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CF MOTO ZFORCE 550EX 2016 Owner's Manual

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ZFORCE 550EX
ZFORCE 800EX
CF500UTR / CF800UTR
OWNER'S MANUAL
READ THIS MANUAL CAREFULLY
It contains important safety information
This ROV should not be ridden
by anyone under 16 years of age.

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Summary of Contents for CF MOTO ZFORCE 550EX 2016

  • Page 1 ZFORCE 550EX ZFORCE 800EX CF500UTR / CF800UTR OWNER’S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information This ROV should not be ridden by anyone under 16 years of age.

  • Page 2: Rider Safety

    Rider Safety The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury. WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death. CAUTION A caution indicates a situation that may result in damage to the vehicle. NOTE A note will alert you to important information or instructions.
  • Page 3 FOREWORD WARNING Improper operation of this vehicle could result in serious injury or death. NEVER: – operate without necessary guide and training. – operate at speeds beyond your skills, the conditions and terrain. – overload the vehicle when driving. – operate with more than one passenger. –...
  • Page 4 FOREWORD...

  • Page 5: Introduction

    Introduction Thank you for purchasing a CFMOTO vehicle. This Owner’s Manual is intended to acquaint the owner/operator with the various vehicle con- trols and safe operating instructions. It contains important safety information, driving skills, along with basic maintenance and inspection procedures. If you have any questions regarding the op- eration or maintenance of your vehicle, please consult a CFMOTO dealer.
  • Page 6 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.

  • Page 7: Table Of Contents

    Table of Contents FOREWORD FOREWORD ......................Rider safety......................Introduction......................SAFETY INFORMATION GENERAL PRECAUTIONS..................13 Avoid Carbon Monoxide Poisoning..............13 Avoid Gasoline Fires and Other Hazards............. 13 Avoid Burns from Hot Parts................. 14 Accessories and Modifications................14 SAFE OPERATION - RESPONSIBILITIES.............. 1 Owner - Be Responsible..................
  • Page 8 PREPARE TO RIDE....................23 Before you Go....................23 Riding Gear......................23 AVOID ACCIDENTS....................24 Avoid Rollovers and Tipovers................24 Avoid Collisions....................26 RIDING YOUR VEHICLE..................26 Practice Exercises....................26 Off-Road Operation..................... 28 General Riding Techniques.................. 29 MOVING LOADS AND DOING WORK..............35 Working with your Vehicle...................
  • Page 9 Throttle Pedal...................... 43 Brake Pedal......................44 Shift Lever......................44 SECONDARY CONTROLS..................46 Ignition Switch....................46 Horn Switvh..................... 47 H/L Beam Switch....................48 2WD/4WD Switch.................... 49 Override Switch....................50 Front Hood..................... 50 Winch Switch..................51 Hazard Switch..................... 51 12V DC Outlets....................52 Clock Button.......................
  • Page 10 Tool Kit........................ 59 Glove Compartment................... 59 Passenger Handholds..................60 Driver Seat......................60 Passenger Seat....................60 Seat Belts......................61 Winch......................... 61 Fuel Cap......................61 Anchoring Hooks....................61 Hitch Support...................... 61 Cargo Box......................61 SUSPENSION......................61 Suspension Adjustment Guideline..............61 FUEL........................62 Recommended Fuel...................
  • Page 11 Starting the Engine..................... 67 Shifting the Transmission..................67 SPECIAL PROCEDURES..................68 Cleaning the CVT Inlet..................68 What to do if Water Collects in CVT..............68 What to do if Vehicle is Submerged..............68 Transporting the Vehicle..................68 MAINTENANCE SCHEDULE................. 70 Severe Use Definition..................
  • Page 12 Battery........................ 89 Fuses........................90 Lights........................92 Drive Shaft Boots....................93 Wheel Bearing....................93 Wheel and Tires....................93 Suspension......................94 Brakes........................ 94 Throttle Body...................... 96 Valve Clearance Adjustment................96 VEHICLE IDENTIFICATIONS VEHICLE IDENTIFICATIONS.................. 97 Engine Identification Number................97 Vehicle Identification Number................98 SPECIFICATIONS SPECIFICATIONS....................
  • Page 13 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES..............108 TROUBLESHOOTING THE EFI SYSTEM..............113...

  • Page 14: General Precautions

    General Precautions Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly ex- Avoid Carbon Monoxide Poisoning plosive. Fuel vapors can spread and be ignited All engine exhaust contains carbon monoxide, by a spark or flame many feet away from the a deadly gas.

