electrostatically
conditions
conditions for
for non
for
non- - - flammability
non
flammability listed
flammability
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Batch
Batch
spraying conductive,
conductive, waterborne
spraying
conductive,
listed on
listed
on
on page
page 4. 4. 4.
page
Save these
Save
these instructions.
these
instructions.
instructions.
3A7370B
waterborne fluids
fluids that
that
waterborne
fluids
that
EN
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Table of Contents
Related Manuals for Graco HydroShield WMBH00
Summary of Contents for Graco HydroShield WMBH00
- Page 1 Instructions - Parts HydroShield™ Air Air - - - Assisted Assisted Batch Batch HydroShield™ HydroShield™ Assisted Batch Waterborne Waterborne Waterborne Isolation Isolation Systems Isolation Systems Systems 3A7370B Air- - - assisted assisted spray spray system system for for use use when when electrostatically electrostatically spraying spraying conductive,...
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Page 2: Table Of Contents
Run Screens and Setup Screens ....33 Screen Icons ..........34 Dimensions ............99 Control Interface Setup and Maintenance..... 35 Technical Specifications........100 Enable USB Data......... 35 California Proposition 65 ........101 USB Logs............ 35 System Configuration Settings File....35 Graco Standard Warranty........102 3A7370B... -
Page 3: Related Manuals
Related Manuals Related Manuals Manuals Related Related Manuals Manual Manual No. Manual Description Description Description 3A7503 Pro Xp™ Air-Assisted WB Gun 309455 Test Fixture, High Voltage Probe, and kV Meter 312782 Air Actuated Dispense Valve 312794 Merkur ® Pump Assembly 307273 Fluid Outlet Filter 309227... -
Page 4: Isolation System Overview
Isolation System Overview Isolation System System Overview Overview Isolation Isolation System Overview How the the Isolation Isolation System System Works Works Spraying Waterborne Waterborne Fluids Fluids Isolation System Works Spraying Spraying Waterborne Fluids Electrostatically Electrostatically Electrostatically When using a HydroShield Air-Assisted Batch Waterborne Isolation System, the fluid supply This isolation system and electrostatic air-assisted remains grounded. -
Page 5: Models
Models Models Models Models Approved System System Components Components Approved Approved System Components Any combination of the following isolation cabinets, spray guns, fluid hoses, and air hoses are FM-approved and meet the requirements of EN 50059: 2018. Complete isolation systems are available which include an isolation cabinet, a spray gun, a high pressure fluid hose, and an air hose. - Page 6 Models Table 2 2 2 Pre Pre- - - packaged packaged FM FM- - - approved approved Isolation Isolation Systems Systems Table Table packaged approved Isolation Systems Maximum Maximum Maximum Fluid Fluid Fluid Working Working Working Pressure* Pressure* Pressure* Isolation Isolation Isolation Equipped...
- Page 7 Models Table 3 3 3 Isolation Isolation Cabinets Cabinets Table Table Isolation Cabinets Must purchase Pro Xp gun and hoses separately. Maximum Maximum Maximum Fluid Fluid Working Fluid Working Working Pressure Pressure Pressure Equipped Equipped Equipped for for gun Part No. Description flush box psi (MPa,...
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Page 8: Warnings
• Only use non-flammable solvents when flushing or cleaning equipment. • Only use the red-colored Graco electrically conductive gun air hose with this gun. Do not use black or gray-colored Graco air hoses. • Do not use pail liners unless they are conductive and grounded. - Page 9 Discharge Grounding Procedure • Only use the red-colored Graco electrically conductive gun air hose with this gun. Do not use black or gray-colored Graco air hoses. • Do not splice hoses together. Install only one continuous Graco waterborne fluid hose between the isolated fluid supply and the spray gun.
