Ingersoll-Rand Thermo King Precedent C-600M Manuals

Manuals and User Guides for Ingersoll-Rand Thermo King Precedent C-600M. We have 2 Ingersoll-Rand Thermo King Precedent C-600M manuals available for free PDF download: Maintenance Manual, Operator's Manual

Ingersoll-Rand Thermo King Precedent C-600M Maintenance Manual (172 pages)

Multi-Temperature Units, Trailer Edition

Brand: Ingersoll-Rand | Category: Refrigerator | Size: 7 MB

Revision History
2
General Information
2
Recover Refrigerant
3
Table of Contents
4
Danger, Warning, Caution, and Notice
9
Safety Precautions
9
General Practices
9
Battery Installation and Cable Routing
10
Battery Removal
10
Refrigerant Hazards
11
Refrigerant Oil Hazards
11
Electrical Hazards
12
High Voltage
12
Low Voltage
12
Microprocessor Service Precautions
13
Welding Precautions
13
First Aid
14
Specifications
15
Engine
15
Belt Tension
16
Refrigeration System
16
Electrical Control System
16
Electrical Components
17
Electrical Standby (Smartpower Units Only)
18
Electric Motor and Overload Relay
18
Electric Heater Strips
18
Standby Power Cord Requirements
18
Electric Fuel Heater (Optional)
19
Maintenance Inspection Schedule
20
Host Unit
20
Remote Unit
21
Unit Description
22
Unit Overview
22
Features and Options
23
Diesel Engine
24
AC Generator
24
Condenser Fans
24
Evaporator Fans
24
Refrigeration Cluster
25
Thermo King X430P Reciprocating Compressor
25
Electronic Throttling Valve
25
Remote Evaporators
25
SMART REEFER 4 Multi-Temp (SR-4 MT) Control System
26
CYCLE-SENTRY™ ™ Start-Stop Controls
26
Data Logging
26
Cargolink
27
Sequence of Operation
28
Operating Modes
28
System Operation
28
Refrigeration System Diagrams
29
Zone 1 Cool, Zone 2 Cool, and Zone 3
29
Cool
29
Zone 1 Cool, Zone 2 Cool, and Zone 3
31
Heat
31
Opening the Front Doors
33
Engine Compartment Components
33
Unit Protection Devices
33
Serial Number Locations
34
Operating Instructions
36
SMART REEFER 4 Multi-Temp (SR-4 MT) Control System
36
Microprocessor On/Off Switch
36
SR-4 HMI Control Panel
36
Control Panel Display
36
Display Icons
37
Turning the Unit on and off
39
Two Zone Standard Display
39
Three Zone Standard Display
40
Single Zone Control Standard
40
Display
40
Operating the Unit in Single Zone Control Mode
40
The Temperaturewatch® Display
41
Changing the Setpoint
41
Turning a Zone on and off
42
Starting the Diesel Engine
43
Starting the Electric Motor
44
Switching from Diesel to Electric
44
Switching from Electric to Diesel
44
Initiating a Manual Defrost Cycle
45
Terminating a Defrost Cycle
46
Selecting Cycle Sentry or Continuous Mode
46
Using the Main Menu
47
Main Menu Choices
48
Pretrip
48
Performing a Pretrip Test
49
Flash Drive
51
Removing the Flash Drive
52
Languages (if Enabled)
52
Available Languages
52
Selecting an Alternate Language
52
Alarms
53
Displaying Gauges
57
Sensors
58
Data Logger (Cargowatch™)
59
Hourmeters
61
Mode
62
Keypad Lockout
64
Select Temperature Units
64
Smartpower™ Electric Standby
65
Adjust Brightness
66
Time
67
Manual Pretrip Inspection (before Starting Unit)
67
Loading Procedure
68
Single Temperature Loading Procedures
68
Post Load Procedure
68
Post Trip Checks
69
Electrical Maintenance
70
AC Generator
70
Battery
70
Battery Cables
70
Battery Charger
70
Condenser Fans
70
If Fan Runs Backwards
71
Evaporator Fans
71
Ground Fault Detection Module
72
Base Controller
73
Base Controller Fuses
74
Base Controller Leds
74
Base Controller Relays
75
Expansion Module
76
Expansion Module Fuses
76
Expansion Module Leds
77
SMART REEFER 4 Multi-Temp (SR-4 MT) Microprocessor Controller
77
Radio Expansion Board (REB)
77
Battery Fusing
78
Air Heater
78
Unit Wiring
78
Wire Harness Routing
78
Electric Standby AC Components for Smartpower Units
79
Electrical Contactors
79
Generator Contactor - GC
79
Transformer Contactor - TRC
79
Bc1
79
Bc2
79
Phase Contactor 1 - PC1
80
Phase Contactor 2 - PC2
80
Compressor Motor Contactor
80
Overload Relay - OL
80
Heater Contactor - HC
80
Heater Overload Relay - OLH
80
Fuse Block 1 - FB1
80
Fuse Block 2 - FB2
80
Auto Phase System
80
Evaporator Heaters
81
Only)
81
Ultrasonic Fuel Level Sensor
81
Important USFLS Replacement Information
83
Electric Fuel Heater (Optional)
84
Operation
84
Components
84
Diagnosis
84
Engine Maintenance
86
TK486V25L Diesel Engine
86
Emi 3000
86
Engine Lubrication System
86
Engine Oil Change
86
Oil Filter Change
86
Low Oil Pressure
86
Engine Cooling System
88
Extended Life Coolant (ELC)
88
Procedure
88
