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CF MOTO CFORCE 850 Installation Instructions Manual
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CF MOTO CFORCE 850 Installation Instructions Manual

CF MOTO CFORCE 850 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
CF MOTO
CFORCE 850/1000
.

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Summary of Contents for CF MOTO CFORCE 850

  • Page 1 INSTALLATION INSTRUCTIONS CF MOTO CFORCE 850/1000...

  • Page 2: Safety Instructions

    CF MOTO CFORCE 850/1000 SAFETY INSTRUCTIONS Warning: Failure to heed all safety and operating instructions and warnings regarding use of this product can result in serious bodily injury. ONLY TRAINED AND ADVACEND PERSONS CAN INSTALL THIS CABINE EVERY PERSON, WHO USING VEHICLE WITH CABINE, IS...

  • Page 3: Maintance And Cleaning

    CF MOTO CFORCE 850/1000 MAINTANCE AND CLEANING To clean polycarbonate surface use soapy water solution or other subtle means. Dirt and dust wash by gently water stream and swipe only with wet or damp means in the direction from top to bottom.
  • Page 4 CF MOTO CFORCE 850/1000 CAB PREVIEW DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 5 CF MOTO CFORCE 850/1000 ELECTRO-INSTALLATION 1. SCHEMATIC OVERAL DIAGRAM POWER SUPLY HARNESS RELAY HARNESS WIPER/WASHER HARNESS FRONT WINDOW DEFROST DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 6 CF MOTO CFORCE 850/1000 Unmount front central cover. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 7 CF MOTO CFORCE 850/1000 Insert the wiper/washer harness into the front space and run the washer branch to the front left wheel. Run the switch branch to the handlebar. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 8 CF MOTO CFORCE 850/1000 Mount the washer tank holder onto the original fixing point by included screw, washers and nut. See picture below for your better orintation. Insert the washer tank onto the holder and connect the washer branch. DFK Cab, s.r.o.
  • Page 9 CF MOTO CFORCE 850/1000 Install the switch holder (green mark) onto the original screws of the control system on left handlebar. Run the switch branch throught the switch holder hole. Connect the switch branch with the switch and insert the switch into the holder.
  • Page 10 CF MOTO CFORCE 850/1000 Insert the front window defrost harness into the front space. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 11 CF MOTO CFORCE 850/1000 Insert the relay harness into the front space. Connect the relay harness with the wiper/washer harness and with the front window defrost harness. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 12 CF MOTO CFORCE 850/1000 Place the power supply harness onto the left front space from the bottom side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 13 CF MOTO CFORCE 850/1000 Disconnect original harness in connector junction as seen in picture and insert power supply harness between disconnected connector. Connect the relay harness with the battery (red wire has to be connected with “plus” ; black wire has to be connected with “minus”) Install the covers back to position.
  • Page 14 CF MOTO CFORCE 850/1000 FRAME HOLDERS INSTALLATION Place the rear frame holder onto the rear rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské...
  • Page 15 CF MOTO CFORCE 850/1000 Place the front left frame holder onto the front rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 16 CF MOTO CFORCE 850/1000 Place the front right frame holder onto the front rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...