- Page 10 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 11: Component Identification
Component Identification Component Identification Identification Component Component Identification Figure 1 Components of the Air-Assisted Isolation System in a Typical Waterborne Manual Batch System Item Description Item Description Item Item Description Description Item Item Description Description Air Inlet Merkur AA Fluid Pump Control Interface Electronics Panel Ground Rod and Bleed Resistor... -
Page 12: Typical Installation
Item Description Description Item Item Description Description AB † Bleed Type Air Valve Graco Red Grounded Air Hose (left-hand threads at gun) AM † Main Air Supply Line Graco Waterborne Fluid Hose AS † Oil Separator Light Tower AV �... -
Page 13: Installation
• Do not install or service this equipment unless The Graco voltage isolation system has the following you are trained and qualified. features: • Comply with all local codes and regulations. -
Page 14: Mount The Cabinet
Installation Mount the the Cabinet Cabinet Mount Mount Cabinet Mount Mount on Mount on the the Wall Wall Wall Before mounting the isolation cabinet to the wall, make sure that the wall can support the weight of the system. See Technical Specifications, page 100 the weight. -
Page 15: Install The Light Tower
Installation Install the the Light Light Tower Tower Install Install Light Tower 4. Remove the feet (3a, 3b, 3c) from the frame. The system is equipped with a light tower which indicates how much paint is in the pump as it fills and dispenses. -
Page 16: Grounding
Use only grounded hoses with a maximum of 100 Spray gun: • Ground the gun by connecting the feet (30.5 m) combined hose length to ensure red-colored Graco grounded air hose (HG) to the grounding continuity. 3A7370B... -
Page 17: Connect The Hoses
If to allow the hose fittings to pass through. non-Graco gloves are worn, cut off fingers or palm area of gloves to ensure your hand contacts the grounded gun handle. Conductive gloves and footwear must not exceed 100 megohm per EN ISO 20344, EN 1149–5. - Page 18 Fluid Hose Hose Always use a Graco waterborne fluid hose between 3. Make sure the barrel fluid inlet is clean and dry. the voltage isolation system fluid outlet and the gun Apply dielectric grease to the threads and front of fluid inlet.
- Page 19 Before beginning this procedure, the fluid is connected to a non-Graco voltage hose should be attached to the gun barrel and the air isolation system or if the gun is operated inlet swivel should be positioned through the bracket above 60 kV.
- Page 20 Installation Prepare Prepare Prepare the the Isolation Isolation Valve Isolation Valve Before Valve Before the Before the First First First Connect Connect the Connect the Air Air Supply Supply Supply Hose Hose to to to the Hose the Cabinet Cabinet Cabinet Use a wrench to connect the air supply hose between the air supply and the air inlet (A) on the isolation...
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Page 21: Connect The Can Cables
Installation Connect Connect Connect the the Fluid Fluid Supply Fluid Supply Hose Supply Hose to to to the Hose 2. Connect the control interface CAN cable: Cabinet Cabinet Cabinet a. The system is equipped with another CAN cable. Screw one end of the cable into the Use a wrench to connect the fluid supply hose fitting (43) on the right side of the cabinet. -
Page 22: Connect The Power Supply
(Y) with an NEMA 5–15P plug is also • Gun Flush Box Module, part 244105. supplied. • Graco manual 309227, included with 244105. 1. Plug the power cord (Y) into the power supply connector (X) at the cabinet. -
Page 23: Isolation System
Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury. Graco Part No. 241079 Megohmmeter (AB) is Figure 18 Gun Flush Box Tube Connections on available as an accessory to check that the gun is Isolation System properly grounded. -
Page 24: Flush The Equipment Before First Use
(214) and a true earth ground (CC). The resistance must be less than 100 ohms. Figure 19 Grounding the Red-Colored Graco Hose 6. Use an ohmmeter (or megohmmeter in the ohm range) to measure the resistance between the gun handle (BB) and a true earth ground (CC). -
Page 25: Operation
Operation Operation Operation Operation Operation Overview Overview Operation Operation Overview 1. Release the gun trigger and turn off electrostatics by turning the ES ON/OFF valve on the back of the handle to the OFF position. 1. Plug in the system. The system powers up and enters Off mode. -
Page 26: Pressure Relief Procedure
Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 3. Follow the Fluid Voltage Discharge and Grounding Procedure, page 4. Use the control interface to change to Off mode. Control Interface, page 5. Turn off the air supply and fluid supply to the system. -
Page 27: Flush The System