  • Page 15: Avoid Burns From Hot Parts

    – water and change your clothes. and familiarize yourself with their function and effect on the vehicle. Avoid Burns from Hot Parts The exhaust system and engine become hot during operation. Avoid contact during and Safe Operation - Responsibilities shortly after operation to avoid burns. Owner - Be Responsible Accessories and Modifications Read this Owner’s Manual thoroughly and take...

  • Page 16: Operator - Be Qualified And Responsible

    Operator - Be Qualified and Responsible Carrying Passenger Read this Owner’s Manual and the warning Only carry one passenger. The passenger must decals on this vehicle carefully. Take a safety be properly seated in the passenger seat. training on open areas if available. Practice at The passenger must be at least 12 years old low speeds.

  • Page 17: Riding Carefully

    Riding Carefully der to reduce the chance of skidding out of – This vehicle is not a toy and can be hazard- control. ous to operate. This vehicle handles differ- – Always be sure there are no obstacles or ently from other vehicles, such as motor- people behind the vehicle when reversing.

  • Page 18: Terrain Condition

    – Always check for obstacles before operating Terrain Condition – Avoid sharp turns, abrupt acceleration and in a new area. Always follow proper pro- sudden braking when passing public roads. cedures when operating over obstacles or – Always go slowly and be extra careful when fallen trees.
  • Page 19 advice is to immediately steer in the direc- tion of the rollover. Never attempt to prevent a rollover with your arms or legs. You should keep your limbs inside the cage.
  • Page 20 Front: 80kPa(11.6psi) Rear: 100kPa(14psi)
  • Page 21 ITEM INSPECTION TO PERFORM REMARKS Car o Load: If you transport a cargo, respect the rear cargo box capacity of 150 kg(330 lb). Ensure cargo is properly secured to the rear cargo box. Vehicle Load: Ensure that total load on the vehicle (in- cluding operator, passenger, cargo and added cargo and load accessories) does not exceed 3 Cargo and load...
  • Page 22 What to Do Before Starting the Engine (Key ON) ITEMS INSPECTION TO PERFORM REMARKS Check operation of indicator lights in dashboard. Dashboard Check for messages in dashboard. Check cleanliness of headlights, taillights, turn signals, posi- tion lights and reflectors. Lights and reflec- Check operation of headlights (high and low beams), brake tors lights, turn signals and position lights.
  • Page 23 What to Do After the Engine is Started ITEMS INSPECTION TO PERFORM REMARKS Check if steering operates freely by completely turning it Steering from side to side. Turn the ignition switch to OFF to verify if engine will Ignition switch shut down.

  • Page 24: Prepare To Ride

    Prepare To Ride can shatter or fly off, and they allow wind and airborne objects to reach the eyes. A Before you Go helmet with face protection or a pair of Perform pre-ride inspection to confirm the safe goggles offer better eye protection. Eye operating condition of your vehicle.

  • Page 25: Avoid Accidents

    vehicles designed for use primarily on paved 3. Gloves or smooth terrain may not. A pair of off-road gloves with knuckle pro- tection can protect your hands in the event A rollover or other accident can occur quickly of an accident or a rollover. during abrupt maneuvers such as sharp turns or hard acceleration or deceleration when turn- 4.
  • Page 26 * Never attempt donuts, skids, slides, fishtails, steer downhill if possible. jumps, or other stunts. If vehicle starts to * Avoid steep hills and follow procedures in skid or slide, steer in the direction of the skid this manual for climbing and descending or slide.

  • Page 27: Avoid Collisions

    can be crushed between the cage and the is particularly important to fasten seat belts ground in a rollover. Keep hands on the and latch side doors and wear proper riding steering wheel or handholds. gear. * Never try to stop a rollover using your arms Riding Your Vehicle or legs.
  • Page 28 when turning. steering inputs and always at a very low speed. * Repeat turning exercise but this time main- tain the throttle at the same level while turn- * Repeat U turn exercise on the other side. ing. As mentioned before in this manual, do not * Finally, repeat turning exercise while acceler- ride on paved surfaces as the vehicle behavior ating slowly.

  • Page 29: Off-Road Operation

    role. * While running at low speed, simply turn the ignition key to the off position. Reverse Exercises This is to familiarize you with the vehicle’s The next step involves using the reverse. reaction when the engine is turned off while * Install 1 cone marker on both sides of the driving and to develop this reflex.

