Nordson iControl Customer Product Manual
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Nordson iControl Customer Product Manual

Nordson iControl Customer Product Manual

Profibus, profinet, devicenet, and ethernet/ip generation 4 slot 9 gateway
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iControlr PROFIBUSr, PROFINETr,
DeviceNett, and EtherNet/IPt
Generation 4 Slot 9 Gateway
Customer Product Manual
Part 1605930−02
Issued 03/20
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson iControl

  • Page 1 Customer Product Manual Part 1605930−02 Issued 03/20 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    ....Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2014. No part of this document may be inquiries about its products.
  • Page 3 Change Record Change Record Revision Date Change 09/14 New Release. 03/20 Internal admin change Part 1605930−02 E 2020 Nordson Corporation...
  • Page 4 Change Record Part 1605930−02 E 2020 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 6: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 7: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 8: Description

    PROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPt Generation 4 Slot 9 Gateway Description The iControlr Gateway is the interface between an external controller (usually a PLC) and any of iControl’s dual channel control modules used with automatic powder guns. The Gateway converts standard fieldbus protocol messages and...

  • Page 9: Installation

    Installing Gateway into iControl Auxiliary Console See Figure 2. The Gateway may be inserted into Slot 9 of the iControl card cage. NOTE: In some applications, the iControl card cage is mounted in a custom-built electrical enclosure.

  • Page 10: Electrical Power

    PROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPt Generation 4 Slot 9 Gateway Electrical Power The Gateway requires 24 Vdc @ 100mA (maximum), which is supplied by the iControl card cage backplane. Fieldbus Connection The fieldbus connection is made directly to the Anybusr support board.

  • Page 11: Gateway Circuit Board Jumper Settings

    All “Open” Default Positions for See SW2 Configurations DIP Switch SW1: in Table 14 on Page 27. Note: No Jumper on JP1 All “Open” Reference Drawing 10013409_01 Figure 3 Gateway Circuit Board Jumper Settings Part 1605930−02 E 2020 Nordson Corporation...

  • Page 12: Software

    (either iFlowr or Pump Flow Control PCB [PFCP]) and gun KV control modules. Since the iControl system uses separate intelligent modules (or nodes) for controlling powder flow and gun voltage, the PLC, at times, must have the capability to communicate to 2 nodes for controlling a single gun.

  • Page 13: Hardware Requirements

    The Anybus module communicates with the PCA via the address and data bus and some control signals. To PLC Anybus-Module Nordson (PROFIBUS) To Gun (PROFINET) Control Interface (DeviceNet) Nodes (EtherNet/IP) iControl Gateway Figure 4 Gateway Hardware Part 1605930−02 E 2020 Nordson Corporation...

  • Page 14: Gateway Software

    CAN bus Fieldbus Interface Interface Hardware Hardware Fieldbus S-Module CPU/ Firmware DSP Firmware Module Dual Port Memory (which converts dual port memory data into CAN messages and vice versa) Figure 5 Gateway Software Modules Part 1605930−02 E 2020 Nordson Corporation...

  • Page 15: Addressing Modes

    Sends commands and data from the PLC to an individual gun control node (most commonly Set Preset Message) Send messages from the gun control nodes to the PLC (includes Gun Monitor Message and System Status Message) Part 1605930−02 E 2020 Nordson Corporation...