Operation Flush the the System System Flush Flush System 9. If the objective is to shut down and then service the system, relieve any residual pressure in the two flexible fluid lines between the inlet valves (J) and the fluid pump (K). Note The contents of the pump may spill into To avoid fire and explosion, always ground... -
Page 28: Gun Flush Box Operation
Operation 6. Clean the air cap and spray tip as instructed in 16. Hang the gun from its hook, with the nozzle the spray gun manual. pointing down. Be sure to keep the gun from grounding out. 7. Use the control interface to change the mode to Purge mode 8. -
Page 29: Prime The Isolation System
Operation Prime the the Isolation Isolation System System Spray with with the the Isolation Isolation System System Prime Prime Isolation System Spray Spray with Isolation System Use the following steps to load the system with paint, change paint colors, or change from flushing fluid to paint. -
Page 30: Adjust The Gun Fluid And Air Settings
Operation Adjust the the Gun Gun Fluid Fluid and and Air Air Settings Settings Adjust Adjust Fluid Settings 7. When approaching the end of painting, activate the Do Not Fill button . This saves paint by The gun fluid and air pressure can be adjusted on preventing the pump from filling unnecessarily. -
Page 31: Shutdown
Operation To use use Preset Preset 1 1 1 through through 99: Preset through 6. Press the Exit Screen button 1. Press the right arrow until Home appears on the menu bar. Shutdown Shutdown Shutdown 2. Press the Enter Screen button to enter the screen to edit the current settings. -
Page 32: Control Interface
Control Interface Control Interface Interface Control Control Interface The control interface displays graphical and text Soft Key Key Function Function Function Soft Soft information related to setup and spray operations. Power Power Power When the system is in Off mode, press Soft keys are used to input numerical data, enter to activate the system. -
Page 33: Menu Bar
Control Interface Menu Bar Soft Key Key Icons Icons Menu Menu Soft Soft Icons The menu bar appears at the top of each screen. NOTICE NOTICE NOTICE To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails. -
Page 34: Screen Icons
Control Interface Screen Icons Icons Screen Screen Icons Symbols are used to simplify global communication. The following descriptions explain what each icon represents. Date indicator Time indicator Alarm/Event indicator 3A7370B... -
Page 35: Control Interface Setup And Maintenance
For instructions on how to use this file, serial number on the control interface. When Upload System Configuration, page downloading from multiple controllers, there is one sub-folder in the GRACO folder for each control For the location of the USB port on the control interface. module, see Connect the CAN Cables, page Retrieve the SETTINGS.TXT file after all system... -
Page 36: Download System Data
Windows ® Explorer. installation process to succeed. 6. Open the Graco folder. • The file name must be DISPTEXT.TXT. 7. Open the system folder. If downloading data • The file format must be a tab-delimited text file from more than one system, there is more using Unicode (UTF-16) character representation. -
Page 37: Upload System Configuration
5. Open the system folder. If working with more than one system, there is more than one folder within the Graco folder. Each folder is labeled with the corresponding serial number of the control interface. (The serial number is on the back of the control interface.) -
Page 38: Run Menus
Run Menus Run Menus Menus Menus Mode Mode Key Mode Home Home Home Screen Screen Screen Standby Standby Standby Press to put the system into Standby mode. Standby mode is used to prepare The Home screen is the primary screen that the the system for operation or for a break operator uses while painting. -
Page 39: Events Screen
Run Menus Home Home Home Screen Screen Key Screen Home Home Home Screen Screen Screen Key Do Not Fluid Activate Do Not Fill to prevent the pump Fluid Fluid Set the fluid pressure for the gun. If the Fill Fill Fill from refilling when the trigger is released. -
Page 40: Status Screen
Run Menus Status Screen Screen Status Status Screen Solenoids Solenoids Solenoids Electrical to pneumatic actuators that drive system The Status screen displays a summary of the input activity. signals that are monitored by the system and the Shuttle Down: Down: Drives the isolation valve down and solenoids that drive system activity. -
Page 41: Setup Menus
Setup Menus Setup Menus Menus Setup Setup Menus To unlock the Setup menus, press the Setup key If a password is configured, enter the password. (Default: 0000.) To configure a password, see Advanced Screen 1, page To exit the Setup menus and return to the Home screen, press the Setup key Advanced Advanced Advanced Screens... - Page 42 Setup Menus Advanced Advanced Advanced Screen Screen 2 2 2 Screen Advanced Advanced Screen Advanced Screen Screen 3 3 3 Use this screen to select the pressure units for the Use the settings on this screen to enable the system system.