  • Page 30: General Riding Techniques

    operated on steep or treacherous terrain. General Riding Techniques WARNING General Driving Tips Steering inputs in reverse operation in- Care, caution, experience and driving skill are crease the risk of rollover. the best precautions against the hazards of ve- hicle operation. Whenever there is the slight- NOTE: In reverse operation, the engine RPM est doubt that the vehicle can safely negotiate is limited thus limiting the vehicle reverse...
  • Page 31 trails as they are designated specifically for Water will affect the braking ability of your ve- those uses. hicle. Make sure you dry the brakes by apply- ing them several times after the vehicle leaves the water. Riding on Paved Surfaces Avoid paved surfaces.
  • Page 32 Riding on Sand Riding on Gravel, Loose Stones or Other Slippery Surfaces Sand and riding on sand dunes is another unique experience but there are some basic Riding on loose stones or gravel is very similar precautions that should be observed. Wet, to riding on ice.
  • Page 33 sible at a right angle. Adjust speed without los- Uphill Driving ing momentum and do not accelerate abruptly. Use the low range (L) for uphill driving. Due Passenger must grasp handholds firmly and to its configuration, this vehicle has very good brace feet on the floor.
  • Page 34 Downhill Driving This vehicle can climb steeper slopes than it can descend safely. Therefore, it is essential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “to- boggan”...
  • Page 35 Side Hilling WARNING Improper side hilling or turning on hills could cause the vehicle to be out of control or roll over and may result in serious injury or death. Whenever possible, side hilling (driving across a slope rather than up or down it) should be avoided.

  • Page 36: Moving Loads And Doing Work

    Observe the rule... “what you take in, carry out” . Do not litter. Moving Loads and Doing Work Working with your Vehicle Your vehicle can help you perform a number of different light tasks ranging from snow removal to pulling wood or carrying cargo. The equipped accessories can change the vehicle handling. To prevent possible injury, follow the instructions and warnings in this manual and on the vehicle.
  • Page 37 Vehicle Settings When Carrying Load Tilting the Cargo Box When the total load exceeds kg, including weight of operator, passenger, cargo, accesso- The cargo box can be tilted to ease unloading. ries and trailer tongue weight, inflate the tires Use release handles on either side of cargo to maximum pressure (see the page 19 ) box.

  • Page 38: Hauling A Load

    To lower the cargo box, simply push on the WARNING cargo box. Slack can cause the chain or cable to break WARNING and snap back. * Keep yourself and others clear of the When pulling another vehicle, be sure that cargo box and vehicle frame junction someone is controlling the pulled vehicle.

  • Page 39: Warning Decals And Location

    hauling capacity and maximum tongue load. MAXIMUM HAULING CAPACITY Make sure there is at least some weight on Type of Trailer Tongue the tongue. Attach- Load Weight Note Always make sure load is evenly distributed ment Allowed Allowed and safely secured on the trailer; an evenly 50 mm X balanced trailer is easier to control.

  • Page 44: Primary Controls

    Primary Controls 2) Throttle pedal The throttle pedal is located on the right side 1) Steering Wheel of the brake pedal. The steering wheel is located in front of the The throttle pedal controls the engine speed. operator’s seat. 1. Bolt 2.

  • Page 45: Brake Pedal

    3) Brake Pedal 4) Shift Lever The brake pedal is located on the left side of The shift lever is located on the right of the the throttle pedal. driver’s seat.The shift lever is used to change the gearbox position. 5.
  • Page 46 Shift Button High Range This position selects the high speed range Press shift button before shifting the gear. of the gearbox. It is the normal driving speed L Range range. It allows the vehicle to reach its maxi- This position selects the low speed range of mum speed.

  • Page 47: Secondary Controls

    Park Ignition switch has 3 positions. Use a key to control the ignition switch and then start the The park position locks the gearbox to help engine. prevent vehicle movement. When the key is in the position of “OFF” , it can WARNING be removed from the ignition switch.

  • Page 50: 2Wd/4Wd Switch

    i ch NOTE This switch selects 4 Wheel Drive or 4 Wheel Ignition key must be turned to “ ON “position Drive Lock mode when the vehicle is stopped before operating head lights. and the engine is running. 4WD-lock indicator “ “...