Bleeding Air from the Cooling System
89
Engine Thermostat
90
Coolant Level Switch
90
Engine Fuel System
91
Operation
91
Fuel Line Routing
91
Maintenance
91
Fuel Return Line Replacement
92
Bleeding the Fuel System
93
Draining Water from Fuel Tank
93
Fuel Filter/Water Separator
94
Fuel Filter/Water Separator Replacement
94
Electric Fuel Pump
94
Electric Fuel Heater (Optional)
95
Engine Speed Adjustments
95
Low Speed
96
Injection Pump Timing
96
Injection Pump Removal
99
Injection Pump Reinstallation
100
Fuel Solenoid
101
Trochoid Feed Pump
102
Cold Start Device
104
Engine Valve Clearance Adjustment
105
Crankcase Breather
107
EMI 3000 Air Cleaner
107
Belts
107
AC Generator Belt
108
Water Pump Belt
109
Compressor Drive Belt - Smartpower
109
Units Only
109
Alternator Belt - Smartpower Units
110
Only
110
Alternator Belt Replacement
110
Clutch (Smartpower Units)
111
Drive Bushing Replacement
112
Dowel Pin Replacement
113
Refrigeration Maintenance
115
Refrigerant Charge
115
Testing the Refrigerant Charge with an Empty Trailer
115
Testing the Refrigerant Charge with a Loaded Trailer
115
Testing for an Overcharge
115
Moisture Indicating Sight Glass
116
Refrigerant Leaks
116
Oil Collection Container
116
Checking Compressor Oil
116
High Pressure Cutout Switch (HPCO)
117
Electronic Throttling Valve (ETV)
118
Pressure Transducers
118
Hot Gas Bypass Valve
118
Evacuating and Charging Smart Reefer Multi-Temp Systems
119
Set-Up Unit
119
Evacuating the System
119
Charging the System
120
Refrigeration Service Operations
122
Refrigeration System Component
122
Locations
122
Low Side Pump down
125
Compressor
125
Removal
125
Installation
125
Compressor Coupling Removal (Standard Units)
126
Compressor Coupling Installation (Standard Units)
126
Compressors with Pressurized Seal
127
Cavity
127
Hex Drive Compressor Seal Replacement
128
Curbside Condenser Coil
130
Removal
130
Installation
130
Roadside Condenser Coil
130
Installation
131
Radiator Coil
131
Removal
131
Discharge Vibrasorber
131
In-Line Check Valves
132
Condenser Check Valve Replacement
132
Removal
132
Installation
132
Bypass Check Valve
132
Receiver Tank
132
Filter-Drier
133
Removal
133
Installation
133
Expansion Valve Assembly
133
Heat Exchanger
133
Evaporator Coil Assembly
134
Removal
134
Installation
134
Accumulator
134
Suction Vibrasorber
134
High Pressure Cutout Switch
134
Installation
135
High Pressure Relief Valve
135
Removal
135
Discharge Pressure Transducer
135
Suction Pressure Transducer
135
Electronic Throttling Valve (ETV)
135
Installation of Service Kit
136
Reassembly of Piston and Stepper
137
Motor
137
Installation of Complete ETV Assembly
138
Hot Gas Bypass Valve
138
Removal
138
Installation
138
Hot Gas Solenoid Valve (HGS)
139
Removal
139
Installation
139
Liquid Line Solenoid Valve (LLS)
139
Suction Line Solenoid Valve (SLS)
139
Installation
140
Check Valve Repair (SLCV, SLCV2, SLCV3, LRCV, and PVC)
140
Removal
140
Installation
141
Check Valve Replacement (SLCV, SLCV2, SLCV3, LRCV, and PVC)
141
Removal
141
Condenser Inlet Solenoid Valve
141
(Cis)
141
Condenser Inlet Check Valve (CICV)
141
Repair
141
Condenser Inlet Check Valve (CICV) Replacement
141
Installation
142
Receiver Tank Pressure Solenoid Valve (RTPS)
142
Removal
142
Purge Valve (PV)
142
Compressors with Internal Oil
142
Filter
142
Internal Oil Filter Replacement
142
Checking Compressor Oil Pressure
143
Structural Maintenance
145
Unit and Engine Mounting Bolts
145
Unit Inspection
145
Condenser, Evaporator, and Radiator
145
Coils
145
Micro-Channel Coil Cleaning
145
Recommendations
145
Defrost Drains
146
Unit Installation
147
Condenser Fan Alignment
147
Evaporator Fan/Blower Alignment
148
Mechanical Diagnosis
149
Electric Standby Diagnosis
152
Refrigeration Diagnosis
153
Remote Evaporator Specifications
156
Refrigeration System
156
Electrical
156
Inspection Schedule
157
Description
158
Unit Operation
160
Defrost
160
Operating Modes
160
Unit Features
160
Unit Protection Devices
160
Serial Number Location
160
Maintenance
161
Multi-Temp Microprocessor Controlled Components
161
Unit Wiring
161
Service Operations
162
Expansion Valve Assembly
162
Removal
162
Installation
162
Evaporator Coil
162
Solenoid Valves
162
Liquid Return Check Valve Repair
163
Removal
163
Installation
163
Liquid Return Valve Replacement
163
Heat Exchanger
163
Installation
164
Remote Evaporator Structural
165
Maintenance
165
Unit Inspection
165
Defrost Drains
165
Evaporator Coil
165
Diagnosis
166
Diagram Index
167
Index
168