- Page 43 This screen displays the software part numbers and versions for the system components. It cannot be edited. Refer to this screen when updating software or when contacting a Graco distributor for technical assistance. Scroll to the right to display more information about the system.
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Page 44: Calibrate Screens
Setup Menus Calibrate Screens Screens Calibrate Calibrate Screens Calibrate Calibrate Calibrate 1: 1: 1: Calibrate Calibrate Pump Calibrate Pump Pump Calibrate Calibrate 2: 2: 2: Bleed Calibrate Bleed Bleed Resistor Resistor Resistor Use the Calibrate 1 screen to calibrate the linear Use the Calibrate 2 screen to adjust the calibration position sensor in the fluid pump. -
Page 45: Maintenance Screens
Setup Menus Maintenance Screens Screens Maintenance Maintenance Screens Maintenance Maintenance Maintenance 1: 1: 1: Maintenance Maintenance Maintenance Due Use the Maintenance Due screen to set maintenance reminders for system components. When the cycle counters for each item reach these set values, an advisory is displayed on the screen. - Page 46 Setup Menus Maintenance Maintenance Maintenance 3: 3: 3: Shuttle Shuttle Shuttle Valve Valve Valve Resets Resets and Resets Maintenance Maintenance 4: 4: 4: Fluid Maintenance Fluid Fluid Valve Valve Valve Resets Resets Resets and and Test Test Test Test Test Test View fluid valve actuation counts, reset those counts, and test the valves.
- Page 47 Setup Menus Maintenance Maintenance Maintenance 5: 5: 5: Misc Misc Valve Misc Valve Resets Valve Resets Resets and and Test Test Test Maintenance Maintenance 6: 6: 6: Output Maintenance Output Output Resets Resets Resets and and Test Test Test Use this screen to view miscellaneous system valve Use this screen to view system output counts, reset actuation counts, reset those counts, and test the those counts, and test the output.
- Page 48 Setup Menus Maintenance Maintenance 9: 9: 9: V2P Maintenance To increase the cycle count for an item, navigate to the box for the item and press the Enter button Use the V2P (Voltage to Pressure) screen to To reset the cycle count to 0, press the Count Reset determine whether air pressure and fluid pressure are being supplied to the system.
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Page 49: Presets
Setup Menus Presets Pumps Presets Presets Pumps Pumps Use this screen to preconfigure settings for different Use this screen to enter volume information about material, parts, and scenarios. the pump. For information about using Preset 0-99, see Adjust the Gun Fluid and Air Settings, page Pump Pump Pump Volume:... -
Page 50: System
Setup Menus System System System Pump Ratio: Ratio: The ratio of the Merkur pump for the Pump Pump Ratio: high pressure supply in air-assisted systems. The ratio is set in the factory according to the system model. For ratio information, see Models, page Gun Flush Flush Box:... -
Page 51: Maintenance
Maintenance Maintenance Maintenance Maintenance Flush the the system. system. Flush Flush system. Flush the system regularly. Flush the System, page Prepare Prepare Prepare the the system system system for for service. service. service. 1. Discharge voltage in the system. Follow Fluid Voltage Discharge and Grounding Procedure, page 2. - Page 52 Maintenance Check for for fluid fluid leaks. leaks. Replace the the wash wash fluid. fluid. Check Check fluid leaks. Replace Replace wash fluid. 1. Prepare the isolation system for service. Follow Check the wash fluid reservoir level (W). If the level Prepare the Isolation System for Service, changes, service the isolation valve seals.