  • Page 54: Clock Button

    1. Metric/Imperial Units Multifunction Meter To switch between metric and imperial e eral e cri io units, press the “SET“ button once in ODO Coolant temperature gauge mode. When coolant temperature gauge is in green 2. Trip Meter Mode zone or at the “C“ end, it indicates the coolant To switch to trip meter mode, press and temperature is normal.
  • Page 55 Odometer Indicates the total milage the vehicle has traveled. Press mode button to toggle to TRIP meter, or tachometer, or imperial units mode. 4WD indicator : when 2WD/4WD switch is set to 4WD, this indicator will be on. 1. Fuel gauge 2.
  • Page 56 Operator presence control : when 4WD/LOCK switch is set to LOCK, this indicator will be on. Vehicle will alarm immediately once the driver Due to the synchronizer setting in the front dif- leaves the seat when the engine is running. ferential, 4WD indicator may light up after the High beam indicator vehicle is moving.
  • Page 57 Seat belt indicator This indicator lights up when seat belt is not fastened during driving. NOTE: if indicator light goes on or speedom- eter does not work, please have your dealer check the circuit of speed sensor. 1. Oil pressure warning indicator light 2.

  • Page 60: Footrests

    oo re The vehicle is equipped with driver and passenger footrests to allow firmly planting feet on vehicle floor, which helps to maintain proper body position while riding. The footrests help minimize the risk of leg or foot injury. Always wear appropriate footwear. 1.

  • Page 62: Seat Belts

    Seat belt indicator light will flash if seat belt is of the vehicle behind the passenger seat. not fastened during driving. Capacity: 27L Cargo o chori g oo Refer to the safety decals on cargo box for To provide anchoring point in order to secure loads information.

  • Page 63: Fuel

    To adjust suspension, observe the following rules: – Return to factory setting after loads are re- leased. – Ensure to adjust each shock spring on the same cam position. If the vehicle carrying loads are low, do not ad- just suspension to the highest position or the second highest position.

  • Page 64: Vehicle Fueling Procedure

    Vehicle eli g roced re WARNING 1. Stop the engine. Fuel is flammable and explosive under certain 2. Have the driver and passenger get off the conditions. Be careful whenever using gaso- vehicle. line: 3. Unscrew slowly the fuel tank cap counter- –...

  • Page 65: Break-In Period

    Break-In Period Preparations before driving: – Refuel if necessary. O era io ri g rea – Place the vehicle on a level ground. Check A break-in period of 20 operating hours or 750 km is required for this vehicle. the engine oil level. Add oil if necessary. Ensure to keep engine oil level is between T ON: During the break-in period:...

  • Page 66: Pre-Ride Inspection

    Pre-Ride Inspection WARNING Fuel is flammable and explosive under certain conditions. ECT ON ECT ON TO E Brake system/brake pedal Check the operation. Brake fluid Check the fluid level. Front suspension Check the operation. Lubricate if necessary. Rear suspension Check the operation. Lubricate if necessary. Steering Check if steering operates freely.

  • Page 67: Basic Procedures

    Indicators/switches Check the operation. Air filter element Inspect and clean. Air filter moisture catch tube Clean the liquids or sediment if visible. Headlights Check the operation. Brake/tail light Check the operation. Riding gear Wear helmet, gloves and protective clothes. Basic Procedures ar i g he E gi e WARNING Engine exhaust contains carbon monoxide, a deadly gas, which can make you lose...

  • Page 68: Starting The Engine

    Cold starting: CAUTION 1. Press down the brake pedal. – If engine does not start after a few sec- 2. Turn the ignition switch to “ “ . onds, do not keep the ignition switch in “ 3. Shift transmission to Neutral. “...

  • Page 70: What To Do If Vehicle Is Submerged

    or i g he Vehicle CAUTION T ON Have your dealer check this vehicle after you drain the water, as the residual water Do not transport the vehicle with it erected. could damage other engine components. If your vehicle needs to be transported, pro- ceed as follows: What to do if Vehicle is Submerged 1.

  • Page 71: Maintenance Schedule

    Maintenance Schedule Maintenance is very important for keeping your vehicle in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Own- er’s Manual. Inspect, clean, lubricate, adjust and replace some components when necessary. Always use genuine spare parts.

  • Page 72: Maintenance Chart Key

    ai e a ce Char Perform these operations more often for vehicles subjected to severe use. Have an authorized dealer perform these services. WARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Have an authorized dealer perform these services.