Ingersoll-Rand Thermo King Precedent C-600M Operator's Manual (152 pages)

Multi-Temperature Units

Brand: Ingersoll-Rand | Category: Refrigerator | Size: 2 MB

Table of Contents
4
S S a a F F E E T T y y P P R R E E C C a a U U T T I I O O N N S

6
- Danger, Warning, Caution, and Notice
  10
- General Safety Practices
  10
- Automatic Start/Stop Operation
  11
- Electrical Hazard
  11
- Battery Installation and Cable Routing
  11
- Refrigerant
  12
- Refrigerant Oil
  13
- First Aid
  13
- Safety Decals and Locations
  16
Uunniittddeessccrriippttiioonn

20
- Unit Overview
  20
- Diesel Engine
  21
- Extended Life Coolant (ELC)
  22
- Emi 3000
  22
- Thermo King X430 Series Reciprocating Compressor
  23
- Electronic Throttling Valve
  23
- Remote Evaporators
  23
- SMART REEFER 4 (SR-4) Control System
  23
  - Diesel Operation
    24
  - Electric Operation
    24
- CYCLE-SENTRY™ Start-Stop Controls
  24
- Data Logging
  25
- Optiset Plus
  27
- Freshset
  27
- ECO Pulldown Mode
  27
- Defrost
  28
- Precision Temperature Control (PTC)
  28
- Opening the Front Doors
  28
- Engine Compartment Components
  29
- Unit Protection Devices
  30
  - Base Controller Fuses
    31
  - Expansion Module Fuses
    31
  - ECU Interface Board Fuses
    31
  - Battery Fuses
    31
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34
O

34
- SMART REEFER 4 Multi-Temp (SR-4 MT) Control
  34
- System
  34
- Microprocessor On/Off Switch
  35
- SR-4 HMI Control Panel
  35
  - Control Panel Display
    36
  - Display Icons
    37
  - Zone Cooling, Heating, or Null
    37
  - ECO Pulldown Mode
    39
  - Zone Level or Unit Level Alarm Codes
    40
  - Hard Keys
    40
  - Soft Keys
    42
- Turning the Unit on and off
  42
- Two Zone Standard Display
  44
- Three Zone Standard Display
  45
- Single Zone Control Standard Display
  46
- Operating the Unit in Single Zone Control Mode
  46
- The Temperaturewatch™ Display
  47
- Changing the Setpoint
  48
- Turning a Zone on and off
  51
- Starting the Diesel Engine
  53
- Starting the Electric Motor
  54
- Switching from Diesel to Electric
  55
- Switching from Electric to Diesel
  56
- Initiating a Manual Defrost Cycle
  57
- Terminating a Defrost Cycle
  60
- Selecting Cycle Sentry or Continuous Mode
  60
- Using the Main Menu
  63
  - Main Menu Choices
    63
  - Pretrip
    65
    