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Page 53: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting To reduce the risk of an injury, follow the Installing and servicing this equipment requires Pressure Relief Procedure, page 26, whenever access to parts which may cause an electric shock you are instructed to relieve the pressure. or other serious injury if the work is not performed properly. -
Page 54: Error Codes
USB Upload Error User installed an incompatible USB Repeat process with compatible USB Advisory device in the System device. WXUD USB Download Error Logic Controller USB port. An unexpected WX00 Alarm Software Error software error has Call Graco technical support. occurred. 3A7370B... - Page 55 Error Codes Table 7 7 7 Communications Communications Errors Errors Table Table Communications Errors Type Name Description Code Code Code Type Type Name Name Description Description Solution Solution Solution • Verify CAN connection on system. The control • Verify CAN connection on the FCM interface has lost Communication Error cube.
- Page 56 Error Codes Table 8 8 8 HydroShield HydroShield Errors Errors Table Table HydroShield Errors Type Name Description Code Code Code Type Type Name Name Description Description Solution Solution Solution • Verify wiring of the pneumatic The system has been system stop pressure switch. Pneumatic System stopped using the Alarm...
- Page 57 Error Codes Table 10 10 Maintenance Maintenance Events Events Table Table Maintenance Events Type Name Description Code Code Code Type Type Name Name Description Description Solution Solution Solution ENT1 Advisory Stall Test Pass System successfully Not applicable. completed a stall test. DF01 Advisory Stall Test Full Fail...
- Page 58 Factory Defaults Record of system Not applicable. settings being reset to factory defaults EB00 Record Stop Button Pressed Record of stop button Not applicable. press. WX00 Alarm Software Errors An unexpected Call Graco technical support. software error has occurred. 3A7370B...
- Page 59 Error Codes Table 12 12 USB USB Events Events Table Table Events Type Name Description Code Code Code Type Type Name Name Description Description Solution Solution Solution EAUX Advisory USB Busy USB drive is inserted, Not applicable. download is in progress.
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Page 60: Repair
Repair Repair Prepare the the Isolation Isolation System System for Repair Repair Prepare Prepare Isolation System Service Service Service Before servicing any component inside the isolation cabinet, perform the following steps: 1. Discharge voltage in the system. Follow Fluid Voltage Discharge and Grounding Procedure, page 2. -
Page 61: Service The Isolation Valve
Repair Service the the Isolation Isolation Valve Valve Service Service Isolation Valve Remove Remove Remove the the Isolation Isolation Valve Isolation Valve Valve from from the from the Cabinet Cabinet Cabinet Reinstall Reinstall the Reinstall the Isolation Isolation Valve Isolation Valve into Valve into the... - Page 62 Repair Adjust Adjust the Adjust the Isolation Isolation Isolation Valve Valve Valve Sensor Sensor Sensor 2. Attach the isolation valve to the bottom of the cabinet stand (9): When disassembling the isolation valve, you may a. Insert the two screws (54) through the base have indicated the positions of the top and bottom housing (201) and then into the bottom two valve sensors.
- Page 63 Repair 3. Disconnect the two connecting rods (225) from 7. Disconnect the shuttle housing (218) assembly the base housing (201): from the air cylinder (227): a. Grip the flats of a connecting rod with an a. Locate the flat section on the air cylinder adjustable wrench.
- Page 64 Repair Reassemble Reassemble the Reassemble the Isolation Isolation Isolation Valve Valve Valve 10. Disassemble the air cylinder (227) from the block mount (224): Components Components Components a. Place the retaining nut (229) at the bottom of Use this procedure to reassemble the air cylinder the air cylinder in a vise.
- Page 65 Repair Remove Remove the Remove the Isolation Isolation Valve Isolation Valve Stem Valve Stem Stem 10. Grip the flats of the connecting rod with an adjustable wrench. On the other side of the base housing (201), use an adjustable wrench to This procedure requires the piston tool (111), tighten the screw to 120 in.