  • Page 17: Panels Installation

    CF MOTO CFORCE 850/1000 PANELS INSTALLATION Place the front panel onto the front frame holders of the front part of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 18 CF MOTO CFORCE 850/1000 Fix the front panel with the frame holders by included screws, washers and covers on both sides. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 19 CF MOTO CFORCE 850/1000 Place the rear panel onto the rear frame holders of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail:...
  • Page 20 CF MOTO CFORCE 850/1000 Fix the rear panel with the frame by included screws, washers and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 21 CF MOTO CFORCE 850/1000 Connect front panel and rear panel with the roof. Use only centered bolts as seen in the next pictures! DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 22 CF MOTO CFORCE 850/1000 Adjust the roof panel to correct position and fix the front panel with the roof panel by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 23 CF MOTO CFORCE 850/1000 Adjust the roof panel to correct position and fix the rear panel with the roof panel by included screws, washers, nuts and covers. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 24 CF MOTO CFORCE 850/1000 Place the left front reinforcement onto the vehicle and insert upper part of the reinforcement under the roof carefully. Fix the reinforcement with the vehicle original fixing point by included screw and washer. Repeat previos steps on the right side.
  • Page 25 CF MOTO CFORCE 850/1000 Mount front panel, roof panel and left/right front reinforcement together using front holder ledge from inside. Repeat previous steps on the second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 26 CF MOTO CFORCE 850/1000 Adjust the front reinforcement to the correct position. Fix the panels with the ledge to the reinforcement by included screws, washers, nuts and covers. Repeat previous steps on the second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz...
  • Page 27 CF MOTO CFORCE 850/1000 Mount rear panel and roof panel together using rear holder ledge from inside. Repeat previous steps on the second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 28 CF MOTO CFORCE 850/1000 LEFT AND RIGHT DOOR INSTALLATION If you dont have door assemblies skip to page 44. Place the front door ledge onto the front reinforcement and fix the ledge with the reinforcement by included screw, washer nut and cover.
  • Page 29 CF MOTO CFORCE 850/1000 Adjust the front door ledge to correct position and fix the ledge with the vehicle by original fixing point and by included screw, washers and tube. Repeat previous steps on second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz...
  • Page 30 CF MOTO CFORCE 850/1000 Insert the rear door ledge under the roof and place the ledge onto the vehicle. Fix the ledge with the vehicle by original fixing point and by included screw, washers and cover. Repeat previous steps on second side.
  • Page 31 CF MOTO CFORCE 850/1000 Place the door bottom ledge onto the vehicle and under the rear door ledge. SEE NEXT PAGE Fix the bottom door ledge with the vehicle by original fixing point and by included screw, washers and tube.
  • Page 32 CF MOTO CFORCE 850/1000 Fix the bottom ledge with the rear ledge by included screw. Repeat previous steps on second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 33 CF MOTO CFORCE 850/1000 Uninstall 5 side roof fixing assemblies and save for next usage. Loose the remaining roof side fixing assemblies. Repeat previous steps on second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 34 CF MOTO CFORCE 850/1000 Clean the inner plane of the front plastic panel (red mark) and stick with included self-glued velcro. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 35 CF MOTO CFORCE 850/1000 Place the left front PVC part onto the front panel velcro from inner side. Run the front PVC part to the front reinforcement to outer side. Turn the PVC part around the reinforcement (detail cut view) and press the end of the PVC with velcro onto the PVC part.
  • Page 36 CF MOTO CFORCE 850/1000 Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 37 CF MOTO CFORCE 850/1000 Clean the inner plane of the rear plastic panel (red mark) and stick with included self-glued velcro. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 38 CF MOTO CFORCE 850/1000 Place the left rear PVC part onto the panel panel velcro from inner side. Run the rear PVC part to the rear ledge to outer side. Turn the PVC part around the rear ledge (detail cut view) and press the end of the PVC with velcro onto the PVC part.
  • Page 39 CF MOTO CFORCE 850/1000 Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 40 CF MOTO CFORCE 850/1000 Clean the inner plane of the roof plastic panel (red mark) and stick with included self-glued velcro. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071...
  • Page 41 CF MOTO CFORCE 850/1000 Place the left door PVC onto the roof from inner side. Run the door to the outer side. In the PVC door parts are magnets (red marks). These magnets have to hold PVC door closed. Repeat previous steps on the second side.
  • Page 42 CF MOTO CFORCE 850/1000 Outer view onto the right PVC door installed. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 43 CF MOTO CFORCE 850/1000 Fix the front PVC, rear PVC and door PVC with the cabine using cabine fixing assemblies from page 33. Adjust the PVC parts to the best position and tighten screws and nuts correctly. Repeat previous steps on the second side.
  • Page 44 CF MOTO CFORCE 850/1000 ELECRTO-INSTALLATION 2. Install the wiper motor, switch holder, wiper arm and wiper blade onto the front panel. SEE NEXT PAGE DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 45 CF MOTO CFORCE 850/1000 You can see correct position of the washers and nuts on photo below. You can see correct position of the washer jet and washer hose on photo below. Connect the wiper/washer harness with the wiper. Connect the window defrost harness with the front window connector on both sides.
  • Page 46 CF MOTO CFORCE 850/1000 Connect the window defrost harness with the defrost switch and insert the switch into the holder. Connect the washer hose to the washer tube. Fill the washer liqude into the washer tank before first usage. DFK Cab, s.r.o.
  • Page 47 CF MOTO CFORCE 850/1000 Place the side mirror with the holder to the front panel. Fix the holder with the panel by included screws and washers. Repeat previous steps on the second side. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz...
  • Page 48 CF MOTO CFORCE 850/1000 Tighten all screws and nuts, which you installed. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...
  • Page 49 CF MOTO CFORCE 850/1000 INSTRUCTIONS FOR USER Wiper/washer system is controlled by switch on left handlebar (on picture below). Switch first position starts wiper, second position (with spring) starts washer. SEE NEXT PAGES DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz...
  • Page 50 CF MOTO CFORCE 850/1000 Front window defrost system is controlled by switch near wiper motor. WHEN YOUR FRONT WINDOW IS DEFROSTED COMPLETELY, TURN OFF THE DEFROST SYSTEM MANUALY, PRESS THE SWITCH TO THE “ZERO” POSITION. It is strongly recommended to not use window defrost and vehicle winch simultaneously.
  • Page 51 CF MOTO CFORCE 850/1000 Before every ride, check out side mirrors adjustment. Side mirrors has to be adjusted to focus on driver critical view angles. DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01...
  • Page 52 CF MOTO CFORCE 850/1000 DFK Cab, s.r.o. Tel: +420 572 520 061,3 www.dfk.cz Za Olšávkou 391, Uherské Hradiště 686 01 Fax: +420 572 520 071 Czech Republic E-mail: dfk@dfk.cz...

  • Page 53: Declaration Of Conformity

    Declaration of conformity DFK Cab, s.r.o. Za Olšávkou 391 686 01 Uherské Hradiště Česká republika / Czech Republic...

This manual is also suitable for:

Cforce 1000