    Conditions Where Pretrip Tests Are Not Allowed
    65
    
    Pretrip Test Conditions
    65
    
    Pretrip Test Considerations
    65
    
    Pretrip Test Sequence
    66
  - Performing a Pretrip Test
    67
  - Flash Drive
    70
    
    Download
    70
    
    Flash Drive Icon
    70
    
    Flashload
    70
    
    Selecting the Flash Drive Menu from the Main Menu (if Already Connected)
    71
    
    Flash Drive (if Connected While the Unit Is Turned On)
    72
- Removing the Flash Drive
  72
- Languages
  73
- Alarms
  76
  - Log Alarm
    76
  - Check Alarm
    77
  - Unit Level Check Alarm
    77
  - Zone Level Check Alarm
    78
  - Unit Level Prevent Alarm
    78
  - Zone Level Prevent Alarm
    78
  - Shutdown Alarm
    79
  - Unit Level Shutdown Alarm
    79
  - Zone Level Shutdown Alarm
    79
  - Pretrip Alarm
    80
  - Zone off Alarm
    80
  - Low Battery Voltage
    80
  - Electric
    80
  - Clearing Alarm Codes
    80
  - Displaying and Clearing Alarm Codes
    81
  - Important Alarm Notes
    84
- Gauges
  85
  - Displaying Gauges
    85
  - Gauges Available
    86
- Sensors
  87
  - Displaying Sensors
    87
  - Sensors Available
    88
- Data Logger (Cargowatch™)
  90
  - Sending Start of Trip Marker to Cargowatch and Servicewatch Data Loggers
    91
  - Printing Cargowatch Data Logger Reports
    91
- Hourmeters
  93
  - Viewing Hourmeters
    93
  - Hourmeter Names and Definitions
    95
    
    Mode
    96
    
    Using the Change Mode Menu
    97
    
    Turn Cycle Sentry on or off
    98
    
    Using the Cycle Sentry Key
    98
    
    Using the Main Menu
    99
    
    Single Zone Control - Multi Zone Control
    100
    
    Keypad Lockout
    101
    
    Select Temperature Units
    101
    
    Start Sleep Mode
    102
    
    Smartpower™ Electric Standby Option
    103
    
    Diesel Mode Operation
    104
    
    Electric Mode Operation
    104
    
    Switching from Diesel to Electric
    104
    
    Electric Standby Power Fails or Is Disconnected
    105
    
    Switching from Electric to Diesel
    106
    
    Adjust Brightness
    107
    
    Time
    108
    
    Clear All ECU Faults
    109
Aallaarrmmccooddeess

112
- Introduction
  112
- Alarm Types
  112
  - Log Alarms
    112
  - Check Alarms
    113
  - Unit Level Prevent Alarms
    113
  - Zone Specific Prevent Alarms
    114
  - Unit Level Shutdown Alarms
    114
  - Zone Specific Shutdown Alarms
    115
  - Pretrip Alarm Codes
    115
- Clearing Alarm Codes
  115
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126
- Pre-Loading Inspection
  126
- Single Temperature Loading Procedures
  127
- Post-Loading Inspection
  128
- Post Trip Checks
  129
- Enroute Inspections
  129
  - Inspection Procedure
    129
  - Inspection Troubleshooting
    129
J J U U M M P P S S T T a a R R T T I I N N G

133
Ssppeecciiffiiccaattiioonnss

136
- Engine
  136
- Filters
  137
- Refrigeration System
  137
- Electrical Control System
  138
- Electrical Standby (Smartpower Unit Only)
  138
  - Electric Motor and Overload Relay
    138
  - Standby Power Cord Requirements
    139
  - Only)
    139
- Host Unit
  140
- Remote Evaporator(S)
  143
S S E E R R I I a a L L N N U U M M B B E E R R L L O O C C a a T T I I O O N N S

146
Wwaarrrraannttyy

148
- EPA and ARB Supplemental Emissions Warranty
  148
- Statement
  148

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Table of Contents

S S a a F F E E T T y y P P R R E E C C a a U U T T I I O O N N S

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Oppeerraattiinnggiinnssttrruuccttiioonnss

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J J U U M M P P S S T T a a R R T T I I N N G

Ssppeecciiffiiccaattiioonnss

S S E E R R I I a a L L N N U U M M B B E E R R L L O O C C a a T T I I O O N N S

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