- Page 66 Repair Replace Replace Replace the the Isolation Isolation Valve Isolation Valve Stem Valve Stem Stem O O O - - - rings rings rings 4. To reassemble: a. Insert the spring (220) and the sleeve (221) Use this procedure to replace the three o-rings (219, (wider end first) into the sleeve tool (112).
- Page 67 Repair Service Service Service the the Bottom Bottom Bottom Piston Piston Housing Piston Housing Housing 6. Replace the piston seals: a. Place one U-cup (212) onto the piston cap Use this procedure to replace the seals in the lower (216). The U-cup must face the top (shaft piston housing.
- Page 68 Repair Reassemble Reassemble the Reassemble the Bottom Bottom Bottom Housing Housing Housing of of of the 11. To replace the seals in the top housing, see Service and Reassemble the Top Housing of the Isolation Isolation Valve Isolation Valve Valve Isolation Valve, page Use this procedure after replacing the seals in the lower piston housing as described in...
- Page 69 Repair Service Service and Service and Reassemble Reassemble the Reassemble the Top Top Housing Housing Housing 7. Screw the piston cap (216) onto the housing (201). Push forward to overcome the force of the of of of the the Isolation Isolation Valve Isolation Valve...
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Page 70: Service The Pump
Repair Service the the Pump Pump Service Service Pump Remove Remove Remove the the Pump Pump Pump from from the from the Cabinet Cabinet Cabinet 9. Remove the two base mounting screws (20) and washers (19). 1. Prepare the isolation system for service. Follow 10. - Page 71 Repair Disassemble Disassemble Disassemble the the Pump Pump Pump 3. Disassemble the fluid section of the pump: a. Loosen the four tie rod screws (312) with a 1. Lay the pump on its side and unscrew the sensor socket wrench. (321) from the top of the pump.
- Page 72 Repair 4. Disassemble the air section of the pump: 6. To service the air piston (316): a. Loosen the four tie rod screws (312) with a a. Remove the o-ring (317) from the air piston socket wrench and remove. (316). b.
- Page 73 Repair Reassemble Reassemble the Reassemble the Pump Pump Pump 10. To remove and replace the wiper seal (306): a. Inside the middle housing (307) on the fluid 1. Lay the pump on its side. side, remove the wiper seal (306). Use pliers 2.
- Page 74 Repair Remove Remove the Remove the Merkur Merkur Pump Merkur Pump Pump from from from the the Cabinet Cabinet Cabinet 14. With the air cylinder (319) up, place the air cover (320) onto the air cylinder (319). Make sure that o-ring (318) is in place on the cover.
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Page 75: Service The Electrical Controls
Repair Service the the Electrical Electrical Controls Controls Service Service Electrical Controls Figure 41 Electrical Schematic for 26C896 Electrical Control (standard, not equipped for gun flush box) 3A7370B... - Page 76 Repair Figure 42 Electrical Schematic for 26C716 Electrical Control (equipped for gun flush box) 3A7370B...
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Page 77: Pneumatic Connections
Repair Pneumatic Connections Connections Pneumatic Pneumatic Connections The numbers in the following figure represent point-to-point connections. For example, A4 connects to A4. Item Item Item Description Description Description Part Part Part Number Number Number 5/32 inch tubing 598095 3/8 inch tubing 054134 FOR CONTROL BOX: FOR CONTROL BOX:... - Page 78 Repair Notes Notes Notes Used only in systems equipped with a gun flush box. Not used. Not used. Used only in systems equipped with a gun flush box. Used only for Pneumatic System Stop Kit, when installed. 3A7370B...
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Page 79: Wiring Connections
Repair Wiring Connections Connections Wiring Wiring Connections The numbers in the following figure represent point-to-point connections. For example, W4 connects to W4. CONTROL INTERFACE CONTROL CONTROL kV BOARD INTERFACE INTERFACE (25R197) CABLE SIDE WALL ISOMETRIC VIEW CABLE GCA CUBE BASE (289697) INSIDE WALL SECTION CABLE-CABLE... - Page 80 Repair ID ID ID Part No. Description ID ID ID Part No. Description Part Part Description Description Part Part Description Description 119159 Air Flow Sensor 17D923 Bulkhead Cable 119159 Air Flow Sensor 26C774 Power Supply 287839 Pump Sensor Assembly 15X472 Light Tower 17B657 Proximity Sensor...