  • Page 16: Io Image Table Configuration

    Each IO module serves a specific purpose in transferring data either to or from a gun control node. The terms output and input image tables are referenced from the perspective of the PLC. The following tables describe the contents of the IO image tables. Part 1605930−02 E 2020 Nordson Corporation...
  • Page 17 PLC is periodically sending heartbeats, note the green Status LED on the KV card. The light will toggle ON and OFF every time a new value in Module 6 is stored. Part 1605930−02 E 2020 Nordson Corporation...
  • Page 18 Guns 41−48 Data Byte 7 0−255 Guns 49−56 Data Byte 8 0−255 Guns 57−64 9−11 Not Used Gun No. 0−64 0=WAIT Preset No. 1−255 Edit Node Preset 0−1 0=WAIT Gun No. 1−64 Preset No. 1−255 Part 1605930−02 E 2020 Nordson Corporation...
  • Page 19 Not Used 44−107 Preset Number 1−255 For Data Table 14 General Information 0−255 0=WAIT, Table 3 Data Type Gun Page Number 0−15 GUI Gun Page Number: for Gun General associated with next Information byte only Part 1605930−02 E 2020 Nordson Corporation...
  • Page 20 5 seconds if the Gateway receives any message from any of the Nodes. Module 15 This module contains a different value every 1 second so that the PLC may know that the Gateway’s DSP controller is executing and not locked up. Part 1605930−02 E 2020 Nordson Corporation...
  • Page 21 Communication Status Current Page Number 0−15 Current Parameters 54−55 Future Use Heartbeat 0−255 Heartbeat from Slave Paged Gun #1− 0−255 Low Byte Information Low Byte Paged Gun #1− 0−255 High Byte Information High Byte Continued... Part 1605930−02 E 2020 Nordson Corporation...

  • Page 22: Sending Messages From The Plc

    2. The remaining IO bytes of the IO module can be written as the first byte remains at zero. 3. When writing of the remaining bytes is complete, go back and write the first byte from the zero (WAIT) to its correct value. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 23: Broadcast Messages From The Plc (Module 1)

    Message No.1 (Trigger guns) is sent with Data Byte #1 = 0x05, Data Byte #2 = 0xF0, and the remaining data bytes are 0, then guns #1,3,13,14,15,16 will be triggered ON. The remaining gun numbers are triggered OFF. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 24: Multicast Messages From The Plc (Modules 2 And 8)

    A given preset’s parameters may be changed while a gun is triggered ON at that preset, so that elaborate flow variations onto a part are possible, if desired. Part 1605930−02 E 2020 Nordson Corporation...
  • Page 25 Using Module 7 of the Output Image Table This module uses the data in Address Offsets #32 and #33 to determine the CAN address of the destination node/channel which needs to receive the unicast message. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 26: Flow % Adjust Message

    PLC master cannot accept more than a total of 244 bytes of input data; the total amount of gun data can require much more than this amount of memory. Part 1605930−02 E 2020 Nordson Corporation...

  • Page 27: Gun Monitored Data

    Bit 0 (LSB) = 1 KV Node ONLINE Bit 1 = 0 KV Node OFFLINE Bit 1 = 1 AFC OFF Bit 4 = 0 AFC ON Bit 4 = 1 Continued... Part 1605930−02 E 2020 Nordson Corporation...
  • Page 28 Flow nodes. The first two bits indicate the state of the KV and Flow nodes regarding their lockout state. When Lockout is ON, the gun cannot be trigger ON. Use Table 11 for bit definitions. Part 1605930−02 E 2020 Nordson Corporation...
  • Page 29 1=Heartbeat Lost 0 (LSB) No 24V 1=No 24V Supply Alarm (Any) 1=Alarm ON Low Flow Fault 1=Faulted Low Atomized Fault 1=Faulted Reserved Valve Detect 1=Atom Valve Fault Valve Detect 1=Flow Valve Fault 7 (MSB) Part 1605930−02 E 2020 Nordson Corporation...

  • Page 30: General System Status

    Function Range Guns w/Lockout ON 0−64 (0=None) uns w/Alarm 0−64 (0=None) Guns 0−64 (0=None) w/Communication Fault Guns w/No 24 VDC 0−64 (0=None) Fault Gateway−Node 0−255 Communication Status Current Page No. 0−15 54−55 Future Use Part 1605930−02 E 2020 Nordson Corporation...

  • Page 31: Gateway Heartbeat

    Table 14 Dip Switch (SW2) Settings NOTE: By default, all positions are OPEN. Switch Function Open Closed SW2-4 Byte Swapping Disabled Enabled SW2-3 Communication Normal Listen Only SW2-2 Mode Normal Legacy Mode SW2-1 System iControl Prodigy Part 1605930−02 E 2020 Nordson Corporation...

  • Page 32: Parts

    PROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPt Generation 4 Slot 9 Gateway Parts To order parts, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative. For more information, go to http://www.nordson.com on the Internet.

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