  • Page 73: Periodic Maintenance Chart

    eriodic ai e a ce Char Perform all services at whichever maintenance interval is reached first. NTEN NCE NTE V L C EVE CO E Cale dar Steering wheel — Pre-ride — Front suspension — Pre-ride — Rear suspension — Pre-ride —...
  • Page 74 Check at the first 20 h or 750 km. Coolant — 1500km Replace every 2 years or 6000 km or 200 h. Headlights/tail lights Daily Check the operation. Air filter element — 1500km Replace at the first 750 km or 20 h. Clean, and drain the water when CVT inlet, outlet and drain —...
  • Page 75 Steering system 600km Lubricate Front suspension 600km Lubricate Rear suspension 600km Lubricate Shift linkage 600km Inspect, lubricate, adjust Inspect, lubricate, adjust. Replace if Throttle cable 600km necessary. Drive belt — 1500km Replace every 100 h or 3000 km. Check for dirt ingress, clean as Throttle body 100h —...
  • Page 76 Radiator, radiator cap, Inspect at the first 750 km or 20 h. 200h 6000km cooling system pressure Clean the radiator fins as needed. Coolant hoses 100h — 3000km Inspect at the first 750 km or 20 h. Engine mounts 100h 3000km Inspect at the first 750 km or 20 h.

  • Page 77: Lubrication Recommendations

    Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication intervals. rica io Char ET O Engine oil...

  • Page 78: Maintenance Procedures

    Maintenance Procedures ir il er NOTE The air filter comes installed with a moisture catch tube. If dust or liquids collect in this tube, clean out this tube, air filter element and air filter housing. If a large amount of wa- ter is present in the air filter, have your dealer check for water entering crankcase.

  • Page 79: Spark Arrestor

    6. Lightly clean out the dust collects on the T ON paper element. 7 . Replace the air filter as needed. T ON gine and engine premature wear or even damage may occur. Moreover, driving Do not use liquid cleaner to clean the pa- without air filter could result in engine per element.
  • Page 82 4. Use a new drain bolt washer and tighten it to specified torque. NOTE Drain bolt washer tightening torque: 30 N·m 5. Add recommended oil to specified level and then screw in the oil dipstick. NOTE – – – – –...

  • Page 83: Rear Gearcase Oil

    Rear Gearcase Oil 7 . Check for oil leaks. If oil leakage is present, troubleshoot the failure. Check the rear gearcase for oil leaks prior to each use. If oil leakage is present, have your dealer determine the cause. To Cha ge he ear earca e Oil 1.

  • Page 84: Front Differential Oil

    Front Differential Oil To Cha ge he ro i ere ial Oil 1. Place the vehicle on a level surface. To Chec he ro i ere ial Oil 2. Place an oil pan under the front differential 1. Place the vehicle on a level surface. to collect the used oil.

  • Page 85: Cooling System

    Cooling System 3. If the coolant level in the coolant reservoir is below the lower mark, open the coolant To Chec he Coola Le el reservoir cap and add coolant to the upper mark. Reinstall the coolant reservoir cap and other removed parts. NOTE Coolant reservoir capacity at the lower mark: 0.23 L.
  • Page 87 NOTE T ON Remove the thermostat cover screw before Tap water or sea water is harmful for the en- filling the coolant. This would help to bleed gine. Always use recommended coolant. the air trapped in cooling system. Install the 9.
  • Page 89 The ideal color of the porcelain insulator around the center electrode is a medium-to- light tan for a vehicle that is being ridden nor- mally. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.

  • Page 90: Battery

    Battery alla io 1. Measure the spark plug gap with a feeler The battery is located under the front hood. gauge and, if necessary, adjust the gap to It is a maintenance-free type battery, there specification. is no need to add water to adjust electrolyte level.

  • Page 91: Fuses

    milk. Follow with milk of magnesia, beaten 2. Ensure to the cables are properly routed egg, or vegetable oil. Seek prompt medical at- when installing the battery. tention. EYES: Flush with water for 15 minutes and get prompt medical attention. WARNING Batteries may produce explosive gases.
  • Page 92 switch. Install the specified fuse and turn on the ignition switch. If the fuse is blown Main fuse again, consult your dealer. Fuel pump/EFI/ignition power supply/auxiliary starter relay T ON Turn signal/position light/ Always use a fuse of the specified amper- dashboard/ horn/diff.

  • Page 93: Lights

    Lights To adjust high beam, turn the screw #1. Always check light operation prior to each use. To adjust low beam, turn the screw #2. e laci g a headligh If a headlight bulb burns out, replace it as fol- lows 1.

  • Page 94: Drive Shaft Boots

    1. Inner CV joint 1. Stop/rear pisition lamp 2. Outer CV joint 2. direction indicator lamp Drive Shaft Boots Wheel Bearing ri e ha ec io heel eari g ec io Check drive shaft boots for cracks, tears, Lift the vehicle and support it securely. leaking grease, etc.