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Page 81: Parts
Parts Parts Parts Parts Isolation System System Isolation Isolation System Figure 45 Isolation Cabinet Isolation Cabinet Interior for a detailed view. 3A7370B... - Page 82 Parts Figure 46 Isolation Cabinet Interior 3A7370B...
- Page 83 Parts Ref. Part No. Description Ref. Part No. Description Ref. Ref. Part Part Description Description Ref. Ref. Part Part Description Description ------- ENCLOSURE, WATERBORNE, 514930 SCREW, CAP, SKT HEAD BATCH, AA 158491 FITTING, NIPPLE, 1/2 NPT 164416 WASHER, FLAT 15T937 FITTING, ELBOW, 1/4 MNPT X ------- FRAME, WITH CASTERS,...
- Page 84 Parts Ref. Part No. Description Ref. Part No. Description Ref. Ref. Part Part Description Description Ref. Ref. Part Part Description Description ------- C50019 TERMINAL, RING SEALANT, ANAEROBIC, BLUE ------- ------- LABEL, HYDROSHIELD SEALANT, PIPE ------- 17D923 CABLE, GCA, M12-5P, M PERFORMANCE, REQUIREMENT BULKHEAD/F 590332...
- Page 85 Parts Ref. Part No. Description Ref. Part No. Description Ref. Ref. Part Part Description Description Ref. Ref. Part Part Description Description 25R200 FLUID, CLEANSING, 1 GALLON 121818 BULKHEAD, TUBE, 5/32 INCH (not shown) (on systems WMBH01, WMBH05, WMBH41, WMBH45) 100731 WASHER 223160 GB FILTER, FLUID...
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Page 86: 25N030 Isolation Valve Parts
Parts 25N030 Isolation Isolation Valve Valve Parts Parts 25N030 25N030 Isolation Valve Parts Figure 47 Isolation Valve 3A7370B... - Page 87 Parts Ref. Part No. Description Ref. Part No. Description Ref. Ref. Part Part Description Description Ref. Ref. Part Part Description Description ------- HOUSING, BASE, ISOLATION 221* 19A448 SLEEVE, ISOLATION VALVE VALVE ------- STEM, ISOLATION VALVE 202* 19A375 RETAINER, U-CUP, ISOLATION ------- BEARING, SHUTTLE, ISOLATION VALVE...
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Page 88: 25N031 Pump Parts
Parts 25N031 Pump Pump Parts Parts 25N031 25N031 Pump Parts Figure 48 Pump 3A7370B... - Page 89 Parts Ref. Part No. Description Ref. Part No. Description Ref. Ref. Part Part Description Description Ref. Ref. Part Part Description Description 19A952 PISTON, FLUID, ISOLATION 314* 15G747 MAGNET, LINEAR SENSOR PUMP 315* 160516 PACKING, O-RING, 214 302* 19A951 PACKING, U-CUP, 4.08 X .335 ------- PISTON, AIR, ISOLATION PUMP 304*...
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Page 90: Electronic Control Parts
Parts Electronic Control Control Parts Parts Electronic Electronic Control Parts Figure 49 Electronic Controls 3A7370B... - Page 91 MUFFLER, SINTERED, DIA 1/8 100139 PLUG, PIPE 1/8-27 NPTF ------- 107388 SCREW, MACH, PNH MANIFOLD, COLOR CHANGE CONTROL ------- LABEL, LOGO, GRACO 16P316 VALVE, SOLENOID 17H111 CABLE, GCA, M12-5P, M/N, 0.5M 103833 SCREW, MACH, CRBH ------- CABLE, SPLITTER, SNG MALE...
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Page 92: Repair Kits And Accessories
Repair Kits and Accessories Repair Kits Kits and and Accessories Accessories Repair Repair Kits Accessories Accessories Accessories Accessories Light Tower Tower Extension Extension Cables Cables Light Light Tower Extension Cables Part Part Part No. Description Description Description Grounded Air Air Hoses Hoses Grounded Grounded... -
Page 93: Isolation Valve Kits
Repair Kits and Accessories Isolation Valve Valve Kits Kits Isolation Isolation Valve Kits Kit 26B401, 26B401, 26B401, Stem, Stem, Stem, Sleeve, Sleeve, Sleeve, Piston Piston Piston Replacements Replacements Replacements Be careful not to drop or scratch these parts when handling. This kit requires tools 111–113 to install. See Isolation System, page Ref. - Page 94 Repair Kits and Accessories Kit 26B404, 26B404, Piston 26B404, Piston Piston Replacement Replacement Replacement Be careful not to drop or scratch these parts when handling. This kit requires tool 111 to install. See Isolation System, page Part No. Description Part No. Description Ref.
- Page 95 Repair Kits and Accessories Kit 26B410, 26B410, Seal 26B410, Seal Seal Set Set for for Service Service Service to to to Rebuild Rebuild Rebuild Be careful not to drop or scratch these parts when handling. This kit requires tools 111–113 to install. See Isolation System, page Ref.
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Page 96: Pump Kits
Repair Kits and Accessories Pump Kits Kits Pump Pump Kits Kit 24A914, 24A914, 24A914, Bumpers Bumpers Bumpers Ref. Ref. Ref. Part Part Part No. Description Description Description 15U254 BUMPER Kit 26B421, 26B421, 26B421, Seal Seal Set Seal Set for for Service Service Service to to to Rebuild Rebuild... -
Page 97: Performance
Performance Performance Performance Performance The following figure shows how long it takes to fill the pump in the isolation system for a range of fluid viscosities. Dynamic Pressure at Fluid Inlet: 100 psi (.7 MPa, 6.9 bar) 80 psi (.6 MPa, 5.5 bar) 60 psi (.4 MPa, 4.1 bar) 40 psi (.3 MPa, 2.8 bar) Table 13... -
Page 98: Ignitability Of Coating Materials
Ignitability of Coating Materials Ignitability of of of Coating Coating Materials Materials Ignitability Ignitability Coating Materials Per EN 50059 From the Physikalisch-Technische Bundesanstalt, Braunschweig, Germany, June 26, 2019. General General General The fire and explosion protection of spraying systems can be facilitated considerably when processing coating materials with a low portion of solvents and a high flash point (generally water-based paints), provided that the spray cloud of the coating materials are considered to be non-ignitable. -
Page 99: Dimensions
Dimensions Dimensions Dimensions Dimensions Reference Reference Reference U.S. U.S. U.S. Metric Metric Metric Reference Reference Reference U.S. U.S. U.S. Metric Metric Metric 40.2 in. 102.2 cm 35.5 in. 85.1 cm 36.2 in. 92.1 cm 38.5 in. 97.8 cm 65.3 in. 165.9 cm 48.9 in. -
Page 100: Technical Specifications
Technical Specifications Technical Specifications Specifications Technical Technical Specifications Air- - - Assisted Assisted Waterborne Waterborne Isolation Isolation System System Assisted Waterborne Isolation System U.S. Metric U.S. U.S. Metric Metric 20.7 MPa, 206.8 bar: WMBH00, 3000 psi: WMBH00, WMBH01, WMBH01, WMBH20, WMBH40, WMBH20, WMBH40, WMBH41 WMBH41 Maximum Fluid Working Pressure... -
Page 101: California Proposition 65
California Proposition 65 Air- - - Assisted Assisted Assisted Waterborne Waterborne Isolation Waterborne Isolation Isolation System System System U.S. Metric U.S. U.S. Metric Metric Straight IEC 320–C13 male connector. Also included: North America NEMA 5-15 male plug Power Connection [17C467] China / Australia AS/NZS 3112 male plug Continental Europe CEE 7/7 male plug 100-240VAC, 50-60Hz, 2 amp maximum draw, 15 amp... -
Page 102: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.