  • Page 95: Wheel And Tires

    Wheels and Tires heel e o al 1. Place the vehicle on a level surface. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the wheel nuts #1. 4. Remove the wheel. heel alla io Install the wheel and wheel nuts.
  • Page 96 1. Place the vehicle on a level surface when NOTE checking the brake fluid level through the Recommended brake fluid: DOT4 fluid level check window. 1. Refill with the same type of brake fluid. 2. Insufficient brake fluid may allow air to Adding a brake fluid other than the speci- enter the brake system, reducing braking fied brake fluid may result in a harmful...

  • Page 97: Throttle Body

    Throttle Body Throttle body is an important engine compo- The idle speed is controlled by EFI system and nent, which, requires professional adjustment. it does not require any adjustment. Have your dealer perform the adjustment as Improper adjustment of idle speed may affect they have professional knowledge and experi- the engine performance.

  • Page 98: Vehicle Identifications Vehicle Identifications

    1. Engine identification number: 2. Vehicle identification number:...

  • Page 103: Specifications Specifications

    CF500UTR CF800UTR 665kg 2V91W 4-stroke,liquide-cooled,4valves,SOHC 4-stroke,liquide-cooled,8valves,SOHC...
  • Page 104 CF800UTR CF500UTR Engine oil: Grade SAE15W-40/SG Oil change: Oil change with oil filter replacement 2.9 L 3.4 L Overhaul 3.0 L 3.5 L Oil radiator: Oil replenishment after first start Oil replenishment after service 0.45 0.45 Rear gearcase oil: Grade SAE80W90 GL-4 Capacity: Periodic change...
  • Page 105 0GRB-173000 0800-173000-1000...
  • Page 106 Front Suspension: Type Suspension travel Coil spring/oil damping or coil spring + gas spring/oil Shock type damping Rear Suspension: Type Suspension travel Coil spring/oil damping or coil spring + gas spring/oil Shock type damping Cooling system: Preliminary 2.9 L Change 2.8 L Coolant reservoir capacity 0.3 L...
  • Page 107 Battery Ca- 12V 30Ah pacity Neutral indicator light Green/diode Reverse indicator light Red/diode Park indicator light Red/diode High range indicator light Yellow/diode Low range indicator light Yellow/diode Panel light Color LCD Dashboard High beam indicator light Blue/diode Override indicator light Red/diode 2WD/42D indicator light Coolant temp.
  • Page 109 Troubleshooting Guidelines ri e el LE C OL T ON Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incline Use low range. Drive at a higher speed or use low range more Driving at low RPM or ground speed (5-10 km/h) frequently.
  • Page 110 Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to Climbing over large objects from a stopped posi- engage clutch. tion WARNING: Excessive throttle may cause loss of control and vehicle overturn. Troubleshooting Guidelines ri e el LE C OL T ON Driving onto a pickup or tall trailer in high range...
  • Page 111 Shift the transmission to low range and carefully use fast, aggressive throttle application to en- Stuck in mud or snow gage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to Climbing over large objects from a stopped posi- engage clutch.
  • Page 112 Incorrectly installed spark plug wires See your dealer Incorrect ignition timing See your dealer Mechanical failure See your dealer E gi e i g or LE C OL T ON Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range...
  • Page 113 Kinked or plugged fuel tank vent line Inspect and Kinked or plugged fuel tank vent line replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Other mechanical failure See your dealer LE LE N EL C OL T ON Low or contaminated fuel...
  • Page 114 Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12.8 V Incorrect fuel Replace with fresh recommended fuel Clogged air filter...
  • Page 119 CF500UTR/CF800UTR CF500UTR/CF800UTR ZFORCE 550/ZFORCE 800 Date:29 DEC. 2016...
  • Page 120 CF500UTR/CF800UTR CF500UTR/CF800UTR ZFORCE 550/ZFORCE 800...
  • Page 121 CF500UTR/CF800UTR 1.22 1.21 1.22 1.17 1.19 1.18 Date:29 DEC. 2016...
  • Page 122 The duration of the Warranty period is two year from the date of the...
  • Page 128 ZHEJIANG CFMOTO POWER CO., LTD. No.116,Wuzhou Road,Yuhang Economic Development Zone, Hangzhou 311100,Zhejiang Province Tel: 86-571-89265799 Fax: 86-571-89265788 E-mail: export@cfmoto.com.cn www.cfmoto.cn...

This manual is also suitable for:

Zforce 800ex 2016Cf500utr 2016Cf800utr 2016

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